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Installation, Operation & Maintenance Manual

IM-225

2

Safety & Hazard Warnings

For general safety practices for air moving equipment, see AMCA Bulletin 410. Aerovent offers many safety accessories. These 

safety devices include (but are not limited to) belt guards, shaft guards, inlet and discharge screens. The use and suitability of 

safety devices is the responsibility of the purchaser.

Facility-related safety conditions include the fans’ accessibility and location. How easily can non-service personnel access the unit? 

Is the fan in a hazardous duty environment? Was the unit ordered for this duty? Other concerns must also be addressed. All fans 

should be powered through switches that are easily accessible to service personnel from the fan. Fan power must have the ability 

to be “locked out” by service personnel trained in lockout/tagout procedures per OSHA requirements (29CFR1910.147). When 

performing lockout, be aware of factors, such as building pressure and additional fans in the system that can influence unwanted 

fan rotation (wind milling). If you have any doubt about your ability to perform a task, seek a person qualified to do that task. 

Before any work is done on a fan, ensure that the fan is isolated from the electrical supply using a 'lockout/tagout system.' 

Note: A stationary, non-rotating fan does not mean that the fan is isolated from the electrical supply. A non-rotating fan could be 

subject to controls or other circuit protection devices that may start the fan without notice. 

The following safety precautions should be followed, where applicable:

•  Do not attempt to slow a rotating impeller even when it is isolated from the electrical supply. Fan impellers have a high inertia 

and injury could result from an attempt to stop it. It is recommended that the impeller is isolated by closing off the inlet or 

outlet to prevent wind-driven rotation. If an impeller is chocked to prevent rotation, ensure that the chocks are removed prior 

to start up.

•  Wear  appropriate  personal  protective  equipment.  This  may  include  protective  clothing,  eye  protection,  ear  protection, 

respiratory equipment, hand and foot protection when installing or servicing the fan.

•  Always use caution when entering a fan's air path. High velocity airflow can cause you to lose your balance.

•  Motors can be hot, and similarly if the fan is subject to processes that are hot, the fan housing could be hot.

• Fans are often used to move hazardous materials that could be dangerous. Always wear protective clothing and take 

precautions not to inhale dust/gases. If hazardous chemical vapors are present, respiratory equipment may be required.

•  Sharp edges – wear protective gloves when handling, installing or servicing a fan.

•  Fans can operate at high decibel sound levels. Wear proper ear protection to protect from excessive noise levels.

•  Access doors – Do not open access doors when fan is in operation. The effects of suction and air pressure could result in injury.

•  When working around pulleys and belts, keep hands away from pinch points. This pertains to when the fan is under or off 

power. 

Throughout this manual, there are a number of HAZARD WARNINGS that must be read and adhered to in order to prevent 

possible personal injury and/or damage to equipment. Two signal words "WARNING" and "CAUTION" are used to indicate the 

severity of a hazard and are preceded by the safety alert symbol. It is the responsibility of all personnel involved in installation, 

operation and maintenance to fully understand the warning and caution procedures by which hazards are to be avoided.

 

WARNING:

 Used when serious injury or death MAY result from misuse or failure to follow specific instructions.

 

CAUTION:

 Used when minor or moderate injury or product / equipment damage MAY result from misuse or failure to follow 

specific instructions. 

 

NOTICE:

 Indicates information considered important, but not hazard-related.

Shipping & Receiving

All Aerovent products are carefully constructed and inspected before shipment to ensure the highest standards of quality and 

performance. Compare all components with the bill of lading or packing list to verify that the proper unit was received. Check 

each unit for any damage that may have occurred in transit. Any damage should be reported immediately to the carrier and the 

necessary damage report filed. Damage should be noted on the bill of lading.

Содержание ACXD

Страница 1: ...afety practices and read this manual It is the user s responsibility to make sure that all requirements of good safety practices and any applicable safety codes are strictly adhered to Because of the wide variety of equipment covered in this manual the instructions given here are general in nature Additional product and engineering information is available at www aerovent com REVIEW AMCA BULLETIN ...

Страница 2: ...protection respiratory equipment hand and foot protection when installing or servicing the fan Always use caution when entering a fan s air path High velocity airflow can cause you to lose your balance Motors can be hot and similarly if the fan is subject to processes that are hot the fan housing could be hot Fans are often used to move hazardous materials that could be dangerous Always wear prote...

Страница 3: ... as shown Lifting lugs are provided on most units 1 Maintain handling equipment to avoid serious personal injury and do not stand under the load 2 If supplied only use the provided lifting lugs to lift the equipment 3 Ensure that the lifting equipment is rated for the capacity to be lifted CAUTION Partial or disassembled units require special handling All parts should be handled in a method that p...

Страница 4: ... of authorities having jurisdiction and all applicable codes This equipment is to be installed by an experienced installation company and fully trained personnel Verify that the impeller rotation is correct It should be CW when viewed from the shaft end CCW from opposite shaft end Refer to IM 995 IM 4050 IM 4205 or IM 4800 for detailed installation instructions on the fans that utilize EC motors D...

