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Assembly Instructions / A130-M.. - A145-M..

5 Storage of new turbochargers and spare parts / ​ 

© Copyright 2022 Accelleron Industries. All rights reserved.

HZTL455311P0005_EN

Rev. C

May 2022

5

Storage of new turbochargers and

spare parts

Storage of new turbochargers and spare parts for up to 6 months

New turbochargers and spare parts can be stored in their closed packages for 6 months from the
date of delivery without additional mothballing measures.

Only dry rooms in which the relative humidity is between 40…70 % and no condensation can form are
suitable for storage.

Storage of new turbochargers and spare parts for more than 6 months

As the contents of the package are adapted as required, turbochargers may also be delivered
without a VCI label.

For parts with a VCI label on the package, the following instructions must be observed.

Fig. 12: Volatile Corrosion Inhibitor (VCI)

 WARNING

Health protection when handling VCI

VCI products are not hazardous in terms of the Ordinance on Hazardous Sub-
stances. Nevertheless, the following points must be observed when handling VCI:

u

Observe information in material safety data sheet

u

Ensure proper space ventilation.

u

Do not eat, drink or store food at the workplace while working with VCI.

u

Clean hands and face after working with VCI.

u

For more information, see 

www.branopac.com

.

Wear safety gloves to protect against mechanical hazards.

Every 6 months, the following mothballing measures are required:

u

Open package.

u

Remove VCI corrosion protection emitter from package and replace with a new VCI corrosion pro-
tection emitter of the same kind. New VCI corrosion protection emitters can be obtained from

www.branopac.com

.

u

Old VCI corrosion protection emitters must be disposed of in an environmentally compatible, pro-
fessional way and in compliance with locally applicable regulations.

u

Seal the package. The more tightly the package is sealed, the longer the protection will last.

Long-term storage of turbochargers

The turbochargers will be prepared for long-term storage if requested in the purchase order. The
package is equipped with a hygrometer (see illustration).

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Содержание A130-M

Страница 1: ...th and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Turbocharger A100 M ra...

Страница 2: ......

Страница 3: ...5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational safety 7 3 Weight and transportation of the turbocharger 9 4 Installing the turbocharger 10 4 1...

Страница 4: ...charger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instruct...

Страница 5: ...es com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the word WARNIN...

Страница 6: ...protection Table 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out actions that m...

Страница 7: ...ccessories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this chap...

Страница 8: ...y attention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Attac...

Страница 9: ...falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not use them as...

Страница 10: ...n or training Hazards due to operating materials and supplies Operating materials and supplies can include Oils greases coolants cleaning agents and solvents acids or similar substances WARNING Handli...

Страница 11: ...specified below applies to the heaviest variant possible Depending on the specification the weight specified on the rating plate may be lower than the standard value specified here Fig 3 Suspension o...

Страница 12: ...01 The necessary sealing is provided by O rings The O rings are not included in the Accelleron scope of delivery 01 Bracket 04 Slot for O ring 02 Oil supply 05 O rings 03 Oil drain 06 Pin optional Pin...

Страница 13: ...Remove nuts 01 again Requirements for the threaded rods Fig 5 Requirements for threaded rods Product Diameter Threaded rod mm Material DIN ISO 898 Part 1 Thread length L1 mm Oil cooled L2 mm Water co...

Страница 14: ...ng 61001 If the gas outlet casing is already fitted in the exhaust gas pipe the attach ment of the lifting gear on the bearing casing is sufficient 5 Position the turbocharger on the bracket 04 and al...

Страница 15: ...according to variant 1 or 2 in the table below Product Through hole in bearing casing mm Fixing screws mm Variant 1 Tightening torques Nm Variant 2 Hydraulic pre tensioning forces kN A130 17 M16 280...

Страница 16: ...ot be ensured that the necessary tension force is reached u Do not clean pressure screws u Do not lubricate pressure screws In order to correctly fit the clamping nuts the pressure screws 04 must not...

Страница 17: ...ricate pressure screws In order to correctly fit the clamping nuts the pressure screws 04 must not protrude from the clamping nuts 03 in the direction of the thrust washer 02 u Make sure the pressure...

Страница 18: ...Table 7 Torque controlled tightening of the pressure screws 1 Screw in pressure screws crosswise by hand until reaching the stop 2 Tighten pressure screws crosswise to 50 of the tightening torque spe...

Страница 19: ...to the instructions of the enginebuilder Version with compressor wheel cooling CAUTION Failure of compressor wheel cooling Any prolonged failure of the compressor wheel cooling will shorten the repla...

Страница 20: ...Ordinance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Observe information in material safety data sheet u Ensure proper space ventilation u Do not...

Страница 21: ...ckage for damage If the package is damaged the turbocharger must be inspected by a Accelleron service station and repacked After every 3 years the following work steps must be performed by a Accellero...

Страница 22: ...Assembly Instructions A130 M A145 M 5 Storage of new turbochargers and spare parts Copyright 2022 Accelleron Industries All rights reserved HZTL455311P0005_EN Rev C May 2022 Page 20 21...

Страница 23: ...ation Manual The Operation Manual for the turbocharger with the relevant serial number is avail able online on our website www accelleron industries com Fig 14 Serial number of the turbocharger on the...

Страница 24: ...load the Operation Manual of your product on the website see Operation Manuals Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visit our we...

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