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Accu-Flo Meter Service Red Jacket AGUMP33R1, Установка, эксплуатация, обслуживание и запасные части

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T

ABLE OF

C

ONTENTS

Table of Figures & Tables ......................................................................................................................ii

About This Manual ................................................................................................................................iii

Abbreviations and Symbols ..................................................................................................................iv

C

HAPTER

1: R

ED

J

ACKET

4" S

UBMERSIBLE

P

UMP

.................................................................................... 1

Overview ...................................................................................................................................... 1

Leak Detector Installation and Manifold Dimensions.................................................................... 2

Recommended Floating Suction Installation ................................................................................ 3

Dimensions for Pump Selection.................................................................................................... 4

Specifications ................................................................................................................................6

C

HAPTER

2: I

NSTALLATION

...................................................................................................................... 9

Installation Safety Notices ............................................................................................................ 9

Attaching the UMP ........................................................................................................................ 9

Installing the Pump .................................................................................................................... 10

Conduit Box Wiring  ....................................................................................................................13

Installing Two Pumps for Tandem Operation ..............................................................................16

Adjusting the Functional Element ................................................................................................18

C

HAPTER

3: T

ESTING THE

I

NSTALLATION

..................................................................................................20

Testing Piping ..............................................................................................................................20

Testing Tank ................................................................................................................................20

C

HAPTER

4: S

ERVICE AND

R

EPAIR

..........................................................................................................21

Technical Support ........................................................................................................................21

Removing the Pump ....................................................................................................................21

Replacing the UMP ......................................................................................................................22

Replacing the Functional Element ..............................................................................................23

Replacing the Capacitor in Packer ..............................................................................................24

Installing a Replacement Extractable Pump ................................................................................24

A

PPENDIXES

..........................................................................................................................................28

Appendix A: Parts List ..................................................................................................................28

i

Содержание Red Jacket AGUMP33R1

Страница 1: ...042 153 1 Rev C 12 00 4 Submersible Petroleum AG Pumps INSTALLATION OPERATION SERVICE REPAIR PARTS...

Страница 2: ...ovements and pricing modifications as necessary and without notice Marley Pump is not responsible for the operation of equipment from other manufacturers when used in conjunction with Red Jacket petro...

Страница 3: ...LATION 9 Installation Safety Notices 9 Attaching the UMP 9 Installing the Pump 10 Conduit Box Wiring 13 Installing Two Pumps for Tandem Operation 16 Adjusting the Functional Element 18 CHAPTER 3 TESTI...

Страница 4: ...3 Figure 2 8 230 VAC Remote Control Box with 110 VAC Coil 14 Figure 2 9 Suggested Wiring Diagram without Control Box 14 Figure 2 10 230 VAC Remote Control Box with 110 VAC Coil and Capacitor 15 Figure...

Страница 5: ...talling and wiring the pump tandem pumps and control boxes It also describes how to adjust the Functional Element Chapter 3 Testing the installation describes testing the various components of the sys...

Страница 6: ...ion KiloPascals Millimeter Newton meter National Electrical Code National Fire Protection Association National Pipe Thread Petroleum Phase Pounds per square inch Pounds per square inch gauge Specific...

Страница 7: ...ents for precise lengths see the sizing charts within this chapter l e d o M P M U y t i v a r G c i f i c e p S m u m i x a M y t i s o c s i V m u m i x a M 1 R 3 3 P M U G A 1 R 3 3 P M U 5 9 C 5 1...

Страница 8: ...ET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 20 X 20 MANHOLE RED JACKET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 2 OUTLET TO DISPENSERS TANK Figure 1 1 Leak detector and manifold dimensions TANK FLEX...

Страница 9: ...NHOLE SHOULD BE LARGER THAN MANHOLE WELDED ON TANK KEEP AREA OPEN DOWN TO TANK NOTICE NOTICE Figure 1 2 Floating suction installation RECOMMENDED FLOATING SUCTION INSTALLATION Distance between center...

Страница 10: ...CTION NOTICE Distance between center line of pump motor and center line of bottom fill tube should be 3 minimum Air locking of pump after product delivery may occur at distances less than this 11 5 ST...

