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DESCRIPTION

HeatMaster

©

 TC

 

TECHNICAL

TOTAL CONDENSING: The HeatMaster TC combines the unique ACV Tank-in-Tank concept 
with a dual primary circuit resulting in exceptional performance from a totally condensing 
combination boiler.

Tank-in-Tank technology

ACV’s advanced implementation of thermal storage technology is tried and tested and is remarkably simple, efficient and reli-
able. At the heart of the HeatMaster TC is a stainless steel tank through which the flue tubes pass. This is surrounded by a mild 
steel shell containing the primary water, which extends down to the combustion chamber and even around the flue tubes. The 
burner fires onto the primary water which indirectly heats the stainless steel tank containing the hot water. As  with all Tank-in-
Tanks, this is corrugated over its full height and is suspended in the HeatMaster TC by its hot and cold water connections. The 
area of the heat transfer surface is therefore much greater than that of standard direct fired water heaters. A much larger 
heat transfer surface means that Tank-in-Tank units recover much faster than any other kind of hot water
storage device - and keeps boiler cycling to a minimum. The high storage temperature within the inner tank also results in 
exceptional hot water outputs.

Dual primary circuit technology

The HeatMaster TC primary circuit is split into two sections - a high temperature upper circuit and a low temperature lower 
circuit, divided by a separation plate. The hot water storage tank is located in the upper circuit which always operates at a 
temperature of between 60°C and 90°C. This is ideal for hot water production as it maintains the stored water at constantly 
high temperatures, eliminating bacterial formation such as Legionellae, as well as resulting in high volume hot water produc-
tion. The down-firing flue tubes pass through the upper circuit, through the separation plate and into the lower circuit. The 
primary water here operates at a temperature typically between 30°C and 60°C for heating (dependent on the heating return 
temperature), perfect for condensing when working in heating mode. 

Pre-heating tank technology

During hot water mode, the lower circuit operates at a much reduced temperature, typically 5°C to 20°C depending on the 
cold water inlet temperature. The incoming cold water enters the lower primary circuit via a stainless steel tank which pre-
heats the domestic water prior to it passing into the upper stainless steel tank. As the pre-heating tank is wrapped around 
the lower flue tubes, it is able to absorb the remaining heat from the flue gases, resulting in a fully condensing HeatMaster TC 
during hot water mode either in full or part load conditions.

WORKING PRINCIPLE

cold water inlet

gas

Содержание HeatMaster 35 TC

Страница 1: ...HeatMaster TC TECHNICAL...

Страница 2: ...stitute S kocin Stary Poland 1 HeatMaster 35 TC for DHW only Crieff Hydro UK 1 HeatMaster 35 TC Villa House Starowa G ra Poland 2 HeatMaster 35 TC SLME Solar Collectors for DHW and Heating They chose...

Страница 3: ...tMaster TC range is unique why it is the perfect choice where the demand for hot water is particularly high and yet where en ergy absolutely must be used responsibly Its ground breaking design the onl...

Страница 4: ...erties and commercial applications this means superb mains pressure hot water delivery which is unrivalled in a boiler of this output giving high volumes fast recovery times and quick response to dema...

Страница 5: ...since no oxidation occurs in the heat ex changer Furthermore the fuel consumption of the boiler is improved thanks to the reduced pressure loss in the flue tubes The Tank in Tank is a DHW tank entire...

Страница 6: ...uts Dual primary circuit technology The HeatMaster TC primary circuit is split into two sections a high temperature upper circuit and a low temperature lower circuit divided by a separation plate The...

Страница 7: ...s that the primary water circulates around the heat exchanger flue tubes With the upper circuit maintained at high temperature the HeatMaster TC is always ready to supply hot water on de mand The cold...

