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ACE BOILER INC.

Page 2

Table of Contents

Page

3   Operating and Installation Instruction
4   The Packaged Storage Water Heater Name Plate and Model Number
5   The Parts of the Packaged Storage Water Heater

How it works

7 Receiving your Packaged Storage Water Heater

General Installation Instruction

10 Before Start-up

Installation and hook-up

Start-up

Instruction

Shut

down

instruction

Safety

features

Operation of storage water heater

13 Trouble-shooting Guide
14 Maintenance Instruction

Removing the tube bundle

Packaged Storage Water Heater component weights

Gasket

installation

Tube bundle and bonnet installation

Preventive maintenance

Replacement parts

Material Safety Data Sheet

Contact

Warranty

Manufacturers Cut-Sheets (

Disclaimer: Some parts may vary from actual model

)

Содержание Packaged Storage Water Heater Steam-to-Water...

Страница 1: ...Operating and Maintenance Manual Designed and Manufactured in Accordance with ASME Code Section VIII Photo shown may vary from actual model Packaged Storage Water Heater Steam to Water System U...

Страница 2: ......

Страница 3: ...ction 10 Before Start up Installation and hook up Start up Instruction Shut down instruction Safety features Operation of storage water heater 13 Trouble shooting Guide 14 Maintenance Instruction Remo...

Страница 4: ...to control the heated water within the tank at the desired temperature This close control is accomplished by placing the temperature control element directly in the constant flow path of the circulat...

Страница 5: ...tmospheric temperature H Serial number I Year built J Model number K Capacity L Square feet M Job number The Packaged Storage Water Heater Model Number P H G 72 10 G 2 1066 S A P Packaged H Type H Hor...

Страница 6: ...anks Lifting Lug Water to Water Pneumatic Horizontal Water to Water Pneumatic Vertical Drain Storage Section Control Valve Press Temp Gauge Circulator Pump Boiler Water Supply Inlet Hot Water Outlet C...

Страница 7: ...for domestic hot water the temperature control bulb will sense the drop in water temperature The temperature bulb sends a signal to the control valve to open and allow steam or hot boiler water into t...

Страница 8: ...h all federal state and local codes as well as meet good industry practices as shown in publications issued by ASME AGA UL ASHRAE ABMA etc Placement The storage heater was either fabricated as a verti...

Страница 9: ...each stud bolt and nut generously with penetrating oil before re torque Gasket thickness before compression All partition gaskets are in width before compression All gaskets expand twice their width a...

Страница 10: ...wired according to the wiring diagram Verify the electrical supply using a voltmeter The voltage tie in leads are indicated on the wiring diagram This unit contains sensitive control components and sh...

Страница 11: ...hook up condensate return to boiler condensate return tank Pipe size to correspond to opening size provided This pipe must run horizontal or pitch gradually to condensate tank with condensate level t...

Страница 12: ...he circulator pump is running Please refer to the pump instruction manual for details 9 Manually open the main steam shut off valve upstream of the control valve and SLOWLY allow steam to pass through...

Страница 13: ...steam control valve may require adjustment to set to desired tank temperature If the tank does not get hot enough the steam valve should be adjusted screwed in to a higher number If the tank temperatu...

Страница 14: ...the setting of the pilot controller and adjust the hand wheel as necessary 2 Confirm steam supply pressure to the control valve meets that specified in the list of materials Check for a clogged strain...

Страница 15: ...h or vacuum cleaner 8 Inspect anodes on glass lined tanks Replace anodes if 5 8 or less in diameter Failure to maintain anodes will void warranty Keep all records of anode inspection and replacement f...

Страница 16: ...thin metal The bundle therefore should rest on parts designed to carry it i e on the tube sheets baffles or support plates For withdrawing tube bundles from the tank the use of steel eye bolts which a...

Страница 17: ...and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after re...

Страница 18: ...boiler com mail ajaxboiler com February 2007 ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com Ace Heating Solutions LLC Novembe...

Страница 19: ...anta Ana California 92704 United States Tel 714 437 9050 Fax 714 437 9060 http www ajaxboiler com mail ajaxboiler com ACE Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230...

Страница 20: ...arious scales and foreign material by chemical cleaning is now being quite extensively practiced Certain qualified organizations will check the nature of deposits to be removed furnish proper acid sol...

