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33

Commissioning and operation

7 

Commissioning and operation

This chapter holds information on correct commissioning and current operation of the 
product.

7.1  Safety during commissioning and 

operation

During commissioning and during operation, the following hazards may occur:

BEWARE

The following safety indications must be read thoroughly prior to commissioning and 
operation. In the case of non-observance,medium or light injuries may occur.
Make sure the personnel is sufficiently qualified (   chapter 2.2).

Contact with wastewater containing light liquids.

Injury of skin and eyes, danger of infection!

 

■

Wear personal protective equipment,    chapter 2.3.

 

■

In the case of skin contact: immediately wash affected skin areas thoroughly with 
soap and disinfect.

 

■

In the case of eye contact: rinse eyes. If eyes continue watering, consult a doctor.

Содержание Coalisator-R

Страница 1: ...ual and further product related documents thoroughly Hand on to end user and keep up to product disposal Coalisator Curator R RD Operating manual 2013 04 16 edition Coalisator Curator R for free stand...

Страница 2: ...th a product which is state of the art technology and which was checked for its proper condition in line with our quality controls prior to its delivery The texts do not contain abbreviations exceptio...

Страница 3: ...Depiction of warning notices 12 2 5 Non approved parts 13 2 6 Material substance hazards 13 2 7 Responsibility of owner 13 2 8 Warning signs for the separator plant 13 3 Transport and storage 15 3 1 S...

Страница 4: ...nnect vent line 31 6 2 6 Installation electric installation Securat alarm device optional 32 7 Commissioning and operation 33 7 1 Safety during commissioning and operation 33 7 2 Initial commissioning...

Страница 5: ...5 Contents 10 Decommissioning and disposal 45 10 1 Safety during decommissioning and disposal 45 10 2 Decommissioning of the separator plant 46 10 3 Stop separator plant 46 10 4 Disposal 46...

Страница 6: ...6...

Страница 7: ...ct our ACO Service ACO Service Im Gewerbepark 11c 36457 Stadtlengsfeld Tel 49 0 3 69 65 81 9 0 Fax 49 0 3 69 65 81 9 3 61 service aco com 1 2 Product identification The plant can be identified and mar...

Страница 8: ...nations with the user are required Who is responsible for current operation Who initiates maintenance or repair works of the separator plant Who reacts in the case of malfunction 1 5 Symbols used in t...

Страница 9: ...ol Light liquid separator has an incline to sewers Stable emulsions may not be fed into separator plant for light liquids Different use and application options as well as alterations are prohibited Th...

Страница 10: ...tling Specialists Safe handling of tools Laying and connection of pipelines and connec tions Laying of elecric lines Assembly of distribution boards fault current circuit breakers automatic cutouts el...

Страница 11: ...ring transport Wear safety helmet Safety helmets safeguard against head injuries e g in the case of objects falling down or impacts particularly with low ceiling heights and above head assembly Wear s...

Страница 12: ...avoided WARNING Refers to a dangerous situation possibly leading to death or severe injuries if it is not avoided BEWARE Refers to a dangerous situation possibly leading to medium or light injuries if...

Страница 13: ...use and in proper condition chapter 2 1 Function of protective equipment must not be affected Service intervals must be kept and faults must be remedied promptly Remedy faults oneself only if relevant...

Страница 14: ...14...

Страница 15: ...have required qualification chapter 2 2 Transport with forklift or truck Severe bruises impacts and momentous accidents in the case of improper transport Wear personal protective equipment chapter 2 3...

Страница 16: ...erride separator plant directly or lift risk of damage For transporting the separator plant with a crane hook use a 3 suspension with safety hooks 3 3 Storage CAUTION An improper storage or missing pr...

Страница 17: ...rator plant Inform supplier of possible damages at separator plant in order to ensure that complaints can be handled speedily Table 6 Supply units and single components Unit Single component Illustrat...

