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1

Manual

MicroTron

Tower Controller

Installation

Maintenance

Repair

Manual

Advantage Controls

4700 Harold Abitz Dr.

Muskogee, OK  74403

Phone: 918-686-6211

Fax: 888-686-6211

www.advantagecontrols.com

email: [email protected]

04/19

Содержание MicroTron

Страница 1: ...n Tower Controller Installation Maintenance Repair Manual Advantage Controls 4700 Harold Abitz Dr Muskogee OK 74403 Phone 918 686 6211 Fax 888 686 6211 www advantagecontrols com email support advantagecontrols com 04 19 ...

Страница 2: ...ription 8 V System Operation Overview 9 A Description of Set Up Menu Screens 9 1 Calibration 10 2 Bleed Set 11 3 pH Feed Set 12 4 ORP Feed Set 13 5 Chem Feed Set 14 6 Biocide Set 15 7 Clock Set 16 8 System Menu Set 17 9 Diagnostics Menu 19 B Run Menu 20 VI Maintenance 21 VII Troubleshooting 21 VIII Warranty 30 Day Billing Memo Policy 23 Instructions herein apply to all MicroTron tower controllers ...

Страница 3: ...mers F 5 Five feed timers B Single 28 day timer B 2 Dual 28 day timers B 3 Triple 28 day timers B 4 Quadruple 28 day timers P pH control P 0 pH monitor only P 2 pH control with dual set points R ORP control Optional Features This list represents our most popular options A Conduit connections A 6 On Off power switch A 7 Lower enclosure C 1 0 5V non isolated output C 4 Single 4 20mA non isolated out...

Страница 4: ...rs can be supplied depending upon the model number and each timer will include a relay output All timers can be programmed to be one of the following types 1 Pulse Time This timer accepts dry contact pulses from a make up water meter supplied separately It can accumulate 1 99 pulses to activate the timer to run from 0 99 minutes in minutes and seconds 2 Feed with Bleed This timer activates the rel...

Страница 5: ...inside the controller even when the power switch on the front panel is in the OFF position Never open the front panel without first disconnecting power from the outlet Prewired controllers are supplied with an 8 foot 18 AWG power cord with USA style plug A 1 Phillips driver is required to open the front panel 2 Low voltage signal wires probes flow switch water meter etc should never be run in cond...

Страница 6: ...ble 2 1 10 9 POWER INPUT POWER SUPPLY Relay 1 Relay 2 Relay 3 Relay 4 Relay 5 5A R1 5A R3 5A R2 5A R4 5A R5 NEU GND N O N C NEU GND N O N C NEU GND N O N C NEU GND N O N C NEU GND N O N C H N G Rev D Relay Power Board Rev B Ribbon Cable 2 1 10 9 5A POWER INPUT H N G Relay 5 5A 5A Relay 3 5A Relay 2 NET GND N O N C 5A Relay 1 Relay 4 POWER SUPPLY NET GND N O N C NET GND N O N C NET GND N O N C NET ...

Страница 7: ...y NOTES 1 Install an isolation valve on either side of the flow assembly so electrodes can be easily isolated for removal and cleaning 2 A line strainer is recommended upstream from the probes to protect against fouling and damage 3 Mount pH electrodes vertically 4 Units with a flow switch require the needed flow rate to operate the relay outputs 5 Tap points for sample line should not be at the t...

Страница 8: ...n all items in a menu have been displayed the display will return to the originally displayed item ENTER key Used to access a menu and to log a changed value into the program CLEAR key Used to clear numerical values from items being changed in the SET UP mode DECIMAL key Used at certain places to change a function or displayed items For example when temperature is being displayed pressing the DECI...

Страница 9: ...e to step through that menu s options with the down arrow key Relays may be forced on while in the SET UP mode Press the desired relay test key to force it on Press it a second time to turn it off Once the unit returns to the RUN mode relays will activate automatically The relay 4 test key will activate relay 4 on the first press then will activate relay 5 on the second and will turn both 4 and 5 ...

Страница 10: ...cted pH value Press ENTER to log in that reading Calibrating the ORP with the probe in solution on line Select CALIBRATE ORP from the CALIBRATION menu Press CLEAR then key in the corrected ORP value Press ENTER to log in that reading The limits on this factor are from 50 to 200 and any entry which would lead to a factor outside this range will cause it to default back to the previous value NOTES 1...

Страница 11: ... condition Low Alarm Setting Setting for a low conductivity alarm condition Bleed Limit Timer The bleed limit timer is set in hours and minutes If the unit bleeds longer than the limit timer is set for an alarm is given Maximum value is 9 hours and 59 minutes A setting of zero disables the timer 3 PH FEED SET CALIBRATION BLEED TRIP XXXX To change bleed trip point To accept value keyed in using num...

