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18

Pumps run for a few seconds then turn off

This symptom is due to the pumps drawing more current than the 40 amp limit of the EPD.

1. 

Unplug the EPD

 connector going to the battery for 2-3 seconds. Removing power from the EPD 

resets it.

2. 

Go to Diagnostics,

 Section Test to investigate this issue.

3. 

In Section Test, hold down

 “+” button for a few seconds. A single tap of this button produces a 

very small change in signal to the valve, so you must hold it.

4. 

Increase  the  flow  slowly,

  checking  the  “1,2,3”  screen  to  see  you  flow  in  GPM.  Find  the  ap-

proximate flow where the EPD kicks out. If this is 

below the flow you need you will need to reduce 

system pressure by:

• 

Look for any unintended restrictions or 

plugged rows

• 

Increase orifice size

• 

Reduce ground speed

• 

Reduce application rate

Electric pumps will not turn on

Connect pumps directly to battery

1. 

Find the EPD 

(electric  pump  driver)  shown  at 

right. Connect the two connectors circled to each 

other (bypass the module and supply 12 volts di-

rectly to pumps)

2. 

Do the pumps run?

 If not, check the 40 amp 

fuse in the EPD harness near the tractor battery. 

Inspect harnesses and connections.

3. 

If 2 pump system,

 plug pumps in by themselves to check both.

Electric pumps only run w/ 12 volts direct from battery

Connect pumps and power harness back to EPD.

1. 

Go to Rate Control Detail screen

 to investigate this issue.

2. 

Turn system on and press the increase button

.

3. 

Remove PWM

 valve connector and check voltage. You will need 1-12 volts to turn pumps on.

4. 

If 1-12 volts is not present,

 check harnesses and review control valve type setup.

5. 

Go back to the Liquid Product Control Module

. Check voltage between pins 2 & 7 on the 8-pin 

connector. There should be between 6-12 volts while in section test after holding increase but-

ton in Manual mode.

6. 

If you cannot get voltage

 at pins 2 & 7, contact your AgLeader dealer for further assistance.

TROUBLESHOOTING

(Read Instructions Completely before Beginning Installation)

©Agxcel

Содержание AgXcel GX2

Страница 1: ...e consult your AgLeader dealer for detailed instructions or troubleshooting Implement Size in Rows 8 12 16 24 GPA Max 20 13 10 5 AgXcel GX2 Dual Electric Pump GPA Specifications Note Dual 5 3 GPM elec...

Страница 2: ...A g x c e l...

Страница 3: ...rself with the components 3 Mount the AgXcel FAS GX system on your equipment 4 Plumb the tank to the GX filter inlet All FAS systems are plumbed with dual filters 50 and 80 mesh and the inlet should a...

Страница 4: ...on your planter you will need three rate controllers one for seed and two for liquid fertilizer The harness coming out of the AG Leader rate controller is a 12 pin amp connector that will be connecte...

Страница 5: ...lds 3 4 feed hose from tank to pump system In line Check Valve Feed to SS Tube Rebounders or other applicators A B F A Ag Leader Liquid Product Control Module B Ag Leader Integra with Direct Command C...

Страница 6: ...Light Green OK Red Problem AgLeader CAN BUS 8 Pin Connector Pins 2 7 PWM Signal Pin 3 Flow Signal Pin 4 Flow Ground 12 Pin Connector Pins 4 Pressure Signal Pins 10 12 Implement Switch Pin 8 Aux Valve...

Страница 7: ...gra Operators Manual under Configuration and Liquid Rate Control This guide will show you the specific values and settings to use with your AgXcel system AgLeader Setup Home Setup Run Screen Configura...

Страница 8: ...of storing multiple configurations The controller settings used for each configuration are listed on the right side of this screen Use Configuration Settings to change these values You will want to se...

Страница 9: ...roller Settings on the right This will open the screen on the next page Pressure Calibration The AgXcel harnesses include a connection for 2 pressure sensors The sensors are identi fied as Main Pressu...

Страница 10: ...Close flow control valve when rate off Checked 5 PWM Frequency 100 6 PWM Gain 9999 AgXcel has found the highest gain possible is best for electric pump system 7 Zero Flow Offset 15 Can be set higher i...

Страница 11: ...ly before Beginning Installation AgLeader Integra Controller Settings See Flowmeter Chart on previous page Not used if Flow Control Valve is set to Close but still needs to be set Can be set higher if...

Страница 12: ...use System Diagnostic Button will take you to information in cluding Liquid Diagnostics Here you can see the Main and Auxil iary Pressure readings PWM Duty Cycle and Flowmeter signal fre quency and p...

Страница 13: ...to increase flow Does Flow Rate display a flow rate Is it stable and the system is primed Do increase and decrease buttons increase and decrease flow 5 When you can increase and decrease flow using t...

Страница 14: ...a rate is displayed under Target 3 Turn on Master and Sections switches The system should begin to pump liquid in automatic control mode Is the flow in GPM stable Is it applying at the correct rate ac...

Страница 15: ...Device Information Diagnostic Press the Device Information button then highlight the item marked DC Liquid then press the Diagnostics button The Liquid Diag nostics screen contains the Active Control...

