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Important Safety Information

©20

10

 

ACP, Inc.

16023293   Rev. 0

7

WARNING

!

Precautions to be observed before and during
servicing to avoid possible exposure to excessive
microwave energy, or electrical shock disconnect
power to oven.

• Do not operate or allow oven to be operated with door

open.

• Make the following safety checks on all ovens to be

serviced before activating the magnetron or other
microwave source, and make repairs as necessary:

• Interlock operation
• Proper door closing
• Seal and sealing surfaces (arcing, wear, and

other damage)

• Damage to or loosening of hinges and latches
• Evidence of dropping or abuse

• Before turning on microwave power for any service

test or inspection within the microwave generating
compartments, check the magnetron, waveguide or
transmission line, and cavity for proper alignment,
integrity, and connections.

• Any failed or misadjusted components in the

interlock, monitor, door seal, and microwave
generation and transmission systems shall be
repaired, replaced or adjusted by procedures
described in this manual before oven is released to
the consumer.

• Check microwave leakage to verify compliance with

the federal performance standard should be
performed on each oven prior to release to the
consumer.

WARNING

!

To avoid risk of electrical shock, injury or death; make
sure these grounding instructions are followed.

Grounding Instructions

WARNING

!

Do not remove grounding prong when installing
grounded appliance in a home or business that does
not have three wire grounding receptacle, under no
condition is grounding prong to be cut off or removed.
It is the personal responsibility of the consumer to
contact a qualified electrician and have properly
grounded three prong wall receptacle installed in
accordance with appropriate electrical codes.

WARNING

!

To avoid the risk of electrical shock or death, do not
alter the plug.

WARNING

!

To avoid the risk of electrical shock or death,  this
equipment must be grounded.

This  equipment 

MUST

 be grounded. In the event of an

electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the
electric current. This oven is equipped with a cord
having a grounding wire with a grounding plug. The plug
must be plugged into an outlet that is properly installed
and grounded.

Consult a qualified electrician or servicer if grounding
instructions are not completely understood, or if doubt
exists as to whether the equipment is properly
grounded.

Do not use an extension cord.  If the product power cord
is too short, have a qualified electrician install a three-
slot receptacle. This oven should be plugged into a
separate 60 hertz circuit with the electrical rating as
shown in the appropriate drawing. Models operate with a
120 supply voltage. When a microwave oven is on a
circuit with other equipment, an increase in cooking
times may be required and fuses can be blown.

NEMA 5-15R/5-15P

120V–15AMP

NEMA 5-20R/5-20P

120V–20AMP

Содержание P1330201M

Страница 1: ... following Service technicians only ACP does not assume any responsibility for property damage or personal injury for improper service procedures done by 16023293 Rev 1 May 2010 RCS10DA P1330201M RCS10MPA P1330202M RCS10A P1330203M RCS10PBDA P1330204M RCS10MPSA P1330205M RFS12MPSA P1330206M RFS12SW2A P1330208M RFS10SW2A P1330232M RCS10DA P2000702M RCS10MPA P2000704M RCS10MPSA P2000705M ...

Страница 2: ...formation ITISTHETECHNICIANSRESPONSIBLITYTOREVIEWALL APPROPRIATESERVICEINFORMATIONBEFOREBEGINNINGREPAIRS WARNING Toavoidriskofseverepersonalinjuryordeath disconnectpowerbeforeworking servicingonappliancetoavoid electrical shock Tolocate anauthorized servicerpleasecontact ComServ Support Center Web Site Telephone Number WWW ACPSOLUTIONS COM E Mail commercialservice acpsolutions com 1 866 426 2621 o...

Страница 3: ...ies 10 TroubleshootingProcedures 11 16 TestingProcedures 20 23 PowerTest 24 Table of Contents DisassemblyProcedures DisconnectingWireTerminals 25 OuterCase 25 DoorAssembly 26 DoorDisassembly 26 ControlPanelRemoval 27 InterlockSwitches 27 H V Capacitor 28 Diode 28 Transformer 29 Fuse Fuse Block Filter Assembly 29 Magnetron 29 BlowerMotororWheel 30 SplatterShield 30 Antenna 30 StirrerMotor 30 Magnet...