Страница 21: ...risis and optimum control Trim available in 316SS 17 4 pH Alloy 6 PEEK and PTFE Port Guided Plug Assembly provides stability and desired equal percentage flow characteristic Lower Plug offers easy acc...

Страница 22: ...Threaded NPT or 316 Stainless Steel 300LB Threaded NPT Trim Linear 316 Stainless Steel Packing Guided Low Friction TFE V Ring Spring Loaded 32 to 450 F Adjustable Graphite Packing 32 to 500 F Tempera...

Страница 23: ...70 1 97 1 22 0 96 0 70 0 43 0 17 0 626 4SR 3 40 3 41 2 38 1 64 1 20 0 75 0 51 0 39 0 26 0 13 LINEAR 1 676 FULL 17 2 15 5 13 8 12 0 10 3 8 60 6 88 5 16 3 44 1 72 1 1 2 EQ 1 676 FULL 24 0 22 5 19 7 15...

Страница 24: ...Actuator Air Signal to Actuator IN IN IN Actuator Range 3 15 PSI 1 17 PSI 0 30 PSI 0 40 PSI 3 15 PSI 1 17 PSI 0 30 PSI 0 40 PSI 0 626 1 2 9 16 DL49 Low N A 67 226 560 720 720 thru Full N A 226 386 N A...

Страница 25: ...e Models BFI_ Full Range Signal 4 20 mA BLI_ Low Range Signal 4 12 mA BHI_ High Range Signal 12 20 mA Options 2SPDT Limit Switches 4 20 mA Feedback Ingress Corrosion Protection NEMA 4X IP66 Approvals...

Страница 26: ...itches 4 20 mA Feedback Intelligent with Foundation Fieldbus Models 540_ Full Range Signal 4 20 mA Calibration 3 Button Keypad Foundation Fieldbus Options 2SPDT Limit Switches 4 20 mA Feedback All Mod...

Страница 27: ...roximity MARK 1 Position Indication Switches Feedback Settings Valve Type Position Switch 1 3 5 Switch 2 4 6 2820 Valve Closed Closed Open Valve Open Open Closed 2830 32 Upper Port Closed Closed Open...

Страница 28: ...g and tagging together B is optional Warren Controls does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any W...

Страница 29: ...embly provides stem guiding and protects packing box from entrained solids for longer packing life Thick Balancing Chamber in bronze 300 SS or 17 4pH EPDM O Ring or Fluoraz O Ring for higher temperatu...

Страница 30: ...inless Steel or Alloy 6 Packing Guided Low Friction TFE V Ring Spring Loaded O Ring EPDM BRZ Fluoraz 797 300 SSTrim 17 4 pH or Alloy 6 Trim Temperature 32 to 300 F BRZ 32 to 350 F 125 FLG w 300 SSTrim...

Страница 31: ...7 23 1 14 0 6 40 6 EQ 360 333 298 255 203 144 83 6 34 1 14 6 7 10 Valve Trim Travel Size IN Style 100 2 1 2 LINEAR 69 3 LINEAR 86 4 LINEAR 156 5 LINEAR 270 6 LINEAR 347 8 LINEAR 450 Valve Trim Travel...

Страница 32: ...control signals coming directly from I P transducers with matching ranges The 0 30 and 0 40 columns apply to valves with a positioner or an I P transducer of suitable range 4 N A indicates that the a...

Страница 33: ...N A High 10 30 40 N A N A N A 131 N A DL84 Low N A N A 12 N A 54 88 310 N A Full N A N A 12 N A N A N A 208 N A High 63 97 114 N A N A N A 208 N A DL84XR Xtra High 114 148 165 N A N A N A 208 N A DL1...

Страница 34: ...ct 21 5 8 22 1 2 23 1 2 24 1 8 24 3 4 N A N A DL84 or 84XR Reverse 21 21 7 8 22 7 8 23 1 2 24 1 8 N A N A DL115 or 115XR Direct 34 34 7 8 35 7 8 36 1 2 37 1 8 38 3 8 39 1 8 DL115 or 115XR Reverse CF C...

Страница 35: ...A N A See Note DL84XR DL115XR Reverse N A N A N A See Note Note The spring range of XR eXtended Range actuators varies with travel These actuators require positioners or I P s for modulating control A...

