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No. 18: Battery Management Configurations
Preliminary Operations: One device for all battery types.
Completely automatic, all devices are suitable to charge most batteries types thank to User Selectable charging
curves. They can charge open lead acid, sealed lead acid, Gel and Ni-Cd. It is possible to change or add other
charging curves connecting the device to a portable PC.
Caution:Switch off the system before Setting the jumper.Only jumper in position 6 is Refreshed also with power ON.
Don’t use Ni-Cd charging configuration in battery less than 7 Ah.
Notice:
1. Do not leave the jumper in position 5; otherwise, in Backup mode, the battery discharges completely close to zero.
This function permit to restart the device if the
2. Contact closed: Auxiliary LOAD enabled
Contact open: Auxiliary LOAD disabled.
This function permit to supply all electronic Load in Short Circuit, Over Load Protection.
In this Way the device it is free to detect all parameters on the battery side.
Battery Type Selection
Jumper
Position
(Size 1)
Jumper
Position
(Size 2)
Jumper Position
(Size 3)
Dip Switch
Position
(Size 4)
Float charge
(Volt/Cell)
Fast charge
(Volt/Cell)
Open
Lead
2.23
2.40
(AGM) Low
2.25
2.40
Gel Battery
2.30
2.40
NiCd
1.4/cell
(12V:10 cells)
(24V:20 cells)
1.5V/cell
(12V:10 cells)
(24V:20 cells)
Li-Ion (4)
3.45
(12V:4 cells)
(24V:8 cells)
3.65
(12V:4 cells)
(24V:8 cells)
Custom Charging
Curve (5)
Config. by DPY351 or
ADELViewsystem.
Functional Setting
Function
Battery Life test
ON
Jumper present or dip switch
ON: Life test enabled (not for
NiCd)
Fast Charge
Enable (3)
Jumper present: Fast Charge
enabled. It is possible remote
Fast Charge enabling by
RTCONN cable
Power Supply
Enabling
Provide Power Supply
Function On Battery Output
“Start from
Battery” (without
Input Mains) (1)
Switch ON the system without
the “Mains In Vac”, only the
battery is connected. For
connection to external Push
button use RTCONN cable
Load Enabling
(2)
Present in CB122410A (Size4)
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Charging Curve
Automatic multi-stage operation and real time diagnostic allows fast recharge and recovery of deep discharged
batteries, adding value and reliability to the system hosting the CB device. The type of charging is Voltages stabilized
and Current stabilized IUoUo. Five charging phases are identified by a flashing code on a Diagnosis LED. To maintain
the Output Load in lower Voltage state, don’t put jumper in position 6, in this case no boost charge but only Float
charge. Fast/Bulk Charge means also that every 288h, the device go in “Cycling Refresh Charging” for 85 minutes at
2.4V/Cell.
Standard and Certifications
Electrical Safety For Mounting:
Device assembling: UL508, IEC/EN 60950 (VDE 0805) and EN 50178 (VDE 0160). Installation according: IEC/EN
60950. Input / Output separation: SELV EN 60950-1 and PELV EN 60204-1. Double or reinforced insulation. Safety of
Electrical Equipment Machines: EN 60204-1.
In According to EMC 2014/30/UE and Low voltage directive 2014/35/UE
EMC Standards
Immunity:
EN 61000-4-2, EN 61000-4-3, EN 61000-6-2, EN 61000-4-4, EN 61000-4-5.
EMC Standards Emission:
EN 61000-6-4, EN 61000-6-3, EN 61000-3-2 (see data sheet for each device)
Conformity to:
EN60950 / UL60950-1 and CSA C22.2 No. 60950-1-07 (Information Technology Equipment) – Safety – Part1: General
Requirement.
IEC/EN 60335-2-29 Battery chargers
Electrical safety EN54-4 Fire Detection and fire alarm systems;
DIN41773 (Charging cycle)
Approved:
Devices:CB1210A,
EN60950 / UL60950-1 and CSA C22.2 No. 60950-1-07 (Information Technology Equipment) – Safety – Part1: General
Requirement.
Rail Mounting:
All modules must have a minimum vertical and horizontal distance of 10 cm to this power supply in order to
guarantee sufficient auto convection. Depending on the ambient temperature and load of the device, the
temperature of the housing can become very high.
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3. Jumper present in Fast Charge means also that every 288h, the device go in “Cycling Refresh Charging”. This mode
continue for 85 minutes at the same voltage condition: 2.4V/Cell; for Lead Acid Batteries.
4. Please note that it is possible to use lithium-charging curve just with a single BMS AND Only by custom request
5. By DPY351 or ADELViewsystem it is possible configure a Customized Charging Curve. After programming it is
possible disconnect the programmer an use the device as standalone device.
