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22.11 – 5167557_03

1  

 GENERAL  WARNINGS

 INTRODUCTION

The unit you have purchased is a complex machine. During installation, operation, 
maintenance and repair, people and property can be exposed to risks caused by 
certain conditions or components such as, but not limited to, refrigerant gas, oils, 
moving parts, pressures, sources of heat, electrical voltage.
This manual provides information about the standard functions and procedures of 
all units in the series and is an important support document for qualified personnel, 
but does not replace them.

Before proceeding with the installation and start-up of the unit, careful-

ly read this manual and all of its notes marked with the following sym-

bols, which indicate the various levels of hazard or situations that are 

potentially hazardous to prevent malfunctioning or physical damage to 

property or personal injury:

HAZARD indicates a situation of imminent danger:

 if it is not observed, 

it can cause death or serious injuries, it is mandatory to carefully follow the 
listed measures.

WARNINGS indicate a potentially dangerous situation:

 which if not 

avoided could cause serious or fatal injuries. Pay close attention while 
working

WARNING indicates a potentially dangerous situation that, if not 

avoided, could lead to slight or moderate injuries or damage to prop-

erty

INFORMATION this points out that a potentially harmful situation 

could occur that, if not avoided, could cause property damage

IMPORTANT additional information on how to use the product

The manual contains important indications for commissioning the unit as well as 
fundamental instructions in order to prevent personal injuries or damage to the 
machine during its operation. Finally, to also guarantee that it will operate perfectly, 
maintenance instructions are provided.
The unit must be installed by specialised technicians in compliance with current 
laws in the country of installation. The unit must also be started up by authorised 
and trained personnel, and all activities must be carried out in compliance with and 
in observance of all the local standards and laws, and all work on the system must 
be performed in a workmanlike manner.

Even though our unit is equipped with numerous safety and protec-

tion devices and has been tested in the factory, maximum attention 

must be paid when working on it, observing the precautions against 

residual risks.

 GENERAL  WARNINGS

ATTENTION:

—  The machine must be transported in compliance with the laws in force in the 

country of destination, considering the characteristics of the fluids it contains 
and their characterisation. Incorrect transport could cause machine damage, 
which would also generate refrigerant leaks. Before the first start-up, it is neces-
sary to search for any leaks using suitable personal protective equipment;

—  When the product is received, check the condition and completeness of the 

supply and, if it does not match what was ordered, contact the agency that sold 
the equipment;

—  The product is intended to be used for the purpose indicated by Aermec and for 

which it was expressly designed. Aermec shall not be contractually or non-con-
tractually liable for any damage to people, animals or objects, installation, ad-
justment and maintenance errors or incorrect use;

—  During installation and/or maintenance operations, remember that they must 

be performed by qualified and prepared personnel and it is require to wear 
protective devices (gloves, eye protection, helmet, …) that are suitable for the 
operations to be performed: do not wear clothing or accessories that can get 
caught or be sucked in by the air flows; collect and tie up hair before accessing 
the inside of the unit, Aermec shall not be held liable for the failure to observe 
the safety and accident prevention regulations in force;

 

 

 

Personal protective 

equipment (PPE) 

(1)

Operations

Handling

Installation and/or 

maintenance

Welding or brazing

Safety gloves, 
helmet, goggles, 
safety footwear, 
protective garments.

Earmuffs

(1) It is recommended to follow the instructions in EN 378-3.

—  Observe the laws in force in the country of unit installation that concern use and 

disposal of the packaging, the products used for cleaning and maintenance, 
and for managing the end of the unit's service life;

—  Repair and maintenance work must be performed by Aermec Technical Service. 

Do not modify or tamper with the unit as dangerous situations may be created 
and the equipment manufacturer will not be liable for any damage caused;

—  In the case of abnormal operation, or if liquids leak, move the main switch for 

the system to "off" and close the interception taps. Call the local AermecTechni-
cal Service and do not work on the equipment personally;

—  The unit must be installed in structures that are protected against atmospheric 

discharges, as required by applicable laws and technical standards;

—  The equipment contain refrigerant gas: proceed carefully to prevent damaging 

the gas circuit or the finned coil;

—  Based on EU regulation 517/2014 concerning certain fluorinated greenhouse 

gases, it is mandatory to indicate the total quantity of refrigerant contained in 
the installed system. This value is indicated on the rating plate on the unit;

—  This unit contains fluorinated greenhouse gases covered by the Kyoto Proto-

col. Maintenance and disposal operations must be only carried out by qualified 
personnel;

—  This manual is an integral part of the unit and as a result it must be stored care-

fully and must always accompany it, even if transferred to another owner or 
user, or if transferred to another plant. If damaged or lost, a copy can be down-
loaded from our website www.aermec.com

—  The overall fire risk assessment at the place of installation (i.e. fire load calcula-

tion) is the responsibility of the user.