Страница 18: ...ng to DIN EN 858 and DIN 1999 100 Separator plant for free standing installation in frostproof rooms Plant components of stainless steel material grade 1 4301 or 1 4571 Low weight single components 85...

Страница 19: ...with RD type 5 Securat alarm device option 6 Connection 1 2 for sampling 7 Outlet 8 Separator outflow 9 Integrated sludge trap 10 Oil suction connection fire hose quick coupling Storz 75 B R 2 1 2 DIN...

Страница 20: ...nctional principle This subchapter describes function of separator plant Function of Curator R RD Coalisator R RD separator plant The separator plant works purely physically as per the gravity princip...

Страница 21: ...holds information on Name and registrated address of manufacturer Type year built CE sign as proof for ACO Passavant GmbH Ulsterstra e 3 36269 Philippsthal Tel 0 66 20 77 0 Fax 0 66 20 77 52 Coalisato...

Страница 22: ...e separator plants Short description of the Securat alarm device The Securat alarm device warns in good time When reaching 80 of the max permissible light liquid layer thickness When reaching the max...

Страница 23: ...ibed Function of the Securat alarm device The safety appliance Securat alarm device can control two conditions automatically 1 The max permissible light liquid layer in petrol or coalescence separator...

Страница 24: ...24...

Страница 25: ...isator R Curator R can be taken from this illus tration Inlet DN Outlet DN X View X H 1 H 3 H 2 D1 L 1 Z min 750 L 3 L 2 D Fig 4 Dimensions Table 9 Dimensions Nominal size Dimensions L1 L2 L3 H1 H2 H3...

Страница 26: ...n Inlet DN Outlet DN X View X H 1 H 3 H 2 D1 L 1 Z min 750 L 3 H 4 L 2 D Fig 5 Dimensions Table 10 Dimensions Nominal size Dimensions L1 L2 L3 H1 H2 H3 H4 D D1 Z Number of segments mm mm mm mm mm mm m...

Страница 27: ...uring installation During installation works and initial commissioning the following hazards may occur WARNING Please read the following safety indications thoroughly prior to installation In the case...

Страница 28: ...Safeguard container against buoyancy chapter 6 2 3 3 Horizontal alignment chapter 6 2 3 4 Disposal connection w RD w R optional chapter 6 2 3 5 Connect vent line chapter 6 2 5 6 Oil suction connection...

Страница 29: ...nsions chapter 5 Separator assembly 6 2 2 Assembly of single components in upper part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 Upper part 2 Separator outflow bend 3 Lower edge of separator outflow ben...

Страница 30: ...ting of sealing Brace elements by means of tension ring 6 2 3 Assemble housing The room sizes for light liquid separators must be such that a work space of at least 750 mm is available besides and abo...

Страница 31: ...rt laying of pipelines CAUTION In order to avoid damages to property and malfunctions adhere to and observe the following Lay pipes with gradient Connect drainage lines stress free to the separator pl...

Страница 32: ...ly rising The line may be taken to the main ventilation as well as to the secondary ventilation 6 2 6 Installation electric installation Securat alarm device optional Installation electric installatio...

Страница 33: ...ns must be read thoroughly prior to commissioning and operation In the case of non observance medium or light injuries may occur Make sure the personnel is sufficiently qualified chapter 2 2 Contact w...

Страница 34: ...r or user 7 2 2 Realization In the following comissioning is described Fill plant with water via inlet side until water flows out of outlet line sampling pipe into sewers or until water level does no...

Страница 35: ...rability and you also profit from revisions and alterations which are carried out in the course of our product development In order to enquire for a maintenance contract fill in the following form and...

Страница 36: ...e kept in which the following data and information must be entered Data of regular internal control Disposal of substances taken out and their removal Proof of possibly used cleaning agents and deterg...

Страница 37: ...may be carried out by the user All further works require comprehensive expert knowledge as well as a big deal of experience in handling separator plants This lies in the ACO service s responsibility...

