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ALS130H Hardware Manual

Mechanical Specifications and Installation

Chapter 2: Installation

W A R N I N G : ALS130H installation must be in accordance to instructions provided by this
manual and any accompanying documentation. Failure to follow these instructions could result
in injury or damage to the equipment.

2.1. Unpacking and Handling the Stage

Carefully remove the ALS130H from its protective shipping container. Gently set the ALS130H on a smooth,
flat, and clean surface.

Before operating the ALS130H, it is important to let it stabilize at room temperature for at least 12 hours.
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are
the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-free air to
remove any dust or debris that has collected during shipping.

Each ALS130H has a label listing the system part number and serial number. These numbers contain
information necessary for maintaining or updating system hardware and software. Locate this label and
record the information for later reference.

W A R N I N G : Make sure that all moving parts are secure before moving the ALS130H.
Unsecured moving parts may shift and cause bodily injury.

W A R N I N G :  Lift the ALS130H only by the base. Improper handling could adversely affect the
ALS130H ’s performance.

W A R N I N G :  Do not attempt to move the carriage (or table top) of the ALS130H until the
shipping brackets have been removed. Moving the carriage with the shipping brackets installed
can cause permanent damage to the ALS130H.

Red, anodized aluminum shipping brackets have been installed to prevent unwanted motion and potential
damage from occurring during shipment (see

Figure 2-1

). The brackets must be removed before the

ALS130H can be operated. Retain the brackets and hardware for future use.

N O T E :

After removing the lifting features or shipping brackets, retain them for future use. In the event

that the product requires service at the factory, the lifting features or shipping brackets should be reat-
tached to ensure that the ALS130H ships safely.

www.aerotech.com

Chapter 2

13

Содержание ALS130H

Страница 1: ...Revision 1 00 00 ALS130H Hardware Manual...

Страница 2: ...otech com Phone 1 412 967 6440 Fax 1 412 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom China Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 E...

Страница 3: ...npacking and Handling the Stage 13 2 2 Dimensions 15 2 3 Securing the Stage to the Mounting Surface 16 2 4 Attaching the Payload to the Stage 17 Chapter 3 Electrical Installation 19 3 1 Motor and Feed...

Страница 4: ...g Bracket Location 14 Figure 2 2 ALS130H Dimensions 15 Figure 3 1 Motor and Feedback Wiring 22 Figure 3 2 Machine Direction 25 Figure 3 3 Hall Phasing 26 Figure 3 4 Analog Encoder Phasing Reference Di...

Страница 5: ...ntal Specifications 10 Table 1 3 ALS130H Series Specifications 11 Table 2 1 Stage to Mounting Surface Hardware 16 Table 3 1 Motor and Feedback Pinouts 21 Table 3 2 Mating Connector Pinouts 21 Table 3...

Страница 6: ...electrical components or connecting cables while connected to a power source 3 Disconnect electrical power before servicing equipment 4 All components must be properly grounded in accordance with loca...

Страница 7: ...clares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conform...

Страница 8: ...Table of Contents ALS130H Hardware Manual 8 www aerotech com This page intentionally left blank...

Страница 9: ...50 mm travel stage with high accuracy1 Vpp encoder and single 25 pin connector 100 100 mm travel stage with high accuracy1 Vpp encoder and single 25 pin connector 150 150 mm travel stage with high ac...

Страница 10: ...on environment Excessive floor or acoustical vibration can affect system performance Contact Aerotech for information regarding your spe cific application Protection Rating The ALS130H stages are not...

Страница 11: ...0 kg Accuracy Calibrated 3 0 3 m Uncalibrated 1 0 m 1 0 m 2 0 m 3 0 m Repeatability Mean 75 nm Peak to Peak 100 nm Straightness and Flatness Maximum Deviation 1 0 m 1 0 m 1 5 m 2 0 m Pitch 5 arc sec...

Страница 12: ...and use powder free polyethylene gloves to prevent any contaminants from adhering to the surface of the ALS130H l During installation use cleaned vented stainless steel fasteners when securing the ALS...

Страница 13: ...ecessary for maintaining or updating system hardware and software Locate this label and record the information for later reference W A R N I N G Make sure that all moving parts are secure before movin...

Страница 14: ...Mechanical Specifications and Installation ALS130H Hardware Manual Figure 2 1 ALS130H Shipping Bracket Location 14 Chapter 2 www aerotech com...

Страница 15: ...mproves its product offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www...

Страница 16: ...r unwanted residue and clean if necessary Clean the mounting surface with a lint free cloth and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry N OTE To maintain accuracy...

Страница 17: ...ontrols it might have been tuned with a representative payload based on the information provided at the time of order If the ALS130H is started up without a payload the servo gains provided by Aerotec...

Страница 18: ...Mechanical Specifications and Installation ALS130H Hardware Manual 18 Chapter 2 www aerotech com This page intentionally left blank...

Страница 19: ...onnections If system level integration was purchased an electrical drawing showing system interconnects has been supplied with the system separate from this documentation The electrical wiring from th...

Страница 20: ...the stage while it is energized The System Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this st...

Страница 21: ...l limits with a position detection circuit Aerotech controllers are configured at the factory to interpret the limit interface as follows The limit inputs on the feedback connector correspond to the s...

Страница 22: ...ring All motor and controller manufacturers have their own designations for motor phases A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor...

Страница 23: ...te 1K pull up to 5V recommended Encoder Specifications Supply Voltage 5 V 5 Supply Current 250 mA typical Output Signals Encoder Sinusoidal Type Analog Incremental Encoder 1 Vpk pk into 120 terminatio...

Страница 24: ...line line mH 0 70 Thermal Resistance C W 2 12 Maximum Bus Voltage VDC 80 VDC 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 1...

Страница 25: ...ack and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move...

Страница 26: ...pecifications and Installation ALS130H Hardware Manual 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing 26 Chapter 3 www...

Страница 27: ...LS130H Hardware Manual Electrical Specifications and Installation Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram Standard www aerotech com Chapter 3 2...

Страница 28: ...Electrical Specifications and Installation ALS130H Hardware Manual 28 Chapter 3 www aerotech com This page intentionally left blank...

Страница 29: ...lubricated annually or every 500 km whichever comes first For stages operating under conditions involving excessive debris the stage should be cleaned every six months For high speed applications thos...

Страница 30: ...nly use the specified grease as other greases may be incompatible If the application process uses only a small portion of travel for most of the duty cycle periodically drive the stage through full tr...

Страница 31: ...er to Chapter 3 and refer to controller documentation for polarity and compatibility requirements Example voltage requirements l Controller trap or fault See controller documentation Stage moves uncon...

Страница 32: ...Maintenance ALS130H Hardware Manual 32 Chapter 4 www aerotech com This page intentionally left blank...

Страница 33: ...such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate re...

Страница 34: ...problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made funct...

Страница 35: ...ALS130H Hardware Manual Revision History Appendix B Revision History Revision Description 1 00 00 New Manual www aerotech com Appendix B 35...

Страница 36: ...Revision History ALS130H Hardware Manual 36 Appendix B www aerotech com This page intentionally left blank...

Страница 37: ...H Hall Effect Sensors Specifications 23 Humidity 10 I Inspection Schedule 29 Installation 13 isopropyl alcohol 30 K Kluberplex BEM 34 132 30 L label 13 lubricants vacuum operation 12 Lubrication 30 M...

Страница 38: ...anual T Technical Support 2 Temperature Effects 10 Thermistor Specifications 23 V vacuum 12 vacuum guidelines 12 Vacuum Guidelines 12 Vacuum Operation 12 Vibration 10 W Warranty and Field Service 33 3...

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