Страница 12: ...t timer is set in hours and minutes If the unit calls for feed longer than the limit timer is set for an alarm is given and the pH feed is stopped Maximum value is 9 hours and 59 minutes A setting of zero disables the timer After entering a new numerical value hit the ENTER key to accept value and advance NOTES If a unit has dual pH trip points there will be a group of settings for PH A followed b...

Страница 13: ...tting Setting for a low ORP alarm condition ORP Limit Timer The ORP limit timer is set in hours and minutes If the unit calls for feed longer than the limit timer is set for an alarm is given and the ORP feed is stopped Maximum value is 9 hours and 59 minutes A setting of zero disables the timer After entering a new numerical value hit the ENTER key to accept value and advance 5 CHEM FEED SET ORP ...

Страница 14: ...ents over feeding 4 PERCENTAGE A continuously repeating timer where the cycle timer can be programmed along with the percentage of ON time for the cycle 6 BIOCIDE SET CHEM FEED SET Shows timer currently selected To change to a different timer To cycle through timer options CHEM A PULSE TIME CHEM A WITH BLEED CHEM A POST BLEED CHEM A PERCENTAGE To Select timer To bypass the feed method selection CH...

Страница 15: ...n the clock reaches a start time for any of the four timers the Prebleed is begun BIO_ A B C LOCKOUT H MM The lockout timer is a timer that starts after the biocide feed time is finished The timer can be set for a time up to 9 hours and 59 minutes to lock out the bleed 7 CLOCK SET BIOCIDE SET Shows BIO A timer 1 activation day To change day of the week To cycle through day options SUN MON TUES WED...

Страница 16: ...wn as 13 00 00 NOTES If unit doesn t have a biocide timer there will not be a SET WEEK selection 8 SYSTEM SET MENU CLOCK SET SET TIME XX XX XX hh mm ss To change clock setting To accept value keyed in using number keys SET DATE XX XX XX To change date To accept value keyed in using number keys SET WEEK X To change week To cycle through week options To set week Returns to CLOCK SET ENTER CLEAR ENTE...

Страница 17: ...s a contact equals Use key to change to pulse gal for flowmeter STRAIGHT PROPORTIONAL OUTPUTS A straight output setting means the optional 4 20 output span will be the same as the full scale The proportional setting allows the span of the 4 20 mA output to be selected by the user based on the setpoint and differential LOW DRUM NO PUMP PUMP LOW DRUMS If unit has low level alarms allows the associat...

Страница 18: ...mer s to run only with a flow condition or to ignore the flow and always run even without flow FEED OK WHEN BIO The chemical feed timer can be prevented from activating during a biocide timer run time NO BLEED ALARM With the optional bleed flow alarm the unit can produce an alarm if it is not sensing flow in the bleed line when bleeding FEED OK IF BLEED Lets the unit feed chemical only when not bl...

Страница 19: ...MP A D Shows the raw analog to digital value for the temperature reading COND A D Shows the raw analog to digital value for the conductivity reading CAL FACTOR Shows internal calibration varible slope of conductivity line Default 1000 ZERO FACTOR Similar to calibration factor zero point of conductivity line Default 0 These 4 screens aid in troubleshooting please have this information available if ...

Страница 20: ...D Current conductivity value PH Current pH value ORP Current ORP value TEMP Current water temperature DAY TIME Current day of the week and time DATE Current date BLEED TIME If bleeding how long it has been bleeding off CHEM A If a chemical feed relay is on how long it has been on GALLONS If a water meter is being use total number of gallons made up WATER METER If a water meter is being used number...

Страница 21: ... There are several ways to do this the preferred method is the one that is easiest for the user a Use a mild acid solution to dissolve deposits b Scrape probe surface perpendicular to the electrodes Using sand paper 200 grit or finer sand the electrode on a flat surface to remove stubborn deposits 5 Reinstall the electrode in the system When reading stabilizes calibrate the unit to a reliable test...

Страница 22: ...umber of unit for free factory technical assistance at 800 743 7431 Reset Zero Conductivity It may be necessary to reset the zero value of the conductivity scale if the calibration is not responsive 1 Remove the probe from the line and make sure it is clean and dry Leave it out or disconnect black and red wire at probe 2 Make note of current blowdown settings trip diff Hi lo Alarms and Limit as th...

Страница 23: ...f other warranties either expressed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains a unique factory exchange program to ensure uninterrupted service with minimum downtime If your in warranty controller malfunctions call 1 800 743 7431 and provide our technician with Model and Serial Number information I...

Страница 24: ...ment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Filter Equipment Glycol Feed Systems Pre Fabricated Systems Get the Advantage 5 4 3 2 1 ENTER HELP 5 4 3 CHANGE RUN SET UP 0 9 8 2 1 7 6 HOME BACK ...

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