Страница 38: ...commendation Use a plate fixed to rod end A control kit to check light liquid separator plants is available from us Open maintenance opening Place rod vertically in separator besides coalescence inser...

Страница 39: ...nt B minus measurement A Disposal when 80 of max storage quantity are reached Table 13 Measurements determination light liquid storage capacity NS Measurement B from colour change to marking lower edg...

Страница 40: ...ening or at relevant disposal connection in the case of RD design Clean float chapter 8 2 Recommission separator plant chapter 7 4 Disposal of light liquid when reaching 80 of the storage capacity Rec...

Страница 41: ...cence insert is used alternately Breakdowns can thus be avoided as cleaning of soiled insert may be carried out later The uncleaned insert should be stored temporarily in a container filled with water...

Страница 42: ...42...

Страница 43: ...nual may be carried out by the user All further works require comprehensive expert knowledge as well as a big deal of experience in handling separator plants This lies in the ACO service s responsibil...

Страница 44: ...93 Separator plant Improper over fill in the separator plant Float defective Check functional capability clean float 8 2 Coalescence insert soiled Clean coalescence filter 8 2 Max oil storage capacity...

Страница 45: ...ccur Make sure the personnel is sufficiently qualified chapter 2 2 In addition observe safety notes for transport and storage chapter 3 1 Electric hazards Have works at electric equipment of Securat a...

Страница 46: ...ant it must be guaranteed that wastewater may no longer enter Sequence of stopping 1 Pull Euro plug of alarm device if available out of power socket and make sure it cannot be reinserted 2 Dismantle a...

Страница 47: ...47...

Страница 48: ...of responsible person from to Name of responsible person from to Name of responsible person Important information on the operating log Following its completion the operating log still has to be kept...

Страница 49: ...partner Telephone Telefax Responsible water authority Authority Street Code town Contact partner Telephone Telefax Responsible fire brigade Responsible police division Responsible water treatment pla...

Страница 50: ...N Sludge trap volume Max admissible thickness of sludge layer HSF Separator volume Oil storage capacity max VOIL Max layer thickness of oil storage capacity HOIL NS NS Further equipment alarm device e...

Страница 51: ...manded for carried out also refer to installation manual Date Installation contractor Signature Please observe installation manual Measures for commissioning 1 Fill all basins of separator plant with...

Страница 52: ...of and behind the coalescence insert if any at water throughflow in order to detect possible blockage of the insert Checking automatic seal for possible pollution or damage as well as for easy moveme...

Страница 53: ...substances removed Sludge layer height hST mm Alarm device Function Float Function Sludge trap Separator max mm HSF Over fill in front of coal element h1 mm max mm HOIL x 0 8 max mm hmax max DN 1 can...

Страница 54: ...nufac turer decla ration2 yes no Signature Product name Manufacturer Stock l Safety data sheet1 yes no 1 EC Safety Data Sheet 2 Declaration of manufacturer in accordance with appendix 49 Section 2 1 1...

Страница 55: ...ia Manufacturer HP appliance 1 High pressure appliances Throughflow l min Set pressure bar Set temperature C Used cleaning agents HP appliance 2 HP appliance 3 HP appliance 4 HP appliance 5 Caution Re...

Страница 56: ...og Water consumption data Recommendation Detect water consumption data weekly Date Signature Meter reading m Consumption m Number of working days Average consump tion m day Caution Record is to be kep...

Страница 57: ...local directive Temperature C pH value Total hydrocarbons Date Signature Temperature C pH value Hydrocarbons mg l Particularities chemical analyses faults etc DIN 38404 T 4 DIN 38404 T 5 DIN EN ISO 93...

Страница 58: ...58...

Страница 59: ...59...

Страница 60: ...s ACO Passavant GmbH Im Gewerbepark 11c D 36457 Stadtlengsfeld Tel 49 36965 819 0 Fax 49 36965 819 361 www aco haustechnik de LTC 368B 04 2013 Subject no 0150 11 55_V3 1 Translation of original German...

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