Страница 4: ...s an emission reading over 4mw cm2 the servicer is to cease repair and contact the Commercial Support Center immediately for further direction ACP will contact the proper Government Agency upon verification of the test results 1 Always operate the unit from an adequately grounded outlet Do not operate on a two wire extension cord 2 Before servicing the unit if unit is operable perform the microwav...

Страница 5: ... qualified service personnel Special tools are required to service equipment Contact nearest authorized service facility for examination repair or adjustment 10 DO NOT cover or block filter or other openings on equipment 11 DO NOT store this equipment outdoors DO NOT use this product near water for example near a kitchen sink in a wet basement or near a swimming pool and the like 12 DO NOT immerse...

Страница 6: ...at are not intended for cooking 11 When cooking with paper plastic or other combustible materials follow manufacturer s recommendations on product use 12 Do not use paper towels which contain nylon or other synthetic fibers Heated synthetics could melt and cause paper to ignite 13 Do not heat sealed containers or plastic bags in oven Food or liquid could expand quickly and cause container or bag t...

Страница 7: ...WARNING Do not remove grounding prong when installing grounded appliance in a home or business that does not have three wire grounding receptacle under no condition is grounding prong to be cut off or removed It is the personal responsibility of the consumer to contact a qualified electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical...

Страница 8: ...utlet Thisinformationwaswrittenforthosewhodonot understand grounding and polarization of a wall outlet A 120 volt wall outlet must always be wired as shown below Neutral N This slot is the larger of the two and should be neutral dead with respect to ground Hot H This slot is the smaller size and should always be hot live with respect to neutral N and ground G Ground G The round hole connection is ...

Страница 9: ...top surface A A A A Allow at least 1 inches 3 81 centimeters of clearance around top and sides of equipment Proper air flow around equipment cools electrical components With restricted air flow oven may not operate properly and life of electrical parts is reduced Radio Interference Microwave operation may cause interference to radio television or similar equipment Reduce or eliminate interference ...

Страница 10: ...ler s name and address ___________________ Service Keep a copy of sales receipt for future reference or in case warranty service is required To locate an authorized servicer ForACP product call 1 866 426 2621 or visit the Web Site at www acpsolutions com Warranty service must be performed by an authorized servicer We also recommend contacting an authorized servicer if service is required after war...

Страница 11: ...nel to discharge any static charge built up in your body Condition Cause Remedy Microwave oven does not work Inserting multiple plugs into one outlet and using them at the same time blown fuse or breaker Avoid using other electrical appliances when you use the microwave oven Microwave oven plug is not inserted tightly Insert microwave oven plug securely Output power is too low Low AC input voltage...

Страница 12: ... operation 8 Display obviously jumps in time while counting down 9 Display counts down too fast while cooking 10 Each indicator light does not turn on after setting cooking cycle 11 Display time of day does not reappear when cooking is finished Condition Check Result Cause Remedy No input can be programmed Check the connection between keypad and controller Continuity No continuity Failed controlle...

Страница 13: ... continuity of secondary switch with door opened Continuity No Continuity Malfunction of secondary switch Replace the fuse primary secondary monitor switches and controller Disconnect one side of the wire lead connecting transformer to high voltage capacitor and operate the unit Normal Fuse blows again Failed high voltage capacitor Failed high voltage transformer Replace high voltage capacitor Rep...

Страница 14: ...f secondary switch with door closed No Continuity Malfunction of secondary switch Replace the secondary switch Continuity Check connection between CN1 connector and controller Continuity No Continuity Failed controller Replace controller Loose connection Repair connection Abnormal Abnormal Failed fan motor Replace fan motor Failed oven light Replace oven light Fan motor or oven light does not oper...

