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Adveco EB0025, Руководство по эксплуатации продукта

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3 Phase Contactor
K1M

E00CONT18230
Schneider
K1M switches Immersion Heater 9/12kW on when the coil is energised. 
K1M  Contactor  should  operate  5  minutes  after  the  BFC  water  heater 

goes into fault mode. 
If  K1M  is  faulty  the  backup  immersion  heater  will  not  switch.

Part Name:

Wiring Diagram Key:

 

Adveco Part Number:

 

Manufacturer's Part Details:

 

Function:

Specifics:

Fault

:

Testing:

1. With  the  power  off,  test  continuity  between  the  terminals  1L1  and  2T1  of  K1M.  The  correct  reading  is  open

circuit.  Next, test continuity between terminals 1L1 and 2T1 while pressing the contactor test button.  The correct

reading is now closed circuit.  Repeat this test for 3L2/4T2 and 5L3/6T3.  If the continuity is not correct, does not

change, or the test button is stuck, replace K1M.
2. With the power off, test continuity between A2 of K1M and the neutral of the isolator.  The correct reading is

closed circuit.  If it is open circuit, investigate the wiring.
3. With the power on and CB1 on, measure the voltage between 1L1/E, 3L2/E, and 5L3/E.  The correct reading is

230V.  If 0V is measured, proceed to test CB1.
4. With the power on, CB2 on and CB3 on, fault out the SGE water heater and wait 5 minutes before measuring the

voltage between A1 and Earth.  The correct reading is 230V.  If 0V is measured, proceed to test CB3, K1T, Error

Relay, and Immersion Heater Control and Overheat stat between terminals 3/4.
5. With the power on, CB2 on, CB3 on, the water heater in fault and 230V on A1, measure the voltage between

2T1/E, 4T2/E, and 6T3/E.  The correct reading is 230V.  If 0V is measured, replace K1M.

EB0030

3. Troubleshooting

51

EB0025-EB0028-EB0030 Control Panel  - 

 Installation and maintenance manual

Содержание EB0025

Страница 1: ...intenance Manual PRODUCT MANUAL T R 5 0 0 0 1 0 EB0025 EB0028 EB0030 Control Panels with Automatic Changeover SMS and HR P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R...

Страница 2: ...B0028 or EB0030 control panel should be stored in a safe place prior to installation to prevent damage Copyright 2016 Adveco Limited All rights reserved No part of this publication may be copied repro...

Страница 3: ...n 3 58 27 57 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0025 1 Technical Details 2 Wiring Diagram 3 Troubleshooting Maintenance Instructions Components Terminology 41 42...

Страница 4: ...orting a fridge freezer heat recovery process with additional electric immersion heater backup Adveco EB0028 Control Panel The EB0028 control panel includes an electric to electric changeover function...

Страница 5: ...reception Basement installations may require a remote antenna not included The control panel should be mounted at an accessible height on a wall adjacent to the water heater The wall should be strong...

Страница 6: ...h component The terminals within the control panel are of sufficient size to accommodate the largest cables that may be required All cables must have correctly sized ferrules on the ends A double ferr...

Страница 7: ...ower to the system Warning 400V 3ph power will now be live within the panel Exercise suitable caution Confirm that the lead heat source is still operational Simulate a fault within the lead heat sourc...

Страница 8: ...upport and heat recovery options E0012 GSM modem for automatic SMS or email notification of faults Included Parts EB0029 9kW electric immersion heater assembly for use with BFC and SGS 30 60 water hea...

Страница 9: ...Copyright 9 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0025 2 Wiring Diagrams...

Страница 10: ...B0028 EB0030 Control Panel Installation and maintenance manual Copyright P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S 10 EB0025 2 Wiring...

Страница 11: ...Copyright 11 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0025 2 Wiring Diagrams...

Страница 12: ...B0028 EB0030 Control Panel Installation and maintenance manual Copyright P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S 12 EB0025 2 Wiring...

Страница 13: ...heater displaying a fault Yes Did the restaurant receive an email fault notification No Test SMS device CB3 KA1 K1T Error Relay Yes Is the Standby Immersion on is the LED on Yes Repair SGE water heat...

