
1857 768 M1
10-50-1
MF9205
Workshop Manual
SERVICE SCHEDULE
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Massey Ferguson telescopic handler.
[1]
Check wheel nut torque every 8 hours for the first 24 hours.
[2]
Perform service first time, then as indicated in chart.
[3]
Check level.
[4]
Replace fluid first time, then as indicated in chart.
[5]
or every 6 months.
[6]
or every 12 months.
SERVICE SHEDULE
HOURS
ITEM
SERVICE REQUIRED
10
50
100
250
[5]
500
[6]
1000
Engine Oil
Check the oil level and add as needed. Do not overfill.
Hydraulic Fluid
Check the fluid level and add as needed.
Safety Signs, Safety Tread and
Mirrors
Check for damaged signs (decals), safety treads, load charts and mirrors. Replace if
damaged or missing.
Fuel Filter
Remove the trapped water.
Tyres
Check for damaged tyres and correct air pressure. Inflate to MAXIMUM pressure
shown on sidewall of the tyre.
Seat Belt
Check condition. Check mounting hardware.
Brakes and Controls
Check for function. Service as necessary.
Gauges, Horn and Backup
Alarm
Check for correct operation. Repair or replace as needed.
General
Check for loose or broken parts, damaged cab, seat belt and instrument operations.
Check for installation of right hand cab window. Clean mirrors and windows. Repair
or replace as needed.
Engine Cooling System
Check oil cooler, radiator and air conditioner condenser. Check coolant level COLD
in reservoir. Add premixed coolant as necessary. (See ENGINE COOLING
SYSTEM.) Check cooling system for leaks.
Engine Air Filter
Check condition indicator. Service only when required. Do not use compressed air
to clean elements. Empty dust cup.
Engine Air Intake System
Check for leaks and damaged components.
Bob-Tach Pivot, Wedges,
Cylinder and Link Pin Pivots
Lubricate with multipurpose lithium based grease.
Axle Steering Pivot Points
Lubricate with multipurpose lithium based grease.
Rear Axle Pivots
Lubricate with multipurpose lithium based grease.
Boom and Cylinder Pivots
Lubricate with multipurpose lithium based grease.
Hydraulic Hoses, Tubelines
and Connections
Check for damage and leaks. Repair or replace as needed.
Universal Joints and Slip Yoke
on Drive Shaft
Lubricate with multipurpose lithium based grease.
Cab Filter
Clean dust out of the cab filter. Replace every 500 hours.
Battery
Check cables and connections
Wheel Nuts
Check wheel nut torque. Tighten as needed [360 N•m (265 ft-lb)].
[1]
Fuel Filter
Replace the fuel filter element. Use the genuine Massey Ferguson Filter.
[2]
Engine / Hydro. Drive Belt
Check for wear or damage. Check tension and adjust or replace as needed.
Alt. and Air Cond. Belt (If
Equipped)
Check condition. Replace as needed.
Door hinges
Lubricate door hinges with multipurpose lithium based grease.
Hydraulic/Hydrostatic Oil
Filters
Replace the hydraulic/hydrostatic oil filter elements. Use a genuine Massey
Ferguson filter.
[2]
Engine Oil and Filter
Replace the engine oil and filter. Use a genuine Massey Ferguson filter.
[2]
Cab Filter
Replace the cab filter.
Planetary Carriers
Replace the fluid. See SPECIFICATIONS for correct oil type and capacities.
[3]
Axle Fluid, Differential Fluid,
Gear Box Fluid
Replace the fluid. See SPECIFICATIONS for correct oil type and capacities.
[3]
[2]
Hydraulic Fluid
Replace the hydraulic fluid.
Telescopic Boom Wear Blocks Check for wear and adjust as needed. Replace if necessary.
Pivot Pins and Bushings
Check for wear on the pivot pins and bushings.
Breathers
Clean gear box, axle housing, and hydraulic tank breathers. Replace as needed.
Engine Coolant
Check freeze protection of antifreeze -30°C (-34°F). Flush cooling system and
replace with premixed coolant
Every 2 years
WARNING
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual and signs (decals) on machine.
Follow warnings and instructions in the manuals when making repairs, adjustments
or servicing. Check for correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions can cause injury or death.
W-2003-EN-0903
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