14
!
CAUTION
1
5
⁄
32
"
(2.9 cm)
Figure 17
Right Hand Hinged Door
24" (61 cm) wide appliance
Figure 18
Right Hand Hinged Door
24" (61 cm) wide appliance
OVERLAY DOOR PANEL INSTALLATION
1" (2.5 cm) diameter
x
1
⁄
4
" (6 mm) deep
4 places
Clearance
for hinge
at top and
bottom
2"
(5.1 cm)
3
11
⁄
16
"
(9.4 cm)
1
1
⁄
2
"
(3.8 cm)
typical
1
⁄
4
"
(6 mm)
Deep
Hinge side of door
Clearance for
screw head,
4 places
30
11
⁄
32
"
(77.1 cm)
1
11
⁄
16
"
(4.3 cm)
23
3
⁄
4
"
(60.3 cm)
3
1
⁄
8
"
(7.9 cm)
Top of door
Step 4: Assemble the panel to the door
The preferred method of attaching the panel to the door
is to clamp the panel to the door so it cannot move while
drilling the screw pilot holes. Use bar clamps or "C" clamps
with pads on the clamping surfaces that will not mar the
panel or the door. The custom overlay panel should be
flush with the top of the door and centered along the width
of the door. See Figure 10a. Drill holes through the gasket
extrusion using the 10 holes as pilot holes. Use the drill
size from the chart in Table "C", being careful not to drill
through the front surface of the panel, drill no deeper than
1
⁄
2
" (12.7 mm) deep. If the overlay panel is thinner than
5
⁄
8
" (16 mm) thick shorter screws will have to be obtained.
Fasten the panel to the door with the 10 screws provided in
the literature pack. (See Figure 19a). Remove the clamps
and replace the gasket in the gasket extrusion channels of
the door. Some force may be required to seat the gasket
into the channels. Be sure the gasket corners are seated
properly.
Material Type
#10 Wood Screw
Hardwood
1
⁄
8
" (3.2 mm) Diameter. Pilot Hole
Softwood
7
⁄
64
(2.8 mm) Diameter. Pilot Hole
Table C
Weight of overlay door panel must not exceed 15
pounds (6.8 kg) for a solid door model or 10 pounds
(4.5 kg) for a glass door model.
3
1
⁄
8
"
(7.9 cm)
1
3
⁄
4
"
(4.4 cm)
4
1
⁄
8
"
(10.5 cm)
1
⁄
4
" (6 mm)
radius is
permissible
This side
to door
3
1
⁄
8
"
(7.9 cm)
3
27
⁄
32
"
(9.8 cm)
1
3
⁄
16
"
(3 cm)
14"
(35.6 cm)
4
7
⁄
8
"
(12.4 cm)