Страница 14: ...d the temperature control dial on the immersion heater turned all the way clockwise put the SGE in fault and wait 5 minutes then measure current in cables from 1L1 1L2 and 1L3 The correct reading is a...

Страница 15: ...nual Timer Relay K1T E00TIM M F Timer relay used to create 5 minute delay after the error relay closes before the immersion heater switches on and sends a fault text message to reduce nuisance message...

Страница 16: ...tuck replace K1M 2 With the power off test continuity between A2 of K1M and the neutral of the isolator The correct reading is closed circuit If open circuit investigate the wiring 3 With the power on...

Страница 17: ...correct reading is open circuit If closed circuit replace KA1 SMS Module E0012 Enfora MT1200 MT2500 or MT4000 To send a text message to a prearranged number when a system fault occurs which is turned...

Страница 18: ...load side 2 4 6 If 0V on the live side test Main Isolator If 230V on load side replace circuit breaker 2 With the power on and the circuit breaker switched to on measure the voltage between the load...

Страница 19: ...r condenser units The control panel provides a permanent 230V supply to the heat recovery box The heat recovery box includes the controls and pumps necessary to run the heat recovery system Part Name...

Страница 20: ...cular with the pipe then replace the motorised valve If the indicator is in line with the pipe then further checks are necessary to see if the valve orientation is wrong valve moves opposite to the wa...

Страница 21: ...Parts EB0027 Dual circuit 18kW 9kW electric immersion heater assembly for ST IT ITE ITS 300 500 and SSB SSI SST 500 2500 EB0018 A 18kW electric immersion heater assembly for all above vessels EB0016 A...

Страница 22: ...B0028 EB0030 Control Panel Installation and maintenance manual EB0028 2 Wiring Diagrams 22 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S C...

Страница 23: ...EB0028 2 Wiring Diagrams 23 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual Copyright...

Страница 24: ...B0028 EB0030 Control Panel Installation and maintenance manual 24 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S EB0028 2 Wiring Diagrams C...

Страница 25: ...EB0028 2 Wiring Diagrams 25 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual Copyright...

Страница 26: ...B0028 EB0030 Control Panel Installation and maintenance manual 26 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S EB0028 2 Wiring Diagrams C...

Страница 27: ...Stat 18kW Housing Element Stat backup and Destrat Pump No Is the Duty Immersion Heater operating No Test Duty Immersion Heater Yes Does the Standby Immersion operate if you trip CB1 No Test Standby Im...

Страница 28: ...ed all the way up measure voltage between 1L1 E 1L2 E and 1L3 E The correct reading is 230V If 0V is measured at these points proceed to test K1M 3 With the power on all CB s on and the Dual Stat Elem...

Страница 29: ...e control panel The correct reading is 18 for a 9kW standby or 26 for a 6kW standby If the rod element has failed then the resistance will be 0 If two rods have failed it is recommended to consider re...

Страница 30: ...ting all the way down hold the sensor in your hand to warm it and test continuity between terminals of the stat correct value open circuit If closed circuit replace stat 7 With the control stat temper...

Страница 31: ...6T3 If the continuity is not correct does not change or the test button is stuck replace K1M 2 With the power off test continuity between A2 of K1M and the neutral of the isolator The correct reading...

Страница 32: ...t change or the test button is stuck replace K2M 2 With the power off test continuity between A2 of K2M and the neutral of the isolator The correct reading is closed circuit If open circuit investigat...

Страница 33: ...With the power off test continuity between terminal 21 24 of KA1 The correct reading is open circuit Continue to test continuity between 21 24 while pressing in the orange test button The correct read...

Страница 34: ...continuity between A2 of KA2 and the neutral of the isolator The correct reading is closed circuit If open circuit investigate the wiring 3 With the power on and CB3 on measure the voltage between 11...

Страница 35: ...If 0V test KA2 and CB5 If 230V but pump does not run check pump and replace if necessary Once pump is confirmed to operate test Timeclock Timeclock TC1 E00TC1 To run the destrat pump twice a week for...

Страница 36: ...power on and CB3 on confirm there are two green LED s on the SMS device If there are none test Power Supply If there is only one the SMS device has no mobile service 2 With the power on CB3 and CB2 on...

