ACS 882.03168.00 Скачать руководство пользователя страница 10

Compressed Air Dryer 

Chapter 2: Functional Description 

10 of 31 

 

2-5  Safety Features 

This section includes information on safety devices and procedures that are inherent to the 10 
cfm compressed air dryer. This manual is not intended to supersede or alter safety standards 
established by the user of this equipment. Instead, the material contained in this section is 
recommended to supplement these procedures in order to provide a safer working 
environment.  

Safety Circuit Standards 

Safety circuits used in industrial systems protect the operator and maintenance personnel 
from dangerous energy. They also provide a means of locking out or isolating the energy for 
servicing equipment. 

Various agencies have contributed to the establishment of safety standards that apply to the 
design and manufacture of automated equipment. The Occupational Safety and Health 
Administration (OSHA) and the Joint Industrial Council (JIC) are just a few of the 
organizations that have joined with the plastics industry to develop safety standards.  

Every effort has been made to incorporate these standards into the design of the dryer; 
however, it is the responsibility of the personnel operating and maintaining the equipment to 
familiarize themselves with the safety procedures and the proper use of any safety devices. 

High Temperature Safety System 

A high temperature safety system will disable the dryer if the process temperature is too hot. 
The high temperature safety is designed so that if it fails, the failure causes a “safe” 
condition, and the dryer will not run. The compressed air continues flowing to cool down the 
system. 

Airflow monitoring Safety System 

If the airflow source to the compressed air dryer is below 35 PSI, the unit will shut down and 
not run. This is an indication that there is not enough pressure and flow for proper operation 
of the unit. 

Line Cord Plug (115/1/60 units only) 

The line cord plug allows the operator or maintenance personnel to unplug the dryer from its 
power source and tag it out. This plug may be tagged with any number of approved electrical 
lockout tags. These tags are available at most electrical supply stores. Always disconnect 
power before servicing or moving this unit. 

DANGER! 

At no time should anyone remove the lockout or reconnect the twist plug, 
other than the person who installed the lockout or who unplugged the twist 
plug. 

2-6  Drying Hopper Air Trap 

Refer to the drying hopper Operation and Installation manual for proper operation of the 
drying hopper. 

Содержание 882.03168.00

Страница 1: ...Compressed Air Dryer Models ACD SCD Part Number 882 03168 00 Bulletin Number DRY1 600 00 Effective 03 2014...

Страница 2: ...___ _________________________ _________________________ _________________________ _________________________ We are committed to a continuing program of product improvement Specifications appearance an...

Страница 3: ...A certified copy of our invoice is available upon request The original Bill of Lading is attached to our original invoice If the shipment was prepaid write us for a receipted transportation bill Advis...

Страница 4: ...wpoint Operation Optional 11 2 8 Microprocessor Controls 12 Identifying the Controller s Buttons and Indicators 13 Understanding the Controller s Parameters 14 2 9 Restoring Factory Default Settings 1...

Страница 5: ...Compressed Air Dryer v CHAPTER 7 APPENDIX 26 7 1 Warranty 26 7 2 Technical Specifications 27 Dryer Operating Parameters 28 Dimensions 29 Spare Parts List 30...

Страница 6: ...ter includes a description of electrical and mechanical controls in addition to information for operating the dryer safely and efficiently The Maintenance chapter is intended to ensure that your dryer...

Страница 7: ...ty of the handling equipment or cause it to become unstable Carefully test the condition of lifting cables chains ropes slings and hooks before using them to lift a load Be sure that all on current ca...

Страница 8: ...ve safety guards Such alteration is not only unsafe but will void the warranty on your equipment When changing control settings to perform a different mode of operation be sure selector switches are c...

Страница 9: ...onsidered in the selection of your drying system including type of materials residence time throughput of the extruder or injection molding machine Should your operating environment change the manufac...

Страница 10: ...ty of the personnel operating and maintaining the equipment to familiarize themselves with the safety procedures and the proper use of any safety devices High Temperature Safety System A high temperat...

Страница 11: ...r of a second plastic that actually separates the water vapor from the air This second coating allows air to pass through it over 20 000 times easier than it allows water to pass As a result moisture...