—  Perform the plant connections following the indications provided in this man-

ual.

IT IS FORBIDDEN TO:

—  It is not permitted to walk on the machine or to place other items on it: no part 

of the unit may be used as a walkway or support for goods or people. Periodical-
ly check and repair or, if necessary, replace any component or pipe that shows 
signs of damage. Use a platform, or suitable scaffolding to work at higher levels;

—  Remove the protections from mobile elements while the unit is running;
—  Touch the moving parts, stand between them or insert pointed objects through 

the grids.

—  Any technical intervention or cleaning operation before having disconnected 

the appliance from the mains electric power supply: by positioning the system 
master switch and the main device switch at "OFF".

—  Modify the safety or regulation devices. The devices must be replaced by the 

After-sales Technical Service Aermec, using only original components.

—  Pull, detach or twist the electrical cables coming out of the unit even if it is dis-

connected from the mains electric power supply;

—  To dispose of the packaging material in the environment or leave it within reach 

of children: as it may be a potential source of danger. Therefore it must be dis-
posed of according to what is defined by current laws.

 ESSENTIAL SAFETY RULES

Any technical intervention must be performed by qualified and author-

ised personnel. The personnel performing the work must have been 

trained and be familiar with this type of product and its installation.

The machine must only be employed for the use for which it was made; any other 
use can be dangerous and void the warranty;

It is not permitted to walk on the machine or to place other items on it. No part 
of the unit may be used as a walkway or support for goods or people. Periodically 

Содержание NRK 0150

Страница 1: ...o n o f O r i g i n a l i n s t r u c t i o n s w w w a e r m e c c o m Installation Manual EN NRK 0150 0700 REVERSIBLE AIR WATER HEAT PUMP C o o l i n g c a p a c i t y 8 8 3 9 7 t o n H e a t i n g c a p a c i t y 1 1 6 8 6 6 5 9 3 2 3 5 B T U h ...

Страница 2: ......

Страница 3: ...to present the product and help you select the unit that best meets the needs of your system WARNING personnelwhopossessthenecessaryskillsaccordingtostate national and local regulations in force must choose and size the machine Aermec Aermec always attentive to the continuous changes in the market and its regulations reserves the right to make all the changes deemed necessary for improving the pro...

Страница 4: ... p 16 7 Dimensions p 17 8 Weight distribution and anti vibration mounts position p 18 Position of the vibration dampers p 20 9 Hydraulic connections p 21 Connections p 21 Water characteristics p 21 Discharging system p 22 Anti freeze protection p 22 10 System water content p 23 Minimum system water content p 23 Maximum system water content p 23 11 Expansion vessel setting p 24 12 Main hydraulic ci...

Страница 5: ...hough every effort has been made to ensure accuracy Aermec shall not be held liable for any errors or omissions This mark indicates that the disposal of this product must strictly follow the national and local laws in force COMPANYCERTIFICATIONS SAFETYCERTIFICATIONS ...

Страница 6: ...ec shall not be held liable for the failure to observe the safety and accident prevention regulations in force Personal protective equipment PPE 1 Operations Handling Installation and or maintenance Welding or brazing Safety gloves helmet goggles safety footwear protective garments Earmuffs 1 It is recommended to follow the instructions in EN 378 3 Observe the laws in force in the country of unit ...

Страница 7: ...res on elec trical equipment and for lubricant oil of the compressor and the refrigerant The unit contains pressurised refrigerant gas no operation may be performed on pressurised equipment except during maintenance which must be per formed by skilled and qualified personnel Perform brazing or welding only on empty pipes and clear of any lubricating oil residues do not near flames or other heat so...