Страница 36: ...s 2SPDT Limit Switches 4 20 mA Feedback Intelligent with Foundation Fieldbus Models 540_ Full Range Signal 4 20 mA Calibration 3 Button Keypad Foundation Fieldbus Options 2SPDT Limit Switches 4 20 mA...

Страница 37: ...m depending on actuator and travel Proximity MARK 1 Position Indication Switches Feedback Settings Valve Type Position Switch 1 3 5 Switch 2 4 6 2920 22 23 Valve Closed Closed Open Valve Open Open Clo...

Страница 38: ...s copper SS tubing T is optional SS tagging G Two lines 24 characters line is optional SS tubing and tagging together B is optional Warren Controls does not assume responsibility for the selection use...

Страница 39: ...ody Cast Steel ASTM A216 WCB Stem 303 St Stl ASTM A582 Disc 3 4 5 420 St Stl ASTM A743 CA 40 Disc 6 12 304 St Stl ASTM A167 A240 Seat 3 4 5 420 St Stl ASTM A743 CA 40 Seat 6 12 316 St Stl ASTM A743 79...

Страница 40: ...6 7 D8 1 D 869 2 5 D 5 2 D 75 0 D 1 D 52 BD929 D 2C D 8 D D 87 5 D 58 D 58 2 BD D 1 D D 9 D 9 D 7 2 287D 2 D 866 7 D D 98 2 5 D 82 D D 1 9 7D 58 D 8D 1 D 0 5 8 D 8 5 D 7 D D 55 1 D 877 287D 8D 1 D58 D...

Страница 41: ...D 869 D 3 270D 9 270 7 25D 1 D 5 D 89 7 D 7 D 4 D 87 85D D 2 D 9 5 7 5BD 184 D 8 7D 87D 1 D B 9 D 7 D 89 7D 8 5 D 89 5 D 7 25D 1 D 0 5 8 D2 D87D 1 D527 D D27 2 2 5D27 287 8 D8 1 D9258 D 3 270D 9 270D8...

Страница 42: ...0 5 F 0 3 C Mounting 1 2 NPT Air or Water Connections 1 8 NPT Drain Connection water only 1 4 NPT Shipping Weight 4 lbs 1 8 kg Sensitivity adjustable 3 1 to 27 9 kPa C 1 4 to 2 1 4 psi F Maximum Press...

Страница 43: ...limeters Inches TC744 1 Page 3 The parts in Figure 7 are identified by letter in order of disas sembly For item number reference see Parts Drawing A item 3 adjusting knob with set screw B item 10 cove...

Страница 44: ...Set Screw holds Accritem in well 1 2 NPT Brass Union Assembly No 744 106 Provides pressure tight connection for installing Accritem in pipe or tank where space does not permit rotation of Accritem bo...

Страница 45: ...ed such defects are not due to abuse or chemical decomposition by chemical or galvanic action This express warranty is in lieu of and excludes all other warranties guarantees or representations expres...

Страница 46: ...0 14 370 000 Series 174A Set 3 4 x 1 1 x 1 1 4 1 1 4 x 1 1 2 1 1 2 x 2 2 x 2 1 2 Pressure 20 x 25mm 25 x 32mm 32 x 40mm 40 x 50mm 50 x 65mm psi bars Model M3 Model M1 Model M1 Model M Model M 30 2 07...

Страница 47: ...5 0 0 1 2 4 3 5 6 S t a r S 2 1 S t a r S 1 6 Wilo Star S 60 Hz 2 Circulating Pumps Product review Wilo Star Star S Function Equipment Technical data Wilo Star Cast iron body Wilo Star Star S Heizung...

Страница 48: ...Regelger te Pumpenmanagement Wilo Star S Cast iron body S 16 F S 16 FX S 21 F S 21 FX Approved fluids other fluids on request Heating water Water glycol mixtures max 1 1 mixtures with more than 20 gly...

Страница 49: ...roved fluids other fluids on request Heating water Water glycol mixtures max 1 1 mixtures with more than 20 glycol require reassessment of the hydraulic criteria Domestic hot water Performance Max del...

Страница 50: ...lation Solarthermie Service Zubeh r Systeme Schalt und Regelger te Pumpenmanagement Wilo Star S Bronze body S 16 BFX S 21 BFX Approved fluids other fluids on request Heating water Water glycol mixture...