Страница 15: ...upply voltage under load Customer must contact local power company or qualified electrician Normal Disconnect wire leads from relay RY2 and verify on and off times Abnormal Normal Failed controller Replace controller Abnormal Failed magnetron Replace magnetron Measure the output power NOTE Simple test of power output can be conducted by heating one liter of water for 33 seconds Refer to Power Test...

Страница 16: ...age transformer Abnormal Normal Failed high voltage transformer Replace high voltage transformer Check high voltage capacitor Abnormal Normal Failed high voltage capacitor Replace high voltage capacitor Check high voltage diode Abnormal Normal Failed high voltage diode Replace high voltage diode Operates at full power when programmed for lower power Abnormal Failed controller Replace controller Ch...

Страница 17: ...r Terminal to Case Infinite resistance Magnetron Discharge Capacitor Remove wires from magnetron and connect ohmmeter to terminals Also check between each terminal and ground Between Terminals Less than 1 Ω Each terminal to ground measures Infinite resistance Note This test is not conclusive If oven does not heat and all other components test good replace the magnetron and retest Blower motor Remo...

Страница 18: ...Open door Press and Hold pad 3 for 5 seconds to enter service test mode Press Pad 1 Press Pad 2 Press Pad 3 Press Pad 4 Press Pad 5 Press Pad 6 Press Pad 7 Press Pad 8 Press Pad 9 Press Pad 0 Stop Reset Pad SERVICE appears in the display Indicates number of hours magnetron has been turned on Indicates number of times magnetron tube has been turned on and off Indicates number of door cycles CLEAR P...

Страница 19: ...TY 2X HOLD 0 DEFROST 20 MEDIUM 50 MED HI 70 TIME ENTRY STOP RESET START Trace 1 8 2 8 3 8 4 8 5 8 6 8 7 8 1 9 2 9 3 8 7 9 1 10 2 10 3 10 4 10 5 10 6 10 7 10 Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Electronic Control RCS10A Keyboar...

Страница 20: ...Volts Tab 2 to CN1 Pin 3 Neutral 120 VAC Power from Oven TCO All Conditions Volts CN1 Pin 1 Black wire to Neutral 120 VAC Power to Oven Light Standby Ready Cook Volts Volts Volts CN1 Pin 4 to Pin 1 CN1 Pin 4 to Pin 1 CN1 Pin 4 to Pin 1 120 VAC 0 VAC 0 VAC Power to Blower Motor Standby Ready Cook Volts Volts Volts CN1 Pin 5 to Pin 1 CN1 Pin 5 to Pin 1 CN1 Pin 5 to Pin 1 120 VAC 0 VAC 0 VAC Secondar...

Страница 21: ...er NOTE Water temperature should be approximately 60 F 16 C 2 Using the thermometer stir water for five to ten seconds measure and record the temperature T1 3 Place test container of water in the center of oven cavity and close door 4 Heat the water for a 33 second full power cycle NOTE Use a digital watch or a watch with a second hand for ovens with electromechanical timers 1 At end of the cycle ...

Страница 22: ... Disconnecting Wire Terminals All wire terminals are locking type terminals Proceed as follows to disconnect wire terminals Insulated terminals Grasp insulator pod and pull back DO NOT PULL ON WIRE 1 Grasp Wire Insulator Pod 2 Pull Non insulated terminals Use a small blade screwdriver to depress locking tab and pull on terminal DO NOT PULL ON WIRE 1 Release locking tab Wire 2 Pull Outer Case 1 Dis...

Страница 23: ... door panel Gently pry upward on choke cover to release tabs Work in clockwise direction to remove choke cover CAUTION To avoid property damage care must be taken when prying choke cover from oven door 4 Remove screw securing door handle to latch assembly 5 Slide latch assembly downward and pull away from door frame to release 6 Remove screws securing choke assembly to outer door panel NOTE When d...