Страница 8: ...l Scroll Scroll Scroll Scroll Scroll Scroll Compressorregulation Type On Off On Off On Off On Off On Off On Off On Off On Off Number no 1 2 2 2 2 4 4 4 Circuits no 1 2 2 2 2 2 2 2 Refrigerant type R410A R410A R410A R410A R410A R410A R410A R410A Refrigerantcharge 1 lbs 35 3 36 2 50 7 63 9 63 9 86 0 86 0 88 2 Refrigerantloadcircuit1 1 lbs 35 3 18 1 25 4 32 0 32 0 43 0 43 0 44 1 Refrigerantloadcircui...

Страница 9: ...G Under no circumstances does the unit have to be operated outside the operating limit under penalty of the warranty expiration Aermec S p A cannot be held responsible for any malfunction of the units which are operated outside the established limits and for their consequences OPERATING COOLING MODE RANGE Key A External air temperature F B Water produced temperature F 1 Standard mode 10 10 14 30 5...

Страница 10: ...sion valve 6 Economizer 7 Electronic expansion valve pressure transducer 8 Electronic expansion valve temperature probe 9 Solenoid valve 10 Thermostatic expansion valve 11 Solenoid by pass valve 12 Liquid separator 13 4 way cycle inversion valve 14 High pressure transducer 15 Scroll compressor 16 Pressure relief valve 17 Low pressure transducer 1 1 2 3 4 5 6 1 7 8 9 10 11 1 12 15 16 17 13 14 14 ...

Страница 11: ... 6 Economizer 7 Electronic expansion valve pressure transducer 8 Electronic expansion valve temperature probe 9 Solenoid valve 10 Thermostatic expansion valve 11 Solenoid by pass valve 12 Liquid separator 13 4 way cycle inversion valve 14 High pressure transducer 15 Scroll compressor 16 Pressure relief valve 17 Low pressure transducer 1 1 2 3 4 5 6 1 7 8 9 10 11 1 12 13 14 14 15 16 17 ...

Страница 12: ...onomizer 7 Electronic expansion valve pressure transducer 8 Electronic expansion valve temperature probe 9 Solenoid valve 10 Thermostatic expansion valve 11 Solenoid by pass valve 12 Liquid separator 13 4 way cycle inversion valve 14 High pressure transducer 15 Scroll compressor 16 Pressure relief valve 17 Low pressure transducer 1 1 2 3 4 5 5 6 1 7 8 9 10 11 1 12 13 14 14 9 9 15 15 16 17 ...

Страница 13: ...onomizer 7 Electronic expansion valve pressure transducer 8 Electronic expansion valve temperature probe 9 Solenoid valve 10 Thermostatic expansion valve 11 Solenoid by pass valve 12 Liquid separator 13 4 way cycle inversion valve 14 High pressure transducer 15 Scroll compressor 16 Pressure relief valve 17 Low pressure transducer 1 1 2 3 4 5 5 6 1 7 8 9 10 11 1 12 13 14 14 9 9 15 15 16 17 ...

Страница 14: ...NG HANDLING AND REMOVAL Before carrying out the packaging removal or transport operations put on personal protective equipment and use devices and instruments suitable for the dimensions and weigh of the equipment All handling operations must be performed by qualified personnel in strict compli ance with all the applicable safety procedures The handling operations must be carried out carefully to ...

Страница 15: ...e concrete base see chapter weight distribution and minimum technical spaces Check that the contact surfaces of the anti vibration supports are lev elled at the base If necessary use spacers or level the base but in any case make sure that the anti vibration supports are placed flat on the surfaces of the base The use of anti vibration supports MUST be done in combination with the in stallation of...

Страница 16: ... 118 1 118 1 118 1 118 1 118 1 118 1 118 1 118 1 B1 A in 31 5 31 5 31 5 31 5 31 5 31 5 31 5 31 5 B2 A in 43 3 43 3 43 3 43 3 43 3 43 3 43 3 43 3 C1 A in 31 5 31 5 31 5 31 5 31 5 31 5 31 5 31 5 C2 A in 31 5 31 5 31 5 31 5 31 5 31 5 31 5 31 5 MULTIPLE INSTALLATION The minimum distances indicated above guarantee unit operation in the majority of applications There are however specific situations that...

Страница 17: ...0600 0650 0700 Dimensionsandweights A in 57 1 63 2 73 8 73 8 73 8 73 8 73 8 73 8 B in 29 7 43 3 43 3 43 3 43 3 43 3 43 3 43 3 C in 57 1 63 2 73 8 73 8 73 8 73 8 73 8 73 8 Dimensionsandweightsfortransport A in 62 2 70 0 79 8 79 8 79 8 79 4 79 4 79 4 B in 34 3 45 7 46 1 46 1 46 1 46 1 46 1 46 1 C in 72 8 128 3 133 7 133 7 133 7 172 7 172 7 172 7 ...