Страница 11: ...G A 1 T 3 3 S 5 7 P 0 3 7 3 5 8 1 0 0 0 1 9 3 5 2 2 T 3 3 S 5 7 P G A 2 T 3 3 S 5 7 P 0 6 9 7 3 4 2 0 0 3 1 1 0 3 3 3 T 3 3 S 5 7 P G A 3 T 3 3 S 5 7 P 0 0 3 1 1 0 3 3 0 7 9 1 3 0 0 5 4 T 3 3 S 5 7 P...

Страница 12: ...1 1 0 6 1 0 0 2 0 5 2 5 0 1 0 2 4 3 2 8 1 5 6 3 5 9 8 2 6 5 2 5 5 2 2 4 4 1 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 2 1 1 0 6 1 0 0 2 0 5 2 5 0 1 0 2 4 3 2 8 1 5 6 3 5 9 8 2 6 5 2 5 5 2 2 4 4 1 P...

Страница 13: ...G N E L T H G I E W n i m m b l g k 1 S 3 3 P M U G A 1 S 3 3 P M U 3 1 5 1 0 8 3 4 2 0 1 1 1 S 5 7 P M U G A 1 S 5 7 P M U 4 3 2 1 7 1 7 4 4 8 2 7 2 1 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 2 1 1 2 1 0...

Страница 14: ...8 4 Petroleum AG...

Страница 15: ...ABLE E ATTACHING THE UMP d l o f i n a M r e k c a P P M U 1 R 3 3 P G A 1 R 3 3 P 1 R 3 3 P M U G A 1 R 3 3 P M U 1 S 5 7 P G A 1 S 5 7 P 1 S 5 7 P M U G A 1 S 5 7 P M U 1 S 0 5 1 P G A 1 S 0 5 1 P 1...

Страница 16: ...pigtail is seated in the notch of the discharge head 2 Lubricate the o ring and pigtail with petroleum based jelly 3 Align the UMP positioning dowel and boss with the proper holes in the discharge hea...

Страница 17: ...tep 7 1 Install the riser pipe into the 4 inch tank opening Use thread sealant Tighten the riser pipe in the tank until watertight 2 Measure the distance from the bottom of the tank to the top of the...

Страница 18: ...o the riser pipe using thread sealant while making the proper alignment of the manifold and piping Tighten the manifold until watertight For fixed length pump skip to conduit box wiring 11 Remove cove...

Страница 19: ...wires from power supply to wires in the conduit box Install ground wire as shown if applicable Replace cover do not use thread sealant on dual box Thread sealant required on single box Figure 2 6 Wiri...

Страница 20: ...OLE DISPENSER SWITCHES OR EXTERNAL PILOT LIGHT RATED FOR TWICE THE FULL LOAD CURRENT OF THE MOTOR 1 3 HP 8 AMPS 3 4 HP 13 AMPS 1 1 2 HP 21 AMPS RATED FOR HANDLING LOCKED ROTOR CURRENT OF THE MOTOR 1 3...

Страница 21: ...T TOGGLE SWITCH MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES EXTERNAL PILOT LIGHT 240 VOLTS 25 WATT MAX OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSERS OPTIONAL SOLENOID VALVE 76 VOLT AMPS...

Страница 22: ...hen it is not operating The in line check valves and 115 VAC relay are not available from Red Jacket and should be purchased locally See figure 2 13 Ball valves should be installed at the pump end of...

Страница 23: ...Single Phase This diagram Fig 2 13 shows the wiring allowing both submersibles to operate simulta neously with any combination of dispensers turned on To operate individually the appro priate toggle s...

Страница 24: ...4 2 Turn down the adjustment screw Fig 2 14 Tightening the screw clockwise will increase the pressure When the adjusting screw is fully down the relief pressure is approximately 30 psi 207 kPa Positio...

Страница 25: ...E R 1 R 3 3 P M U G A 1 R 3 3 P M U a P k 2 7 1 i s p 5 2 C 5 1 F 0 6 G S 4 7 1 S 5 7 P M U G A 1 S 5 7 P M U a P k 3 9 1 i s p 8 2 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U a P k 7 0 2...