Страница 16: ...the right side of the screen to increase flow Does Flow Rate display a flow rate Is it stable and the system is primed Do increase and decrease buttons increase and decrease flow 5 When you can increa...

Страница 17: ...o enter Auto Mode Auto Mode can be identified when a rate is displayed under Target 3 Turn on Master and Sections switches The system should begin to pump liquid in automatic control mode Is the flow...

Страница 18: ...D electric pump driver shown at right Connect the two connectors circled to each other bypass the module and supply 12 volts di rectly to pumps 2 Do the pumps run If not check the 40 amp fuse in the E...

Страница 19: ...s present on Pins A B on the 3 Pin connec tion to the valve then check Pin C to Pin B This should be 12 volts when the valve is commanded on or open this should be zero volts when valve is off or clos...

Страница 20: ...cted Check motor wiring Overcurrent condition Check total load Input power fault Check input wiring Input frequency out of range PWM models only NOTE Cycle power with the controller ON OFF switch to c...

Страница 21: ...amp fuse on the EPD power harness near the battery Use a volt meter to ver ify that there are 12 13 volts at the power supply that plugs into the EPD Electric pumps only run w 12 volts direct from ba...

Страница 22: ...roblem indicates the PWM gain needs to be changed The system is surging because the Liquid Product Con trol Module is moving the pump driver too much 1 Go to Controller Settings 2 Change the settings...

Страница 23: ...valves 4 Find your flowmeter model in the chart on this page Will the flowmeter work at both the maximum and minimum flow your recorded in step 1 If not a different flow meter is required 5 If using s...

Страница 24: ...ocity perpendicular to the flux lines The physical principle at work is electromagnetic induction The Mag meter is superior to other flow meter since there are no moving parts to replace or maintain j...

Страница 25: ...proper location of each If necessary use a mile detergent and brush to clean the flowme ter The turbine should spin freely in the housing After disassembly recalibration of the flowmeter is recom mend...

Страница 26: ...ke the image shown on the right The number you are looking for is the Pulses per Gallon When calling for tech support our technicians may ask if you have a Divide by 8 cable connected to the flowmeter...

Страница 27: ...used to accommodate different hose sizes and configurations The valves have a 3 pin weather pack elec trical connector This has a power ground and switched wire The power measured to ground should hav...

Страница 28: ...more stable under these circumstances Make sure the flowmeter minimum flow is capable of metering the flow rate you wish to apply to the ground HOW IT WORKS The recirculation valve diverts some pump...

Страница 29: ...cab of the tractor Now even though the in cab pressure is for informational purposes only it can be very useful for managing the system AgXcel has many different pressure gauge mounts and most all AgX...

Страница 30: ...WWW AGXCEL COM 877 218 1981 info agxcel com 30 IMPLEMENT SWITCH Read Instructions Completely before Beginning Installation 54066 Standard implement switch also available 17921 A g x c e l...

Страница 31: ...3 4 HB Optional Tool Bar Mount Bracket p n 20985 p n 18039 p n 20106 p n 18037 p n 18005 p n 33816 Low Flow Column usually 1 4 QC The low flow column has a smaller internal diameter This means a heave...

Страница 32: ...WWW AGXCEL COM 877 218 1981 info agxcel com 32 In from flowmeter FLOATING BALL MANIFOLDS Read Instructions Completely before Beginning Installation A g x c e l...

Страница 33: ...WWW AGXCEL COM 877 218 1981 info agxcel com 33 Sections FLOATING BALL MANIFOLDS Read Instructions Completely before Beginning Installation A g x c e l...

Страница 34: ...pressure for this check valve is 20 psi to ensure all check valves open fully Inlet 3 8 barb Valve Body Black Cap 10 PSI Orifice sets in valve body Outlet Radial Lock Cap Complete Assembly 4 ib check...

Страница 35: ...ORS Male x ORS Male x1 Female Tee 18038 ORS Male x ORS Female 90 18039 End Cap w u clip Wilger 18083 12 Column Bracket 6 and 8 Column Brackets available 19898 3 8 NPTF 90 20106 12 Column Wilger White...

Страница 36: ...er 25682 U Clip Lock Wilger 25687 Flow Indicator Column Wilger 25709 1 4 Quick Connect 90 37614 Wilger Low Flow Column 1 4 Push Connect Outlet Com plete 38260 GX1 Chassis Bracket 40406 2 Section Valve...

Страница 37: ...6 1 7 3 8 5 9 7 10 9 12 1 6 5 0 5 1 1 1 6 2 1 2 6 3 2 3 9 5 3 6 6 7 9 9 2 10 5 11 8 13 1 7 0 6 1 1 1 7 2 3 2 8 3 4 4 2 5 7 7 1 8 5 9 9 11 3 12 7 14 1 7 5 0 6 1 2 1 8 2 4 3 0 3 6 4 5 6 1 7 6 9 1 10 6 1...