Страница 18: ... A 8 8 8 INTEGRATED HYDRONIC KIT 01 03 Dimensionsandweights Emptyweight A lbs 979 2 097 2 247 2 339 2 357 2 948 2 948 3 000 Weightfunctioning A lbs 1 213 2 793 3 389 3 483 3 501 4 098 4 098 4 154 Centreofgravity empty X A in 13 9 21 9 21 9 21 9 21 9 21 7 21 7 21 7 Y A in 36 8 50 9 61 1 61 8 61 9 69 9 69 9 69 6 Centreofgravity duringoperation X A in 13 9 21 8 21 8 21 8 21 8 21 7 21 7 21 7 Y A in 36...

Страница 19: ... 21 7 21 7 Y A in 36 7 48 9 58 5 59 4 59 5 68 7 68 7 68 3 Weightdistributionin onthesupports empty 1 A 25 30 28 27 27 11 11 11 2 A 22 32 28 28 28 11 11 11 3 A 28 18 22 22 22 31 31 31 4 A 25 20 22 23 23 31 31 31 5 A 8 8 8 6 A 8 8 8 INTEGRATED HYDRONIC KIT P2 P4 Dimensionsandweights Emptyweight A lbs 1 892 2 008 2 101 2 119 2 712 2 712 2 765 Weightfunctioning A lbs 1 927 2 048 2 143 2 161 2 760 2 76...

Страница 20: ...s to an anti vibration hole 62 9 in 0 8 in 0 8 in 0 8 in 0 8 in 8 1 in 85 0 in 56 7 in 20 7 in 7 9 in 51 5 in 51 5 in 20 6 in 3 0 in 110 3 in 7 9 in 7 9 in 3 0 in 27 9 in 41 8 in 41 8 in NRK 0150 NRK 0300 NRK 0350 0330 0550 NRK 0600 0650 0700 X Y X Y X Y X Y A A B B C C D D A B C D A B C D F E ...

Страница 21: ...connections are indicated in the dimensions table in this manual or are available online at www aermec com It is important to follow the recommendations not complete below The water pipes must not transmit radial or axial forces or vibrations to the ex changers use flexible hoses to reduce the transmitted vibrations It is necessary to install manual or automatic vent valves in the highest points o...

Страница 22: ... drain make sure that the drain valves have been installed in the lowest points of the circuit and that they are open ANTI FREEZE PROTECTION The addition of glycol is the only effective protection against freezing the glycol water solution must be sufficiently concentrated to ensure proper protection and prevent ice forming at minimum temperature provided for a given installation Take the necessar...

Страница 23: ... depends on the capacity of the expansion vessel and on the calibration of the pressure relief valve Size 0150 0300 0330 0350 0550 0600 0650 0700 INTEGRATED HYDRONIC KIT 01 Hydronickit Expansionvesselnumber no 1 Expansionvesselcapacity gal 2 6 6 6 6 6 6 6 Storagetanknumber no 1 Storagetankcapacity gal 26 79 132 132 132 132 132 132 Size 0150 0300 0330 0350 0550 0600 0650 0700 INTEGRATED HYDRONIC KI...

Страница 24: ...um gal 258 4 314 4 370 9 426 9 457 5 The data in the table refer to units with a 6 3 gal expansion vessel EXPANSION VESSEL SETTING The expansion tank volume is 6 3 gal The standard value of the expansion tank pre charge pressure is 21 8 psi but this can be calibrated up to a maximum of 87 0 psi The expansion tank pressure setting has to be adjusted based on the difference in height H of the instal...

Страница 25: ...en content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 3 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm NOTICE under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different from those indicated in ...

Страница 26: ...ent 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 3 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm NOTICE under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different from those indicated in the tab...

Страница 27: ... 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 3 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm NOTICE under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different from those indicated in the table ...

Страница 28: ... content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 3 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm NOTICE under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose characteristics are different from those indicated in th...

Страница 29: ...5 9 Total hardness 4 5 8 5 dH Temperature 65 C Oxygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 3 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm NOTICE under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose cha...