Страница 12: ...sed PID temperature controller for maintaining process air temperature The controller is a modular self contained unit that you can remove from the mounting housing All parameters except for the proce...

Страница 13: ...to decrease the set point temperature during operation It also decreases the parameter values in set up modes Up Arrow button The Up Arrow button is used to increase the set point temperature during...

Страница 14: ...ariables that had been modified previously The default value is OFF Temperature Input Shift Tns Can be set from 199 9 to 999 9 This setting is used to offset an error between the set point and the act...

Страница 15: ...ng Factory Default Settings If the preset parameters on the controller have been tampered with and it no longer properly controls temperature and displays dew point you can restore the controllers to...

Страница 16: ...ount it to the hopper Note In some cases depending on the drying hopper model an adapter may not be required If an adapter is not required attach the dryer to the hopper with the clamps provided and i...

Страница 17: ...llowing procedure to connect a floor mount dryer to a hopper 1 Using the clamps provided clamp a hose adaptor onto the dryer and the hopper See Figure 4 Note Depending on the drying hopper model the c...

Страница 18: ...ressed air supply must be regulated to 80 PSI 5 5 bars Low air pressure will create poor drying performance If the pressure in the system drops below 35 PSI the alarm light will activate and the proce...

Страница 19: ...he inlet of the compressed air dryer 2 Attach the large particle filter including the close nipple to the membrane drying kit Note The membrane drying kit must have the large particle and the coalesci...

Страница 20: ...Mode Key one time The PV display will read At 3 Press the Up Arrow button to change the value to ON 4 Press the Level button to begin auto tuning and return to the Operation level The unit will automa...

Страница 21: ...Arrow button to change the value to RUN 8 Press the Mode button to begin operation 9 After the proper pre drying time for the initial hopper fill has elapsed fully open the drying hopper slide gate No...

Страница 22: ...ty 5 2 Cleaning and Replacing the Filters The 10 cfm compressed air dryer uses a large particle air filter in the process air system to clean the compressed air before it enters the drying cabinet The...

Страница 23: ...1 Make sure that the main power to the dryer is shut off and locked out 2 Locate the fuse holder that houses the fuse for the dryer see picture below for fuse holder location 3 Using a standard flat h...

Страница 24: ...nufacturer s data sheet for proper drying temperature Make sure plant personnel are aware of the correct process temperature set point High temperature alarm not set properly Reset high temperature al...

Страница 25: ...trol power fuse for continuity Turn disconnect switch and control power switch ON The key protection switch is set to ON Set the key protection switch to OFF Alarm light is on and unit has no air pres...

Страница 26: ...uipment to be returned Reason for requesting the return must be given All returns are to be shipped prepaid The invoice number and date or purchase order number and date must be supplied After inspect...

Страница 27: ...40 F 40 C Heating capabilities up to 400 F Large particle compressed air filter Exhaust air cartridge filter 1 16 DIN PID temperature controller High process temperature alarm light Automatic shutoff...

Страница 28: ...48 120 2 4 0 16 0 01 4 6 2 1 9 2 4 2 10 4 4 7 PE Filled 185 85 3 4 0 5 0 02 4 6 2 1 9 2 4 2 10 4 4 7 PE 194 90 1 2 0 05 0 01 7 3 2 14 6 4 15 8 7 1 PEEK 302 150 4 3 5 1 6 7 3 2 7 9 3 6 PEI 302 150 4 0...

Страница 29: ...Compressed Air Dryer Chapter 7 Appendix 29 of 31 Dimensions 13 4 339 12 25 311 7 3 185 12 305 15 7 398 6 8 172...

Страница 30: ...Parts not included in this list must be replaced by the factory Part No Quantity Description 35452 1 Filter Regulator 725 00002 00 1 Fuse 110 volt 725 00001 00 1 Fuse 220 1 50 725 00001 00 2 Fuse 230...

Страница 31: ...e Service Department Call toll free 8am 5pm CST 800 423 3183 or call 262 641 8600 Emergencies after 5pm CST call 847 439 5655 We have a qualified service department ready to help Service contracts are...

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