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Section 3 – Fuel Regulator Installation and Fuel Line Plumbing 

 

3-1. In the vehicle’s engine compartment, mount the supplied fuel pressure regulator in the location established in step 1-

26. Using the supplied mounting bracket as a template, mark the bracket mounting holes and drill to accept a #10 
screw. 

 
3-2. With the bracket attached to the regulator, mount the bracket and regulator to the vehicle using two #10 screws, nuts 

and lock washers. 

 
3-3. Install two of the supplied AN-10 o-rings on the cutoff side of two AN-10 cutoff to AN-08 reducer union fittings, if not 

already installed, and install in each of the AN-10 ports located on the sides of the supplied fuel pressure regulator. 

 
3-4. Install one of the supplied AN-06 o-rings on the cutoff side of the AN-06 cutoff union fitting, if not already installed, and 

install in the AN-06 port located on the bottom of the supplied fuel pressure regulator. 

 
3-5. Install two of the supplied AN-08 o-rings on the cutoff side of two AN-08 cutoff union fittings, if not already installed. 
 
3-6. Install one of these AN-08 fittings on the front side of the passenger side fuel rail. On the driver side fuel rail, if there is 

adequate clearance between the distributor and the fuel rail, install the second fitting on the front side as well, if there 
is not clearance install the second fitting in the AN-08 port located on the bottom center of the fuel rail. 

 
3-7. Starting from the fuel rails, plan a route to run an AN-08 supply line from each fuel rail to each side of the regulator, 

see figure 3-1. Cut the two supply lines to the determined length and install the AN-08 hose ends, as detailed in 
Section 4. 

 

Note: Be sure to route all fuel lines clear of any moving suspension or drivetrain components and any exhaust 
components! Protect fuel lines from abrasion and road obstructions or debris. 

 
3-8. Using the above steel braided hose assemblies, connect one end to the side of the fuel pressure regulator and the 

other end to the fuel rails, as shown in figure 3-1, and tighten.  

 
 

 

Figure 3-1 

 

 
3-9. In the vehicle’s engine compartment, find a suitable mounting location near the fuel rails for the supplied Y-Block, 

using the Y-block as a template, mark the mounting holes and drill to accept a #10 screw. 

 
3-10.  Attach the Y-block to the vehicle using two #10 screws, nuts and lock washers. 
 
3-11.  Install two of the supplied AN-08 o-rings on the cutoff side of two AN-08 cutoff union fittings, if not already installed, 

  and install in each of the AN-08 ports located on the supplied Y-Block. Install one of the supplied AN-10 o-rings on 
  the cutoff side of the AN-10 to AN-08 reducer union fitting, if not already installed, and install in the AN-10 port 
  located on the supplied Y-Block. 

 
3-12.  Starting from the fuel rails, plan a route to run an AN-08 supply line from each fuel rail to each side of the Y-block, 

  see figure 3-2. Cut the two supply lines to the determined length and install the AN-08 hose ends, as detailed in 
  Section 4. 

 

Содержание 17147

Страница 1: ...other safety apparel as needed to protect yourself from debris and sprayed gasoline WARNING The fuel system is under pressure Do not open the fuel system until the pressure has been relieved Refer to...

Страница 2: ...connect hose end to cutoff side of union O ring sealed AN style port O ring Install on union fitting between back of threads and face of hex nut Typically the cutoff side of the union is used as the...

Страница 3: ...re no obstructions behind the plastic fuel tank shield and drill two mounting holes 1 7 The fuel filter should be installed such that when the plastic fuel tank shield is installed the fuel filter out...

Страница 4: ...secure Apply a light weight oil to the filler neck grommet to ease installation 1 20 In vehicles engine compartment locate a suitable mounting location for the supplied fuel pressure regulator 1 21 St...

Страница 5: ...h some solvent parts cleaner or wipe it off with a clean shop towel 2 10 Disconnect the electrical connector at each injector making note of the location of each 2 11 Disconnect both the supply and re...

Страница 6: ...intake manifold injector bores install the driver side fuel rail mounting bolts insuring that the fuel rail spacers are captured between the fuel rail bracket and the lower intake manifold In some in...

Страница 7: ...of the fuel rail 3 7 Starting from the fuel rails plan a route to run an AN 08 supply line from each fuel rail to each side of the regulator see figure 3 1 Cut the two supply lines to the determined...

Страница 8: ...s from abrasion and road obstructions or debris 3 15 Using the above steel braided hose assembly connect one end to the outlet of the fuel filter Keeping both the supply line and return line from the...

Страница 9: ...ng tape 4 2 Unthread the hose socket from the rest of the hose end fitting 4 3 Insert hose in the socket with a twisting and pushing motion until the hose is fully seated in the socket 4 4 Using a gre...

Страница 10: ...p between the two fitting components is 030 inches 4 8 Inspect the hose for push out by comparing the mark you made on the hose in step D to the hose end socket location 4 9 Clean all debris from exte...

Страница 11: ...using the supplied red 10 ga wire one of the yellow female blade connectors on the relay end of the wire and one of the yellow 10 ring connectors on the circuit breaker side of the wire Note Be sure...

Страница 12: ...isters fuel system pressure and there are no fuel leaks start the engine and adjust the regulator to the desired fuel pressure Turning the adjustment screw clockwise will increase fuel pressure OEM re...

Страница 13: ...filter housing until you feel it snap into place 7 6 Apply a small amount of grease to the o ring on the filter endcap Position the endcap over the filter cover aligning the tabs and slots Push the en...

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