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INSTALL ATION, OPER ATIONS AND MAINTENANCE MANUAL

SmartRack™ MV

Remote racking device

Содержание SmartRack MV

Страница 1: ... SmartRack MV Remote racking device INSTALLATION OPER ATIONS AND MAINTENANCE MANUAL SmartRack MV Remote racking device ...

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Страница 3: ...ty notices 06 Introduction 07 08 Receiving and storage 09 10 General description 11 Operation of device 16 Maintenance 17 Compatible devices 18 Specifications 19 20 Installation of SmartRack MV adapter plate 21 PLC controller error codes 22 Renewal parts reference ...

Страница 4: ...rious injury Caution Indicates that if the hazard is not avoided could result in minor or moderate injury Notice Is used to notify of practices not related to personal injury Trademarks Emax 2 Emax 2 Ekip ReliaGear LV SG All third party trademarks are the property of their respective owners Warranty This document is based on information available at the time of publication While efforts have been ...

Страница 5: ...ompany s safety guidelines Wear appropriate Personal Protective Equipment PPE This product is intended to be operated and maintained by qualified persons thoroughly trained and knowledgeable of the hazards involved This publication is written only for such qualified persons and is not intended to be a substitute for adequate training and experience in the safety procedures for this device Detailed...

Страница 6: ...orates an actuator to operate the interlock lever which eliminates need for an additional unit to perform this task or for additional manual interaction Overview SmartRack MV remote racking device is intended to assist technicians with the process of racking medium voltage circuit breakers and associated equipment The main function of the device is to perform the racking operation with minimal man...

Страница 7: ...main power supply Receiving and storage Table 1 Receiving inspection 03 On switch and indicator lights 04 Start up screen 03 Locate the Remote Control Box and make sure the screen of the controller is properly displaying the start up screen as shown in Figure 5 below If the screen does not appear or does not look like Figure 5 check all cable connections If the start up screen does not appear afte...

Страница 8: ... indoors in a cool dry dust free place away from sunlight During periods of non use SmartRack MV should be covered to protect from accumulation of dust and keep sunlight off the controller screen The device should be stored in an environment that meets the temperature and humidity specifications shown in Section Environmental Specifications SmartRack MV cart is intended to store and transport all ...

Страница 9: ... to their original position within the cart Be sure to store the cart in a safe place and engage the brakes when parking the cart Motor box The motor box has a motor gearhead coupling and interlock actuator inside The box is secured on the door and cart using the rotary latches on the sides of the motor box There is one connector on the back of the box which is connected to the actuator and the mo...

Страница 10: ...talled on the switchgear the additional socket provided can be pinned to the drive Remove the standard socket by removing the screw replace the standard socket with the socket extension and use the same screw to secure the longer socket in the hole on the drive closest to the face of the motor box The 63kA socket is a 16mm with a 3 8 drive and is 2 inches long ReliaGear ND socket If racking ReliaG...

Страница 11: ...ng the Motor Box to the door is secure and the alignment pins are not bent Confirm the area is clear and follow all procedures for working in the vicinity of power equipment including wearing the appropriate PPE Setup Wheel SmartRack MV up to the area where racking is to be performed The swivel wheels on the side of the cart with the handle have locks which should be engaged to keep the cart in po...

Страница 12: ...er the Motor Box is secured to the mounting plate on the door by rotating the two side latches the operator should take the hand held Remote Control Box and move a distance away as defined by local procedure Once the motor box is installed press enter to continue The Breaker Auxiliary Unit and MCC contactor selection screens Figure 22 operate the same Use the up and down arrows to highlight the co...

Страница 13: ...ons for the circuit breaker Note that the Test option may not be available for some devices like potential transformers which have no test position on the racking screw Once a start position has been selected the text for that position will be highlighted Confirm the selection by pressing the ENTER button Always be sure to double check the entered initial position matches the actual position of th...