Страница 51: ...0 7 Q 0 8 0 9 1 0 1 1 1 2 m 3 h 0 0 1 0 2 0 3 0 4 0 02 0 0 04 0 06 0 08 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 Wilo Star 3 BS 60 Hz H ft 1 0 0 2 P 1 W P 1 hp H m 10 0 30 70 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 U...

Страница 52: ...ft P 1 W P 1 hp H m 20 0 60 2 4 6 8 10 12 14 16 18 US gpm 0 m 3 h Q 0 4 0 8 1 2 1 6 2 0 2 4 2 8 3 2 3 6 4 0 4 4 0 24 22 20 5 2 4 8 5 6 2 4 6 8 10 12 14 16 18 US gpm 0 24 22 20 0 04 0 0 08 0 12 0 16 0...

Страница 53: ...ar Star S Heizung Klima K lte Trinkwasserzirkulation Solarthermie Service Zubeh r Systeme Schalt und Regelger te Pumpenmanagement Wiring diagramm Single phase motor 2 pole 1 115 V 60 Hz with integrate...

Страница 54: ...U 6 5 1 e 8 11 e 16 1 5 e 16 3 3 3 e 16 3 11 e 16 5 1 e 16 1 1 e 4 NPSM 6 5 3 Star 16 F 6 3 e 8 5 1 e 4 7 e 8 1 5 e 16 3 3 e 16 3 1 e 4 3 11 e 16 5 3 e 16 5 3 e 16 6 5 1 Star 16 FX 6 3 e 8 5 15 e 16 7...

Страница 55: ...128 3 0 3 Star 16 F 162 134 22 34 81 82 93 5 132 3 0 1 Star 16 FX 162 150 22 50 81 81 93 5 128 3 0 2 Star 16 BFX 162 150 22 50 81 81 93 5 128 3 3 2 Star 17 FX 216 176 33 55 108 82 96 0 130 4 9 2 Star...

Страница 56: ...ce Subject to standard terms and conditions of sale Copyright Instrument Division Dresser Industries Inc 5 95 CG 10 21 20M HG rev 10 97 Chicago Illinois 400 W Lake Street Suite 318 Roselle IL 60172 33...

Страница 57: ...ange painted black Ring Black painted steel friction fit Chrome plated steel friction fit Window Glass Glass Dial Black figures on white background Black figures on white background Pointer Black alum...

Страница 58: ...OUT PRIOR NOTICE AND WITHOUT INCURRING ANY OBLI GATION TO MAKE SUCH CHANGES AND MODIFICATIONS ON 7ATTS PRODUCTS PREVIOUSLY OR SUBSEQUENTLY SOLD 3ERIES AND 8 3ERIES 8 3ERIES 8 3ERIES OB AME ONTRACTOR O...

Страница 59: ...and for reference only Certified drawings are available on request Vertical 3 8 1 2 3 4 1 1 1 4 1 1 2 1 4 3 8 1 2 3 4 1 1 1 4 1 1 2 1 3 4 2 1 8 2 3 8 2 15 16 3 1 16 1 1 8 1 3 8 1 5 8 1 7 8 2 5 16 2 1...

Страница 60: ...thematically gives the relationship bet ween the rate of flow and the pressure drop The flow formula used was recommended by the Fluid Controls Institute INCHES HG VACUUM NOTE Capacities will vary sli...

Страница 61: ...Engaged Length When piping in the vacuum breaker attention should be given to the engaged length E 1 The vacuum breaker should never be installed such that the screen is in the flow path In instances...

Страница 62: ...TALLING DIRECT IMMERSION MODELS L6006B Install fitting in boiler tapping as follows 1 Be sure sealing washer is in place as shown in Fig 3 Make sure that spud of capsule compression fitting is screwed...

Страница 63: ...To adjust models with adjustable differential rotate the wheel on the back of the snap switch until the desired reading is aligned with the V notch in the frame The wheel provides an adjustment from 5...

Страница 64: ...e are covered in the manual supplied with the product All equipment must comply with local codes Ace Heating Solutions LLC 2701 S Harbor Blvd Santa Ana CA 92704 714 540 2230 Fax 714 540 2239 www acehe...

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