Страница 26: ...50 55 psi 345 380 kPa may damage check valve seat and other system components 3 Apply line test pressure at line test port 50 psi 345 kPa maximum See Fig 3 2 To Test Tank 1 Close pump check valve by...

Страница 27: ...ing See the Parts List in Appendix A See Limited Warranty on back cover REMOVING THE PUMP ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump 1 Back out the electrical...

Страница 28: ...place the old gasket with a new one provided Place the new gasket on the new UMP so that all the holes align Gaskets from competitive UMPS will not seal properly and performance will be reduced Visual...

Страница 29: ...ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump Then bleed off any residual pressure from the system Disable the Pump 1 Back out the electrical connector disconnec...

Страница 30: ...th internal bleed resistor for 1 3 3 4 HP models Capacitor is 440V 25 F continuous duty with internal bleed resistor for 1 1 2 HP models 1 Remove wiring compartment cover 2 Remove retaining clip 3 Pul...

Страница 31: ...e distance measured in step 2 see figure 4 7 If UMP is equipped with floating suction adapter see recommended floating suction installation in Chapter 1 Take care not to damage the pigtail If pump is...

Страница 32: ...rtment 14 Strip back insulation of all wires 3 8 inch 10 mm 15 Using supplied wire nuts attach like colored pump pigtail wires to wires See figure 4 8 to verify connections 16 Install excess wire into...

Страница 33: ...he manifold Do not remove 22 Swing the electrical connector into position 23 Torque the electrical connector bolt to 25 50 ft lb 34 68 N m 24 Torque the conduit box bolts to 30 45 ft lb 40 61 N m Sugg...

Страница 34: ...hat no damage occurred during shipping Report any damage to the shipper immediately and inform a customer service representative at 1 800 262 7539 of any equipment damage or missing equipment The foll...

Страница 35: ...I R 1 3 5 5 1 0 3 1 3 G A E R I W 2 R I A P E R R O T C E N N O C 1 3 5 1 2 0 3 1 3 N W O H S T O N G A E R I W 3 R I A P E R R O T C E N N O C 1 3 5 2 0 0 3 1 3 N W O H S T O N O R T E P E R I W 2 R...

Страница 36: ...4 Petroleum AG PACKER MANIFOLD ASSEMBLY PARTS SIDE VIEW 8 12 13 14 11 10 9 TOP VIEW 6 6 4 7 2 2 5 1 3 30...

Страница 37: ...E V O C R O T I C A P A C 1 R 3 3 P G A 1 8 5 0 8 4 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 5 7 P G A 1 8 5 1 8 4 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 1...

Страница 38: ...4 Petroleum AG FSA 1 2 3 4 4 4 PUMP PARTS 32...

Страница 39: ...8 A S F W 3 S 0 5 1 P M U 4 X 1 3 5 5 5 1 2 5 8 7 1 S 0 5 1 P M U 4 X 1 3 5 6 5 1 2 5 8 A S F W 7 1 S 0 5 1 P M U 4 X 1 3 5 6 1 1 2 5 8 1 S 0 5 1 P M U 5 X 1 3 5 3 8 0 2 5 8 1 R 3 3 P M U G A 1 3 5 4...

Страница 40: ...C E N I L 1 4 1 8 5 8 0 8 0 H C T I W S E L G G O T 1 5 1 2 0 2 8 0 0 K C O L B L A N I M R E T 1 Z H 0 6 0 5 L I O C V 0 3 2 W X O B L O R T N O C 5 2 4 0 0 8 8 M E T I T R A P N O I T P I R C S E D...

Страница 41: ...T 1 5 1 2 0 2 8 0 0 K C O L B L A N I M R E T 1 6 5 2 9 0 1 1 1 R O T I C A P A C 1 L I O C V 5 1 1 R O T I C A P A C W X O B L O R T N O C P H 2 1 1 L L A 5 6 4 0 0 8 8 M E T I T R A P N O I T P I R...

Страница 42: ...be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect to the furnishing of material that does not conform to this written warranty shall be to secure replacement th...

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