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Maintenance and repair

Assembly instructions EN



CS 6/20 - CS 6/40



Date 01.06.2021



Version 2.0

37–48

9.3.2 Compressed air specifications

The compact slides are lifetime lubricated and can be operated with lubricated

or non-lubricated compressed air.

Before operating the compact slide with oil-free compressed air, make sure

that the module has never been operated with oil-lubricated compressed air!

Compressed air specification

Dry (condensation-free)

Filtered (40 μm

filter for lubricated air)

Filtered (5 μm filter for non

-lubricated air)

If the compact slides are operated with lubricated compressed air, we

recommend that you use the following types of oil:

oil type

Festo Special Oil

Avia Avilub RSL 10

BP Energol HPL 10

Esso Spinesso 10

Shell Tellus Oel C 10

Mobil DTE 21

Blaser Blasol 154

Oil quantity

: 5-10 drops of oil per 1000 ltr. Compressed air

Viscosity range

: 9 to 11 mm2/s (= cST) at 40°C, ISO class VG 10 according to

ISO 3448

NOTICE

Risk of damage to property!

The operation of the compact slides with oil-lubricated compressed air causes

the factory primary lubrication to be washed out. Therefore, it is absolutely

essential that the compact slides continue to be operated with oil-lubricated

compressed air in order to avoid damage to the modules.



Once the compact slides have been operated with oil-lubricated

compressed air, they

may never

be operated without oil-lubricated

compressed air.

Содержание 50386049

Страница 1: ...ns EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 1 48 Assembly and operating instructions Compact Slide CS 6 Translation of the Original Assembly Instructions EN CS 6 20 ED Order no 50386049 CS 6 40 ED Order no 50386050 ...

Страница 2: ...te of the art Due to the constant technical development and improvement of our products we reserve the right to make technical changes at any time Updates of our documentations Unlike the printed documents our digital instructions manuals product data sheets and catalogues are being continuously updated on our website Please keep in mind that the digital documents on our website are always the lat...

Страница 3: ...nnel 10 2 5 Personnel requirements 10 2 5 1 Personnel qualification 10 2 6 Personal protective equipment PPE 11 2 7 Changes and modifications 11 2 8 General hazards residual risks 12 2 8 1 General hazards at the workplace 12 2 8 2 Danger due to electricity 13 2 8 3 Mechanical hazards 13 2 8 4 Danger due to pneumatics 14 2 8 5 Danger caused by omitting maintenance work 14 3 Technical data 15 3 1 Di...

Страница 4: ...missioning 32 7 2 Commissioning of the modules 33 8 Fault elimination 34 8 1 General notes 34 8 2 Safety instructions for troubleshooting 34 8 3 Table fault causes and remedy 34 9 Maintenance and repair 35 9 1 General notes 35 9 2 Safety instructions for maintenance and repair 35 9 3 Maintenance activities and maintenance intervals 36 9 3 1 Overview of the maintenance points 36 9 3 2 Compressed ai...

Страница 5: ...anding of the module and may vary from the actual design of your module 1 2 Explanation of symbols The safety notes are marked by a pictogram and a signal word The safety notes describe the extent of the hazard This note contains important additional information as well as useful tips for safe efficient and trouble free operation of the compact slide DANGER Danger This safety note indicates an imm...

Страница 6: ...e Warning Risk of injury from contact with hot surfaces Warning Risk of hand and finger injury due to uncontrolled movements of components Warning Risk of injury as a result of parts being flung out Warning high noise levels 1 3 Additional symbols In these assembly instructions the following symbols are used to highlight instructions results references etc Symbol Description 1 Instructions steps R...

Страница 7: ...ective accessories and wear parts Normal wear and tear is excluded from the warranty The warranty shall expire in the following cases Improper use of the module Non observance of the instructions regarding assembly commissioning operation and maintenance of the module Improper assembly commissioning operation and maintenance Repairs and design changes carried out without prior technical instructio...

Страница 8: ...apacities up to a maximum of CS 6 20 0 1 kg CS 6 40 0 1 kg Load capacities at the front of the modules CS 6 20 0 08 kg CS 6 40 0 08 kg The CS compact slides can be used in combination with other modules as a pick and place station whereby the permissible load capacity must not be exceeded Any use of the compact slide beyond the described purpose is considered to be not in accordance with the inten...