Страница 8: ...ING RETURN COLD WATER INLET MODULATING PREMIX GAS BURNER GAS CONNECTION BOILER SHUNT PUMP COMBUSTION CHAMBER CONTROL PANEL DRAIN COCK POLYURETHANE FOAM INSULATION SEPARATION PLATE CONDENSTRAP PRIMARY...

Страница 9: ...UMP SEPARATION PLATE PRIMARY SAFETY VALVE 3 BAR FLUE CONNECTION CONCENTRIC 100 150 MM CONVERTIBLE TO PARALLEL CONNECTION 100 100 MM PRIMARY EXPANSION VESSEL 2X COMBUSTION CHAMBER STAINLESS STEEL HEAT...

Страница 10: ...ION The HeatMaster TC is equipped with an inlet temperature sensor an outlet tem perature sensor and a flue gas temperature sensor All the sensors information is transmitted to the MCBA that will prec...

Страница 11: ...m thermostat contact remains closed for a lon ger period the flow temperature setting will be increased by 10o C until the desired room temperature is achieved In this way an auto adaptive heating cur...

Страница 12: ...5 140 1700 670 110 100 200 960 170 230 HeatMaster 85 TC 2145 690 580 100 150 160 2095 725 125 105 270 1210 200 235 240 CONNECTIONS Heating connection F DHW connection M Gas connection M HeatMaster 35...

Страница 13: ...mperature max Input 50 300 C 0 C 32 32 35 1 35 1 Mass flow rate of combustion products kg h 55 46 5 137 148 134 145 Flue gas pipe Max pressure drop Pa 130 130 150 150 Concentric flue gas channel maxim...

Страница 14: ...1102 1402 1702 2002 1801 94 6 50 422 663 903 1143 1383 1623 1445 94 6 55 358 551 744 937 1130 1323 1158 94 6 60 306 458 611 763 915 1067 914 94 6 2 x HM 85 TC DHW T0 Peak flow liters min Continuous f...

Страница 15: ...PEAK FLOWS Thanks to the high temperature of storage and large heating surface HeatMaster TC offers really high peak flows HM 35 TC Operating conditions 700 C HM 85 TC Operating conditions 700 C Temp...

Страница 16: ...1445 1754 2063 1855 94 6 55 445 701 956 1212 1468 1724 1534 94 6 60 386 598 809 1021 1233 1445 1270 94 6 2 x HM 85 TC DHW T0 Peak flow liters min Continuous flow Preheating time min 10 min 20 min 30 m...

Страница 17: ...PEAK FLOWS Thanks to the high temperature of storage and large heating surface HeatMaster TC offers really high peak flows HM 35 TC Operating conditions 800 C HM 85 TC Operating conditions 800 C Temp...

Страница 18: ...807 1060 1324 1594 1617 94 0 70 305 381 536 726 922 1119 1219 85 0 80 229 263 335 446 572 702 776 63 2 2 x HM 85 TC DHW T0 Peak flow liters min Continuous flow Preheating time min 10 min 20 min 30 min...

Страница 19: ...PEAK FLOWS Thanks to the high temperature of storage and large heating surface HeatMaster TC offers really high peak flows HM 35 TC Operating conditions 900 C HM 85 TC Operating conditions 900 C Temp...

Страница 20: ...solating valve heating system 2 Primary safety valve with pressure gauge 2 Internal primary safety valve calibrated to 3 bar 3 System filling valve 4 Expansion vessel 5 Drain cock 6 Condensation trap...

Страница 21: ...rmostat RAM optional 21 Ionisation and ignition cable 22 Burner power supply 230 V only HeatMaster 85 TC 23 Gas pressure switch HeatMaster 85 TC 1 Power supply 230 V 2 ON OFF switch 3 Boiler shunt pum...

Страница 22: ...ion 2 5 6 8 1 0 2 7 90 pipe bend 6 0 16 4 1 9 5 2 3 4 9 3 45 pipe bend 4 0 10 9 1 3 3 5 2 3 6 3 Vertical pipe 20 0 54 5 Horizontal pipe 15 0 40 9 This table is based on the equipment offered by ACV an...