Battery Care
The Battery Care philosophy is base on algorithms that implement rapid and automatic charging, battery charge
optimization during time, flat batteries recovery and real time diagnostic during installation and operation. The Real
Time Auto-diagnostic system, monitoring battery faults such as, elements in short circuit, accidental reverse polarity
connection, disconnection of the battery, they can easily be detected and removed by help of Blink Code of Diagnosis
Led; during the installation and after sell. Each device is suited for all battery types, by means of jumpers it is possible
setting predefined curves for Open Lead Acid, Sealed Lead Acid, Gel, Ni-Cd and Ni-Mh (option).They guarantees
battery reliability in time by continuously testing the internal impedance status, avoids any possible risk of damages
and grants also a permanent, reliable and safe connection of the battery to the power supply. The system, through a
battery stimulation circuit with algorithms of evaluation of the detected parameter, is able to recognize sulphated
batteries or batteries with a short-circuited element.
Battery Test: Automatic. Every 60 sec. check battery connection. Every 220 minute in Float charge, make the test of
the battery efficiency. The fault is signalized with relay commutation and diagnosis led blinking.
Check for accidental disconnection of the battery cables:
All In One detects accidental disconnection and immediately switched off the output power.
Battery not connected:
If the battery is not connected no output power.
Test of quality wire connections:
During Float charge the quality (resistance) on the battery connection is checked every 60 sec. This to detect if the
cable connection has been properly made.
Battery in Open Circuit or Sulphated:
Every 220 minute. All In One tests of internal impedance, in Float charging mode.
Reverse Polarity check:
If the battery it is connected with inverted polarity, All In One is automatically protected.
Test of battery voltage connections:
Appropriate voltage check, to prevent connection of wrong battery types, more or less than the nominal voltage.
End of Charge check
When the battery it is completely full, the device automatically switch in Float charging mode.
Check for Battery Cells in short circuit
Thanks to specific algorithms of evaluation, the CBs recognize batteries with cells in internal short circuit.
In Float charge every 220 minute test of element in short circuit.
Diagnosis of battery and device
All CB devices support the user during installation and operation. A Blink code of Diagnosis Led allows to
discriminate among various possible faults.
Error conditions, “LED Battery Fault” ON and “LED Diagnosis” blinking with sequence; see Display Signal section.
Protection Features
On the primary side:
the device is equipped whit an internally fuse. If the internal fuse is activated, it is most
probable that there is a fault in the device. If happen, the device must be checked in the factory.
On the secondary side Battery and load:
The device is electrically protected against short circuits and overload.
Inversion polarity:
the module it is automatically protected against inversion of battery polarity and connection of
load inverted.
Over current and output short circuit:
the unit limits the output current (see the technical data).
Deep discharge:
not possible. The unit disconnects the battery when a minimum voltage level is reached.
Thermal behaviour
Surrounding air temperature 50°C. For ambient temperature of over 50°C, the output current must be reduced by
2.5% per °C. Max 70°C At the temperature of 70°C the output current will be 50% of In. The equipment does not
switch off in case of ambient temperature above 70°C or thermal overload. The devices are protected for Over
temperature conditions “worst case”; in this situations the device Shut-down the output and automatic restart when
temperature inside fall.
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CB
Charge & Testing
In pu t (V olt)
115 – 2 3 0 – 2 7 7 Va c
115 – 2 3 0 – 2 7 7 V a c
115 – 2 3 0 – 2 7 7 V a c
115 – 2 3 0 – 2 7 7 V a c
O u tp u t (V d c – A – W)
12 V dc – 3 5 A – 4 8 0 W
2 4 Vdc – 10 A – 2 4 0 W
2 4 V dc – 2 0 A – 4 8 0 W 12 -2 4 V / 15 - 10 A / 2 8 0 W
Mo de l
C B 12 3 5 A
C B 2 4 10 A C
C B 2 4 2 0 A
C B 12 2 4 10 A
INP UT DAT A
N o m ina l Input Vo lt a ge
115 – 230 – 277Vac
115 – 230 – 277Vac
115 – 230 – 277Vac
115 – 230 – 277Vac
Input Vo lt a ge R a nge
90 – 135Vac
180 – 305Vac
90 – 135Vac
180 – 305Vac
90 – 135Vac
180 – 305Vac
90 – 305Vac
Inrus h C urre nt ( Vn a nd In Lo a d) I
2
t
≤
35 A
≤
5msec
≤
16 A
≤
5msec
≤
35 A
≤
5msec
≤
16 A
≤
5msec
F re que nc y
47 – 63 Hz ±6%
47 – 63 Hz ±6%
47 – 63 Hz ±6%
47 – 63 Hz ±6%
Input C urre nt ( 115 – 2 3 0 V a c )
8.0 – 4.2A
3.3 – 2.2A
8.0 – 4.2A
3.3 – 2.2A
Int e rna l F us e
10A
6.3A
10A
6.3A
E xt e rna l F us e ( re c o m m e nde d)
16A
16A
16A
16A
O UT P U T D AT A
O ut put Vdc / I
N
12Vdc – 35A
24Vdc – 10A
24Vdc – 20A
12Vdc 15A/24Vdc 10A
M inim um lo a d
No
No
No
No
E ff ic ie nc y ( 5 0 % o f In)
≥
91%
≥
88%
≥
91%
≥
91%
S ho rt -c irc uit pro t e c tio n
Yes
Yes
Yes
Yes
O v e r Lo a d pro t e c tio n
Yes
Yes
Yes
Yes
O v e r V o lt a ge O ut put pro t e c tio n
Yes
Yes
Yes
Yes
R e v e rs e ba t te ry pro te c t io n
Yes
Yes
Yes
Yes
D e t e c t io n o f e le m e nt in s ho rt c irc uit
Yes
Yes
Yes
Yes
B A T T E R Y C H A R G E R O UT P UT
B o o s t – B ulk c ha rge ( T yp. a t I
N
) ( 1)
14.4Vdc
28.8Vdc
28.8Vdc
28.8Vdc
M a x.T im e B o o s t – B ulk c ha rge ( T yp. a t I
N
)
15h
15h
15h
15h
M in.T im e B o o s t – B ulk c ha rge (T yp. a t I
N
)
1min.