Страница 9: ...cessary professional qualifications and experience are familiar with the basic rules regarding occupational safety and accident prevention have been instructed in the correct handling of the compact slide have read and understood these assembly instructions The operating company is also required to monitor on an ongoing basis that the personnel work safely considering any potential hazard involved...

Страница 10: ...rom the use of the compact slide thus exposing himself and others to the risk of serious injury Therefore only qualified personnel may be permitted to carry out the described activities on the compact slide Persons whose ability to react is restricted due to the intake of medication or the like must not interact with the compact slide These installation instructions are intended for skilled person...

Страница 11: ...respective mandatory signs Protective clothing is a close fitting clothing specifically designed to protect personnel from hazards during work Protective gloves are specifically designed to protect the personnel against hand injuries such as cuts abrasion burns Safety shoes are specifically designed to protect the personnel against foot injuries from crushing falling objects or slipping on slipper...

Страница 12: ...slide may cause the following hazards to the personnel danger to life and limb of the operator or third parties to the compact slide itself property damage Always keep the assembly instructions ready at hand at the workplace Please also observe the general and local regulations on accident prevention and environmental protection the safety information sheet for the CS module WARNING Danger Do not ...

Страница 13: ...lace WARNING Danger Risk of electric shock If work on electrical components is required ensure that the work is carried out properly failure to do so will cause serious or fatal injuries Work on the machine s electrical equipment may only be performed by skilled electrician or trained personnel under the supervision of a skilled electrician in accordance with all relevant electrical regulations WA...

Страница 14: ...tal injuries if the work is carried out improperly Only qualified personnel may work with or on the pneumatic system The necessary personal protective equipment must be provided and used CAUTION Danger of injury Poor or not regularly performed maintenance work may cause malfunction of the components which may result in injuries The due diligence obligations of the operating company include ensurin...

Страница 15: ...Technical data Assembly instructions EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 15 48 3 Technical data 3 1 Dimensional drawing CS 6 Fig 1 Dimensional drawing Compact Slide CS 6 ...

Страница 16: ... 01 06 2021 Version 2 0 3 2 Technical data CS 6 Fig 2 Table technical data CS 6 The maximum load capacities are listed in the table in the section Slide loads slide loads 3 4 The technical data refer to a nominal pressure of 6 bar and the Afag standard test conditions ...

Страница 17: ...Technical data Assembly instructions EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 17 48 3 3 Preferred combinations CS 6 ...

Страница 18: ...ble of slide loads CS 6 NOTICE Risk of property damage if the load capacities are exceeded The elastomer shock absorber may be operated with a max load of 0 1 kg on the CS 6 Exceeding the specified load capacities will destroy the compact slide module Observe load capacities For critical applications please contact AFAG ...

Страница 19: ...ve the safety instructions in Chapter 2 Safety instructions in this manual CAUTION Danger of injury when unpacking the CS modules The compact slides are packed in the original packaging cardboard box If handled incorrectly the module may fall out of the box when unpacked and cause limb injuries Carefully unpack the compact slides NOTICE Risk of material damage to shock absorbers The shock absorber...

Страница 20: ...f supply below Units Description 1 x Module CS 6 2 x Centering sleeves Ø 5 x 2 5 mm 2 x Special screw M3 x 14 8 4 mm 2 x Special screw M3 x 16 6 mm 2 x Set screw M3 x 3 mm 4 3 Transport No liability can be assumed for damages caused by improper installation on the part of the operating company The following conditions must be complied with for transport and storage Storage temperature 0 50 C Relat...

Страница 21: ...y this symbol Centre of gravity This symbol marks the centre of gravity of the packages pay attention to the position of the centre of gravity 4 5 Storage If the compact slide is stored for an extended period of time observe the following Do not store the compact slides outdoors or expose them to weather conditions The storage space must be dry and dust free Room temperature of the storage space 0...