Страница 30: ...9 Total hardness 4 5 8 5 dH Temperature 65 C Oxygen content 0 1 ppm Max glycol amount 50 Phosphates PO 2ppm Manganese Mn 0 05 ppm Iron Fe 0 3 ppm Alkalinity HCO 70 300 ppm Chloride ions Cl 50 ppm Sulphate ions SO 50 ppm Sulphide ion S None Ammonium ions NH None Silica SiO 30 ppm NOTICE under no circumstances does the unit have to be operated with water circulating on the heat exchanger whose chara...

Страница 31: ... 6 in IN Water 1 1 4 OUT Water 1 1 4 5 5 in 29 6 in 43 3 in 43 3 in 43 3 in 21 7 in 43 3 in 43 3 in 9 7 in 9 7 in 9 7 in 9 7 in 9 7 in 43 3 in 9 7 in 4 0 in 13 6 in 13 6 in 13 6 in 13 6 in 16 8 in 28 0 in 22 9 in 13 6 in 16 9 in 27 8 in 13 6 in 22 8 in 20 4 in ...

Страница 32: ...1 5167557_03 COMPONENTS AS STANDARD FOR SIZES 0300 0330 0350 0550 0600 0650 0700 0 1 in 0 1 in 0 3 in 0 3 in 0 6 in 0 6 in 3 9 in Grooved joints EU Reduction adapter EU USA Grooved joint USA Grooved nipple USA ...

Страница 33: ...rds contact opening at least 3 mm with suitable cut off power and differential protection on the basis of the electric data table shown below installed as near as possible to the appliance To make an effective earth connection The manufacturer cannot be considered responsible for any damage caused by the lack of or ineffective appliance earth connection For units with three phase power supply chec...

Страница 34: ... N 3 N 3 N 3 N 3 N E no 3 N Cablesperphases A no 1 1 1 1 1 1 E no 1 1 1 1 1 1 1 1 1 1 Crosssection A mm 25 0 50 0 50 0 70 0 70 0 70 0 E mm 10 0 16 0 16 0 25 0 25 0 50 0 50 0 70 0 70 0 70 0 Neutralsection A mm 16 0 25 0 25 0 25 0 35 0 35 0 E mm 10 0 16 0 16 0 16 0 16 0 25 0 25 0 25 0 35 0 35 0 Totalcables A no 4 4 4 4 4 4 E no 4 4 4 4 4 4 4 4 4 4 Controlandsafetiesconnection Crosssection A mm 1 5 1...

Страница 35: ...e complied with and that a mechanical filter has been installed in each inlet heat exchanger Mandatory component for warranty to be valid Check that the circulation pump s are working and that the wa ter flow rate is sufficient to close the flow switch contact if installed We recommend installing one always upstream of every heat exchanger Check the water flow rate measuring the pressure differenc...

Страница 36: ...ements are correctly in place before restarting the unit It is not permitted to walk on the machine or to place other items on it Fans motors and belt drives may be in motion always wait for them to stop and take appropriate precautions to prevent their activation before accessing them If the unit has components such as integrated inverters disconnect the power supply and wait at least 15 minutes ...

Страница 37: ...ss its cooling circuit Connect the necessary instruments pressure gauges connected with suitable extensions to the pressure sockets on the compressor inputs and outputs ther mometers connected to thermocouple probes that are fastened to the pipes at the compressor inputs and outputs Do not use metratasts as they require the operator to approach the machine s cooling circuit Turn on the machine and...

Страница 38: ...erformanceandcanpromotetheformationofrust INTERVENTIONS ON THE CIRCUIT DESCRIPTION FREQUENCY Note 3Mths 6Mths 12Mths INTERVENTIONSONTHECOOLINGCIRCUITOPERATINGWITHFULLLOAD Measurementoftheoverheatingtemperature Measurementoftheundercoolingtemperature Measurementoftheexhaustgastemperature Measurementoffaninput Measurementofcompressorinput COMPRESSORCONTROLS Oillevelcontrol Oilaciditycontrol Controlo...

Страница 39: ...22 11 5167557_03 39 ...

Страница 40: ...A V i a R o m a 9 9 6 3 7 0 4 0 B e v i l a c q u a V R I t a l y P h o n e 3 9 0 4 4 2 6 3 3 1 1 1 F a x 3 9 0 4 4 2 9 3 5 7 7 s a l e s a e r m e c c o m w w w a e r m e c c o m 2 2 1 1 5 1 6 7 5 5 7 _ 0 3 5167557_03 ...

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