Страница 37: ...uity between the terminals with the cables 19 and 4 in them The correct reading is open circuit If it is closed circuit confirm the cables are in the common and normally open terminals polarity not im...

Страница 38: ...side 1 3 5 and 0V on the load side 2 4 6 If 0V on the live side test Main Isolator If 230V on load side replace circuit breaker 2 With the power on and the circuit breaker switched to on measure the...

Страница 39: ...en replace power supply Heat Recovery System HR001 HR001 To reclaim heat from the fridge and freezer condenser units The control panel provides a permanent 230V supply to the heat recovery box The hea...

Страница 40: ...If indicator is perpendicular with the pipe then replace the motorised valve If the indicator is in line with the pipe then further checks are necessary to see if the valve orientation is wrong valve...

Страница 41: ...and heat recovery options Includes pump controls for use with preheat vessels E0012 GSM modem for automatic SMS or email notification of faults Included Parts EB0029 9kW electric immersion heater asse...

Страница 42: ...B0028 EB0030 Control Panel Installation and maintenance manual 42 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S Copyright EB0030 2 Wiring...

Страница 43: ...Copyright 43 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0030 2 Wiring Diagrams...

Страница 44: ...B0028 EB0030 Control Panel Installation and maintenance manual 44 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T I O N S Copyright EB0030 2 Wiring...

Страница 45: ...Copyright 45 EB0025 EB0028 EB0030 Control Panel Installation and maintenance manual EB0030 2 Wiring Diagrams...

Страница 46: ...B0028 EB0030 Control Panel Installation and maintenance manual Copyright EB0030 2 Wiring Diagrams 46 P R A C T I C A L E F F I C I E N T S U S T A I N A B L E B U I L D I N G S E R V I C E S S O L U T...

Страница 47: ...s Repair BFC water heater fault test Immersion Heater YES Is the BFC water heater displaying a fault Yes Did the restaurant receive an email fault notification No Test SMS device CB3 KA1 K1T Error Rel...

Страница 48: ...tance will be 0 If two rods have failed it is recommended that a replacement heater is considered 2 With the power on CB1 CB2 and CB3 on put the BFC in fault and wait 5 minutes before measuring the vo...

Страница 49: ...l the way up and the OHS stat not tripped Correct value Control stat open circuit OHS closed circuit Replace if incorrect 6 Turn the Stat temperature setting all the way down hold the sensor in your h...

Страница 50: ...te 5 minute delay after the error relay closes before the immersion heater switches on and sends a fault text message to reduce nuisance messages from minor self resetting blocking codes When set to O...

Страница 51: ...t button is stuck replace K1M 2 With the power off test continuity between A2 of K1M and the neutral of the isolator The correct reading is closed circuit If it is open circuit investigate the wiring...

Страница 52: ...tween 31 and Earth The correct reading is 230V If 0V replace KA1 EB0030 3 Troubleshooting SMS Module E0012 Enfora MT1200 MT2500 or MT4000 To send a text message to a prearranged number when a system f...

Страница 53: ...correct reading is 230V If 0V test KA1 and CB5 If 230V but pump does not run check pump and replace if necessary Once pump is confirmed to operate test Timeclock EB0030 3 Troubleshooting Timeclock TC...

Страница 54: ...side 1 3 5 and 0V on the load side 2 4 6 If 0V on the live side test Main Isolator If 230V on load side replace circuit breaker 2 With the power on and the circuit breaker switched to on measure the...

Страница 55: ...rom the fridge and freezer condenser units The control panel provides a permanent 230V supply to the heat recovery box The heat recovery box includes the controls and pumps necessary to run the heat r...

Страница 56: ...If indicator is perpendicular with the pipe then replace the motorised valve If the indicator is in line with the pipe then further checks are necessary to see if the valve orientation is wrong valve...

Страница 57: ...y open and normally closed switch When the circuit breaker trips the auxiliary changes state Contactor A contactor is a three phase high current switch which is activated by an electromagnet When a lo...

Страница 58: ...changers Solar thermal systems Gas fired heating systems Combined heat power cogeneration systems Adveco also offer the following products and services Contact and Warranty Information The EB0025 EB00...

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