Страница 22: ...t the modules are handled with care The compact slides are highly compact pneumatic modules and are used for the shock free linear movement of permanently mounted loads in the defined ambient and operating conditions The assembly position of the CS modules can be vertical or horizontal The CS 6 consists of the base body Fig 5 1 with the pneumatic connections the guide Fig 5 3 and the cylinder that...

Страница 23: ... 5 1 50389768 CS 6 Damping element 50400874 CS 6 Centring bushing Ø 4x2 mm 50332257 Centring bushing Ø 5x2 5x10 5 mm 50035831 Connecting plate VP 101 50041054 CS 6 Special screws M3x14 8 4 2 pces 50473379 Special screws M3x16 6 mm 2 pces 50035812 Special screws M2 5x10 5 2 pces 50389779 Set screw M3x3 mm 2 pces 50340298 Fig 6 Initiator INI c10x19 5 Em PNP NO M8x1 You will find more information on ...

Страница 24: ...ides to the control unit or the compressed air system sudden unpredictable movements may occur which can cause personal injury or property damage Installation may only be carried out by a qualified specialist Read carefully the assembly and safety instructions before working with or on the compact slides CAUTION Danger of injury when handling the compact slides Careless handling of the compact sli...

Страница 25: ...below Mounting base body screwed through Centering bushing and hole grid CS 6 Hole grid 20 x 20 mm 16 x 16 mm Thread Bore M3 M2 5 Centering bushing H7 5 x 2 5 mm 4 x 2 mm To position the compact slides use the centering sleeves supplied with them Chapter 5 3 Accessories Insert the centering bushings in two diagonally opposite holes of the attachment grid ...

Страница 26: ...compressed air throttles are closed Vent the system slowly The minimum compressed air quality shall comply with the specifications of ISO 8573 1 2010 WARNING Danger when connecting to pneumatics The pneumatic system can pose various hazards that can cause serious or fatal injuries if the work is carried out improperly Only qualified personnel may work with or on the pneumatic system The required p...

Страница 27: ...20 and CS 6 40 are located at the rear of the base body Two pneumatic connections M3 each are located on the side of the stop system Fig 8 Pneumatic circuit diagram compact slide 5 2 Fig 9 Pneumatic circuit diagram compact slide 4 2 1 Compressed air connection 4 Throttle check valve optional 2 Maintenance unit 5 Compact Slide CS 6 3 4 2 5 2 Way valve 1 2 3 4 5 5 4 3 1 2 ...

Страница 28: ...n LED on the proximity switch If the LED does not change its switching state during the end position sensing the proximity switch is incorrectly set or defective and must be reset or replaced Chapter 8 3 Troubleshooting In addition the ring magnet may be missing or defective The proximity switch is a magnetic cylinder sensor for easy teaching of 2 sensing positions The proximity switches are not i...

Страница 29: ...n for 3 seconds LED 1 is blinking 5 Release the teach button First end position is stored LED 2 flashes second end position 6 Set the slide for the second end position LED 2 7 Briefly press the teach button Second end position is stored The proximity switch is mounted Checking the first and second end position 1 Move the slide to the first end position LED 1 lights up LED 1 does not light up Check...

Страница 30: ...ut on the compact slides on the part of the operator WARNING Danger of injury due to uncontrolled movement of the equipment Uncontrolled movements of parts can cause injury to third parties and damage to property Ensure that there are no persons in the working area of the compact slides CAUTION Danger arising from work carried out improperly Improper adjustment work can cause injuries and damage t...

Страница 31: ...d in i e with the maximum stroke set stroke max With appropriate stroke reduction the defined fixed end position can still be reached with less energy or with a low drive force FA By default this applies to the rear position on the CS 6 since the return stroke force is less than 15 N Procedure 1 Unscrew the adjustment pin until the defined end position is reached with the drive force FA present 2 ...

Страница 32: ... components Work on and with the compact slides may only be carried out by qualified personnel Make sure that there are no persons or tools in the working area of the compact slides CAUTION Danger of injury in the working area of the compact slides During operation of the compact slides persons within the working area of the modules may be injured When operating the compact slides ensure a good ov...

Страница 33: ...ollow the instructions step by step when commissioning the modules for the first time 1 Slowly ventilate the entire system 2 Note the permissible values of the compact slide Chapter 3 for Payload Movement frequency mechanical stress 3 Make sure that there are no persons or tools within the working area of the CS module 4 Perform test run Start with slow traversing movements Then continue under nor...