1min.
1min.
1min.
F lo a t c ha rge (T yp. a t I
N
) ( 1)
13.75Vdc
27.5Vdc
27.5Vdc
27.5Vdc
R e c o v e ry C ha rge
2 – 9Vdc
2 – 18Vdc
2 – 18Vdc
2 – 10Vdc /2 – 20Vdc
S wit c hing o n a ft e r a pplying m a ins v o lta ge
2.5sec.
E nd o f c ha rging c urre nt B ulk - A bs o rpt io n to F lo a t
0.3A
S ta rt up wit h c a pa c it iv e lo a d
≤
30.000µF
R e s idua l R ipple
≤
60 mVpp
C ha rging m a x I
bat t
35A ± 5%
10A ± 5%
20A ± 5%
15A ± 5% /20A ± 5%
C ha rging c urre nt Lim it ing I
N
( I
adj
)
Yes
Yes
Yes
Yes
Q uie s he nt C urre nt
≤
100mA
≤
100mA
≤
100mA
≤
100mA
S IG N AL O UT P UT (RELA Y )
M a in o r B a c k up P o we r
Yes
Yes
Yes
Yes
Lo w B a tt e ry a nd F a ult B a tt e ry
Yes
Yes
Yes
Yes
M a in o r B a c k up - F a ult B a tt e ry
No
No
No
Yes
AU X IL IARY O UT P UT (RJ 4 5 C O NNECT IO N) FO R :
T e m p. C ha rging pro be
Yes
Yes
Yes
Yes
V o lt a ge dro p c o m pe ns a t io n
Yes
Yes
Yes
Yes
R e m o t e m o nit o ring dis pla y
Yes
Yes
Yes
Yes
CL IMAT IC D AT A
A m bie nt T e m pe ra t ure o pe ra t io n
-30 ÷ +70°C
-30 ÷ +70°C
-30 ÷ +70°C
-25 ÷ +70°C
D e ra t ing T ª > ( In)
> 50° 2.5% °C
> 50° 2.5% °C
> 50° 2.5% °C
> 50° 2.5% °C
A ut o m a tic D e ra t ing
No
No
No
No
A m bie nt T e m pe ra t ure St o ra ge
-40 – +85°C
-40 – +85°C
-40 – +85°C
-40 – +85°C
H um idit y a t 2 5 °C
95% to 25°C
95% to 25°C
95% to 25°C
95% to 25°C
G ENERAL DA TA
Is o la tio n V o lt a ge ( IN / O UT )
3000Vac
3000Vac
3000Vac
3000Vac
Is o la tio n V o lt a ge ( IN / P E )
1605Vac
1605Vac
1605Vac
1605Vac
Is o la tio n V o lt a ge ( O UT / P E )
500Vac
500Vac
500Vac
500Vac
P ro te c t io n C la s s ( EN / IE C 6 0 5 2 9 )
IP 20
IP 20
IP 20
IP 20
R e lia bilit y ( M T B F IE C 6 17 0 9 )
> 300 000 h
> 300 000 h
> 300 000 h
> 300 000 h
P o llut io n D e gre e E nv iro nm e nt
2
2
2
2
C o nne c t io n T e rm ina l B lo c k s Sc re w T ype
4mm
2,5mm
4mm
2,5mm
P ro te c t io n c la s s (wit h P E c o nne c t e d)
I
I
I
I
D im e ns io n ( w- h- d)
150x115x135 mm
100x115x135 mm
150x115x135 mm
100x115x135 mm
We ight
1.5 kg appro x
0.85 kg appro x
1.5 kg appro x
0.85 kg appro x
S a fe t y S t a nda rd A ppro v a l
CE
CE
CE
CE
CO N NECT IO N DIA G RAM
(1) - Depend on jumper selection
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