Страница 5: ...ections See Maximum RPM tables on page 8 for maximum allowable RPM for fan motor combinations 1 Motor Mounted Dial MMD Standard Feature A potentiometer is mounted to the motor housing offering full speed control range Speed adjustment is made with a small flat head screwdriver With this option the motor s 0 10V DC control leads are terminated in a standard 2x4 junction box from the factory and can...

Страница 6: ...Power Connect and Direction LEDs will be on 4 If the Up arrow is pressed the display will show E000 no error max speed constant speed d000 direction and C000 motor operation mode 0 5 To set the maximum speed a Press SET for 2s b Press the Up or Down arrow to display P000 c Press OK This will display the current maximum speed d Press the Up or Down arrow to change the digit To move to the next digi...

Страница 7: ...he motor operates off of a 2 10V DC signal it will be off when a 0 1 9V DC signal is present If the user requires the remote mounted dial to turn off the motor the dial should be set at 0 10V DC The field supplied 3 wire control cable connections from the transformer box to the remote mounted dial must be made as shown in table to the right The user should verify that the dial is properly working ...

Страница 8: ...4 1800 1800 098 1 4 1800 1800 110 1 4 1800 1800 112 1 4 1800 1800 122 1 2 1800 2205 124 1 2 1800 1800 135 3 4 1800 1800 140 3 4 1800 1800 150 2 1800 1800 157 2 1800 1800 165 2 1800 1800 194 1 1200 1400 Maximum RPM Tables SCDD Size Motor HP Motor RPM Max Fan RPM 080AE 1 4 1800 1800 090AE 1 4 1800 1800 100AE 1 2 1800 1800 120AE 3 4 1800 1800 135AE 1 1800 1800 150AE 1 1200 1200 165AE 1 1200 1200 135A...

Страница 9: ...HITE FACTORY PROVIDED FIELD INSTALLED Note Diagram refers to motors 67001001 67001003 67001004 67001005 67001008 67001105 Figure 2 Remote Mounted Dial Wiring Diagram 208 230VAC Single Phase FIELD INSTALLED FACTORY PROVIDED WHITE BLACK GROUND DISCONNECT BOX RED WHITE BLACK MOTOR POWER LEADS CONTROL LEADS SIGNAL GROUND WHITE BLACK 24 VAC 0 10 V COM BLUE YELLOW 208 VAC RED 230 VAC ORANGE 1 3 2 REMOTE...

Страница 10: ...gle Phase 24 VAC REMOTE DIAL TCF 2 3 1 115 OR 230 VAC YELLOW BLUE COM 0 10 V 24 VAC BLACK WHITE GROUND SIGNAL CONTROL LEADS POWER LEADS MOTOR BLUE YELLOW DISCONNECT BOX GROUND BLACK WHITE FACTORY PROVIDED FIELD INSTALLED 0 10V IN 0 10V COM Note Diagram refers to motors 67001701 67001703 67001704 67001705 67001715 ...

Страница 11: ...14 AWG Tighten to 5 7 in lb L2 L1 N Table 1 Single Phase Power Requirements Note Internally the Speed Controller provides 240VAC 3 phase at 8kHz switching frequency to the motor Table 2 Branch Protection Note A different fuse Class may be used as an alternative to the Class shown provided it is of the same or lesser rating and has equivalent or better clearing time and peak let through characteris...

Страница 12: ... as follows a Connect a positive voltage source to pin P10 2 Analog Input b Connect source common to P10 3 DGND Use only Copper Wire for all wiring It is the responsibility of the installer controls engineer to ensure that any field suppliedcontrolsarecompatibleandfunctionalwiththismotortechnology Aerovent is not responsible for field supplied or customer designed fan or motor controls 3 Verify ro...

Страница 13: ...to connect the three phase AC lines and earth ground to their supply Motor Part Numbers HP Voltage Phase 67003305 1 208 230 3 67003306 11 2 208 230 3 67003307 2 208 230 3 67003309 3 208 230 3 67003405 1 460 3 67003406 11 2 460 3 67003407 2 460 3 67003409 3 460 3 Speed Control Options OP Motors Operation Method This engineering sample is setup for constant speed operation The analog DC control volt...

Страница 14: ...roller Motor does not operate TEFC motors 67002107 67002205 Check that the motor is wired for the correct supply voltage Verify the Status LED is solid red Verify that the jumper wire is present between terminals 9 and 10 on the low voltage terminal board because this is required for the motor to operate Verify that the yellow wires are present on terminals 5 and 6 on the low voltage terminal boar...

Страница 15: ...Installation Operation Maintenance Manual IM 225 15 Date Completed Maintenance Performed By Comments Model Number__________________________ Serial Number __________________________ Fan Maintenance Log ...

Страница 16: ...WWW AEROVENT COM 5959 Trenton Lane N Minneapolis MN 55442 Phone 763 551 7500 Fax 763 551 7501 2017 2022 Aerovent ...

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