Страница 24: ...om latch arm Interlock Switch Removal 1 Disconnect power to oven and remove outer case see Outer Case procedure 2 Remove control panel see Control Panel section 3 Test interlock switches before removing see testing procedures 4 Disconnect and label wire connections 5 Remove mounting screws securing interlock switch to unit chassis 6 Remove switches by carefully releasing locking tabs on switch bra...

Страница 25: ...hesactivateinthefollowingorder Interlockmonitorswitch Secondary interlock switch Primary interlock switch 7 Whenproperswitchsequencehasbeenachieved tighten the switch bracket securely CAUTION Amicrowaveleakagetestmustbepreformedanytime adoorassemblyisremoved replaced disassembled High Voltage Capacitor Highvoltagecapacitorshouldalwaysbedischargedby shorting a terminal to a chassis ground The capac...

Страница 26: ...AUTION Beforereplacingablownmonitorfuse testtheprimary interlock switch secondary interlock switch monitor switch andpowerrelaycontactsforproperoperation If the monitor fuse is blown by a failed switch operation all switches and controller must be Magnetron Magnetron is located on the side of the cavity 1 Disconnectpowertoovenandremoveoutercase see Outer Case section 2 Dischargehighvoltagecapacito...

Страница 27: ... in front of the oven and three slots in the back 1 Place your thumbs in the two indentations in front of the shield 2 Press lightly towards the back and carefully lower shield away from antenna 3 Pull shield out of the back slots and out of the oven Splatter shield Antenna 1 Remove splatter shield from oven cavity 2 Remove two mounting rivets on the top of oven cavity to remove cradle Support cra...

Страница 28: ...Using a suction cup to pry upward on front portion and removetrayfromunit 3 Thoroughlycleananddegreasesumparea 4 Cleanovencavitybottomwherenewoventraywill make contact using mineral spirits or any non flammabledegreasingsolvent NOTE Detergents soap and water are not sufficient to removeoilandgrease 5 Place new tray into unit and clean cavity with mild detergenttoremoveanyremainingdegreasing solvan...

Страница 29: ... 2010 ACP Inc 16023293 Rev 0 A 1 Appendix A ...

Страница 30: ... air flow around oven cools electrical components With restricted air flow oven may not operate properly and life of electrical parts is reduced B Allow at least 2 5 1 cm between air discharge on back of oven and back wall C Allow at least 2 5 1 cm of clearance around sides of oven No metal pans DO NOT power spray 2010 ACP Inc Cedar Rapids Iowa 52404 Part No 12804404 Revised 5 10 For full product ...

Страница 31: ...ws 60 minutes of heating time Allows 10 minutes of heating time 0 Clean Filter Message OP 00 OP 01 OP 02 OP 03 Do not display message Display message for 24 hours every 7 days Display message for 24 hours every 30 days Display message for 24 hours every 90 days 30 QUICK SET Pad Allows you to reheat for 30 seconds at 100 full power by simply pressing the 30 QUICK SET pad By repeatedly pressing this...

Страница 32: ...ss QTY 2X pad 3 Press desired preprogrammed pad or pad sequence 4 Oven begins cooking Displayed cooking time is the total of original cooking time and added 2X time CLEAN FILTER CLEAN FILTER CLEAN FILTER CLEAN FILTER CLEAN FILTER This oven displays CLEAN FILTER at user defined intervals When the message displays ACP recommends cleaning the air filter thoroughly Cleaning the air filter will not shu...

Страница 33: ...ep bursts until door is opened 2 Speaker Volume OP 20 OP 21 OP 22 OP 23 Eliminates beep Sets volume to low Sets volume to medium Sets volume to high 3 Key Beep OP 30 OP 31 Prevents beep when pad is pressed Allows beep when pad is pressed 4 Keyboard Enable Window OP 40 OP 41 OP 42 OP 43 15 seconds after oven door is opened keyboard disabled 30 seconds after oven door is opened keyboard disabled 1 m...

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