Страница 38: ...2 21 8 25 5 29 1 32 7 36 4 6 5 1 6 3 2 4 7 6 3 7 9 9 5 11 8 15 8 19 7 23 6 27 6 31 5 35 5 39 4 7 1 7 3 4 5 1 6 8 8 5 10 2 12 7 17 0 21 2 25 5 29 7 34 0 38 2 42 4 7 5 1 8 3 6 5 5 7 3 9 1 10 9 13 6 18 2...

Страница 39: ...nnel 1 PWM and Flow Connector Deutsch DT06 08S Female 3 8 5 7 4 6 2 1 Servo PWM Flow Signal Flow GND Servo PWM 2 Pin Power In Connector Deutsch DTP04 2P Male 2 1 12VDC Ground Run Hold 150 MP Tower 3 P...

Страница 40: ...1 Flow Signal 12 VDC Pressure 2 A B 150 MP Tower 2 Pin 12 VDC 12 VDC 150 MP Tower 3 Pin C A B 150 MP Shroud 3 Pin C A B Signal 12 VDC Ground Seal Seal Seal 150 MP Tower 3 Pin C A B Signal 12 VDC Grou...

Страница 41: ...Section 12 Valve Power Section 1 Valve Power 150 MP Tower 3 Pin C A B 12 VDC Ground Signal 150 MP Tower 3 Pin C A B 12 VDC Ground Signal 150 MP Tower 3 Pin C A B 12 VDC Ground Signal 150 MP Tower 3 Pi...

Страница 42: ...round Signal 150 MP Shroud 3 Pin C A B Signal 12 VDC Ground 150 MP Shroud 3 Pin C A B Signal 12 VDC Ground Section 1 Section 2 Section 3 150 MP Tower 3 Pin C A B 12 VDC Ground Signal Section 4 150 MP...

Страница 43: ...allow access to the oil plug When refilling the pump with oil the shaft will again have to be rotated to fill the pump to its required oil volume DIAPHRAGM VALVE REPLACEMENT GX5 HYDRAULIC SYSTEMS ONLY...

Страница 44: ...recommends pressure settings to fall between Minimum 15psi Maximum 75psi This range will allow for the check valves to properly open for equal flow on each row and ensure that the GX5 hydraulic pump...

Страница 45: ...6 1 35 1 26 1 19 0 059 15 3 88 3 33 2 91 2 59 2 33 2 12 1 94 1 79 1 66 1 55 1 46 0 068 20 4 49 3 85 3 37 2 99 2 69 2 45 2 25 2 07 1 92 1 80 1 68 0 076 25 4 99 4 28 3 74 3 33 2 99 2 72 2 49 2 30 2 14 2...

Страница 46: ...0 3 16 2 95 2 77 0 137 15 9 04 7 75 6 78 6 02 5 42 4 93 4 52 4 17 3 87 3 61 3 39 0 158 20 10 42 8 93 7 82 6 95 6 25 5 69 5 21 4 81 4 47 4 17 3 91 0 176 25 11 64 9 98 8 73 7 76 6 99 6 35 5 82 5 37 4 99...

Страница 47: ...5 5 37 5 03 0 249 15 16 41 14 07 12 31 10 94 9 85 8 95 8 21 7 57 7 03 6 56 6 15 0 287 20 18 96 16 25 14 22 12 64 11 38 10 34 9 48 8 75 8 13 7 58 7 11 0 322 25 21 23 18 20 15 93 14 16 12 74 11 58 10 62...

Страница 48: ...4 19 41 25 38 67 WHITE ORIFICE 125 MILES PER HOUR GPM PSI 3 3 5 4 4 5 5 5 5 6 6 5 7 7 5 8 0 571 5 37 70 32 31 28 27 25 13 22 62 20 56 18 85 17 40 16 16 15 08 14 14 0 806 10 53 22 45 62 39 92 35 48 31...

Страница 49: ...9 30 27 1 302 10 73 66 64 45 57 29 51 56 46 87 42 97 39 66 36 83 34 37 32 22 1 596 15 79 00 70 22 63 20 57 46 52 67 48 62 45 14 42 13 39 50 1 840 20 72 85 66 23 60 71 56 04 52 03 48 57 45 53 2 058 25...

Страница 50: ...y cycled motor may cause an explosion DO NOT assume fluid compatibility If the fluid is improp erly matched to the pump s elastomers a leak may occur Pumps used to transfer hazardous or hot max temper...

Страница 51: ...y 15 20 psi 1 1 4 bar less than the shut off pressure the switch will close and the pump will operate until the shut off high pressure is achieved The shut off pressure is set to factory calibrated st...

Страница 52: ...and correct voltage at switch or motor wires as equipped Check rectifier or motor for open or grounded circuit Check for locked drive assembly Pump will not prime Check to see if out of product no di...

Страница 53: ...WWW AGXCEL COM 877 218 1981 info agxcel com 53 Agxcel does not carry replacement parts for electric pumps Please check with your local Remco dealer for parts listed below A g x c e l...

Страница 54: ...edures All products must be flushed of any chemical ref OSHA section 1910 1200 d e f g h and hazardous chemicals must be labeled tagged before being shipped to Hypro for service or warranty considerat...

Страница 55: ...A g x c e l...

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