Страница 34: ...are parts Fault Possible cause Remedy The compact slide strikes firmly in the end positions Stop shock absorber not set correctly Readjust stop shock absorber Firmly strike again in the end positions Damping elements defective Replace damping elements Chapter 5 3 Accessories The compact slide stops in an end position No signal on the proximity switch sensor Readjust proximity switch sensor The CS ...

Страница 35: ...ctions in this manual WARNING Danger of injury due to improper maintenance Improperly carried out maintenance activities can cause considerable damage to property and serious injury The operator must exercise due care and only use trained maintenance personnel to carry out the activities Always wear personal protective equipment when carrying out maintenance and repair work WARNING Risk of injury ...

Страница 36: ...oth do not spray with water Do not use aggressive cleaning agents 2 Shock absorber Check functioning Monthly On Check function of shock absorbers replace if necessary replacing after max 5 million load cycles 3 Compact Slide Check Monthly On Acoustic control for unusual noise generation Incorrectly adjusted missing or defective shock absorbers impair the function of the module and can lead to its ...

Страница 37: ... air we recommend that you use the following types of oil oil type Festo Special Oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oel C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 drops of oil per 1000 ltr Compressed air Viscosity range 9 to 11 mm2 s cST at 40 C ISO class VG 10 according to ISO 3448 NOTICE Risk of damage to property The operation of the compact slides...

Страница 38: ...ffers a reliable repair service Defective modules can be sent to Afag for warranty repair within the warranty period After the warranty period has expired the customer can replace or repair defective modules or wear parts himself or send them to the Afag repair service Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag 9 4 2 Safety instru...

Страница 39: ...ts of the elastomer shock absorbers are wear parts that the customer can easily replace himself To do this the worn damping element is pulled out of the sleeve from the front and the new damping element is also inserted into the sleeve from the front Fig 15 Replacing the damping elements elastomer shock absorbers Damping element wear part wear part remove insert ...

Страница 40: ...es may only be dismounted by qualified personnel WARNING Risk of injury due to improper decommissioning disassembly and disposal Improperly carried out activities can result in considerable material damage and serious injury The operator must exercise due care and only use specially trained and qualified personnel for this work CAUTION Risk of injury due to uncontrolled movements of the compact sl...

Страница 41: ...e the various components according to type of material and dispose of them properly Scrap the metallic materials Hand over plastic parts for recycling Sort the rest of the components by their material properties and dispose of them accordingly NOTICE Risk to the environment due to incorrect disposal of the compact slides Environmental damage can be caused by improper disposal of the compact slide ...

Страница 42: ... 2 Harmonised standards applied in particular EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction Note The partly completed machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of Machinery Directive 2006 42 EC The manufacturer undertakes to transmit in r...

Страница 43: ...allation 24 Instructions 6 M Maintenance intervals 36 O Obligations and liability 9 Obligations of the operating company 9 Obligations of the personnel 10 Operator 10 P Packaging 21 Personal protective equipment PPE 11 Personnel qualifications 10 Personnel requirements 10 Pneumatic connections Rotary modules 27 Protective clothing 11 Protective gloves 11 Q Qualified personnel 10 R Reports certific...

Страница 44: ... 6 Initiator INI c10x19 5 Em PNP NO M8x1 23 Fig 7 Mounting base body from below Mounting base body screwed through 25 Fig 8 Pneumatic circuit diagram compact slide 5 2 27 Fig 9 Pneumatic circuit diagram compact slide 4 2 27 Fig 10 Installation and adjustment of the compact slide 28 Fig 11 Installation of the proximity switch 29 Fig 12 Adjustment of the shock absorber 31 Fig 13 Commissioning the co...

Страница 45: ...Assembly instructions EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 45 48 ...

Страница 46: ...46 48 Assembly instructions EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 ...

Страница 47: ...Assembly instructions EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 47 48 ...

Страница 48: ...48 48 Assembly instructions EN CS 6 20 CS 6 40 Date 01 06 2021 Version 2 0 ...

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