Страница 23: ...ing pages we give some typical examples of how the HeatMaster TC can be used as one component in delivering a solution to your customers In a changing market with conflicting messages as to where tech...

Страница 24: ...ow as well as high power ATTENTION In the case of the HM 35 TC boiler working to produce DHW only it is necessary to provide an expansion vessel on the heating side min 16 l The HM 85 TC is already eq...

Страница 25: ...er temperature must be higher than the tank temperature This solution is suggested when a solution based on a higher powered boiler is not possible or desirable Electric diagram HeatMaster TC DHW PROD...

Страница 26: ...iod it is possible to use hot water directly from the solar tank only by switching several of the isolating valves HeatMaster TC DHW PRODUCTION WITH SOLAR SYSTEM The diagrammes presented on these page...

Страница 27: ...27 Electric diagram Solar pump DHW circulating pump...

Страница 28: ...trolled by the weather dependent controller with room temperature influence by room thermostat or Room Unit HeatMaster TC DHW 1 MIXED HEATING CIRCUIT WEATER DEPENDEND REGULATION SYSTEM The diagrammes...

Страница 29: ...29 Elelctric diagram with room thermostat or programmable clock Electric diagram with digital controller room unit Electric diagram Heating pump Heating pump...

Страница 30: ...can cause a decrease in the temperature of the heating circuit or turn the pump off depending on the boiler settings The DHW priority can be set to off HeatMaster TC DHW 1 MIXED HEATING CIRCUIT WEATER...

Страница 31: ...31 Electric diagram Mixed HC pump close open...

Страница 32: ...W circulating pump in place of the second mix ing circuit pump The time program of this pump is the same as time program of the DHW pump For extra security of the low temperature circuit it is possibl...

Страница 33: ...33 Electric diagram Direct HC pump Mixed HC pump close open...

Страница 34: ...s possible to change most of the parameters of each heating circuit and view the temperature values from all sensors connected to Control Unit HeatMaster TC DHW and 3 HEATING CIRCUITS controled by CON...

Страница 35: ...35 Electric diagram Direct HC pump Mixed HC pump 1 Mixed HC pump 2 open close open close...

Страница 36: ...ulation of 3 heating circuits at the same time with a maximum of 2 mixing heating circuits If there is a need of more heating circuits it is possible to add another Control Unit for an extra 2 additio...

Страница 37: ...37 Electric diagram Heating pump Heating pump Direct HC pump Mixed HC pump 1 Mixed HC pump 2 open close open close...

Страница 38: ...ion system Control Unit The Prestige is usually the master boiler dedicated to providing heating and the HeatMaster TC backs up heating and provides DHW The diagrammes presented on these pages are an...

Страница 39: ...39 Electric diagram Heating pump Heating pump Direct HC pump Mixed HC pump 1 Mixed HC pump 2 open close open close...

Страница 40: ...ntire length with self descaling function Full heating of the DHW storage tank for anti Legionnaire s disease function Fixed dual coil heat exchanger with high heat exchange surface fully immersed in...

Страница 41: ...and external walls along the entire length with self descaling function Full heating of the DHW storage tank for anti Legionnaire s disease function Heat exchanger with air casing fully immersed in t...

Страница 42: ...as burner 10 MCBA 11 Control panel 11 TECHNICAL CHARACTERISTICS 12 Dimensions and connections 12 Technical data 13 Domestic hot water performances 14 CONNECTIONS 20 Domestic hot water connections 20 H...

Страница 43: ...on installed inside of the building on the wall Supplied with outside temperature sensor Allows heating curve regulation room and hot water temperature Displays all tempera tures Connected to the term...

Страница 44: ...g applications in Domestic Hot Water for both commercial and residential users ACV has become a world leader distributing engineered products in more than 40 countries over 5 continents With the futur...

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