Страница 14: ...en Figure 26 The Automatic Racking screen displays the device status and shows the relative position of the unit inside the cell using an incremental status bar When SmartRack MV reaches 90 of its calculated travel i e from connect to test the position interlock is released As the final 10 of travel is completed the position interlock should make an audible click as it locks into the position Once...

Страница 15: ...o send a stop command to the servomotor and cut power to the Motor Box Indicator lights While SmartRack MV is in operation the indicator light on the motor box will change from green to yellow When racking is complete the indicator light will return to green The indicator color significance is listed in table 2 Racking complete When either Automatic or Manual Racking is complete presstheBACKbutton...

Страница 16: ...n tested to 500 operations but improper use of SmartRack MV could cause failure Running the device in manual mode and listening for irregular noise such as a screeching grinding or clunking sounds is not normal particularly if SmartRack MV is giving error messages Before operating SmartRack MV a visual inspection must be conducted prior to use for general problems Troubleshooting 29 Fuse installat...

Страница 17: ...A 3000A AMVAC ADVAC 25 KA 1200A AMVAC ADVAC 25 KA 2000A AMVAC ADVAC 25 KA 3000A AMVAC ADVAC 25 kA 1200 A Vmax A 25 kA 2000 A Vmax A 31 5 kA 1200 A Vmax A 31 5 kA 2000 A Vmax A 7 2 Auxiliary Units PT in Advance Compartment CPT CPT Fuse Unit in Advance Compartment PT in SafeGear Compartment CPT CPT Fuse Unit in SafeGear Compartment 1200 2000A Manual and Electric G T s for Advance SafeGear 3000A Manu...

Страница 18: ...0 gauge Parameter Value Input Voltage 120 VAC Rated Current 20 Amps Environmental This is indoor equipment and is designed to operate under standard service conditions as defined in ANSI C37 04 for breakers and C37 20 2 for the switchgear assembly washer that need to be removed from the center of the lever itself Then there are two screws that hold the position release stop onto the door Both the ...

Страница 19: ...ed as a reference for disassembly and for reassembly of these parts First the position release lever should be removed from the switchgear door Figure 34 There is one screw a flat washer and a lock washer that need to be removed from the center of the lever itself Then there are two screws that hold the position release stop onto the door Both the position release stop and position release lever n...

Страница 20: ...k adapter plate will mount Retain for future use Remove the three 10 24 carriage bolts spacers washers and hex nuts used to secure the racking hole blocking plates and retain for future use Remove the bushing retaining ring and slide the centering bushing out from the door These will be re used as well To install the adapter plate align the plate with the two holes on the door and secure using the...

Страница 21: ...nd Remove the motor box try to manually lock the unit into a position and reinstall the motor box E0012 Motor Torque Error Motor has reached a maximum defined torque Check the position of the breaker or auxiliary unit to be sure it is not already fully connected or disconnected E0013 Motor Thermal Fault Motor has reached a maximum temperature Remove the motor box allow the motor to cool and reinst...

Страница 22: ...090A0001 Motor Box Red Green Yellow Light 2RGA015054P0001 Fixed Caster Wheel 2RGA015176P0001 Locking Swivel Caster Wheel 2RGA015177P0001 PLC Power Supply 24VDC 5 A CP E 24 5 0 2RGA015156P0001 PLC Power Supply 24VDC 20 A 2RGA015155P0001 Panel Mounted Fuse Holder 2RGA015358P0001 Std Racking Screw Socket 3 8 Drive X 1 125 X 16mm 2RGA014924P0001 Pilot Light Green 3WGA015348P0001 Motor Compression Sock...

Страница 23: ...INSTALL ATION OPER ATIONS AND MAINTENANCE MANUAL 23 ...

Страница 24: ...d correct it makes no representations or warranties of any kind express or implied about the completeness accuracy reliability suitability or availability with respect to the information products services or related graphics contained in the document for any purpose Any reliance placed on such information is therefore strictly at your own risk ABB reserves the right to discontinue any product or s...

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