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Operating Instruction OI/EDP300-EN

PositionMaster EDP300

Electro-Pneumatic Positioner

Содержание PositionMaster EDP300

Страница 1: ...Operating Instruction OI EDP300 EN PositionMaster EDP300 Electro Pneumatic Positioner...

Страница 2: ...Tel 49 551 905 534 Fax 49 551 905 555 Customer service center Phone 49 0 180 5 222 580 Fax 49 0 621 381 931 29031 automation service de abb com Copyright 2011 by ABB Subject to changes without notice...

Страница 3: ...1 Schematic representation 10 3 2 Functionality 10 4 Mounting 11 4 1 Operating conditions at installation site 11 4 2 Mechanical mounting 11 4 2 1 General information 11 4 2 2 Mounting on linear actua...

Страница 4: ...t 39 8 4 6 Menu Communication 44 8 4 7 Menu Diagnostics 45 8 4 8 Menu Device Info 47 8 4 9 Menu Service 48 9 Maintenance Repair 49 10 Error messages 50 11 Technical Data 52 11 1 Inputs 52 11 2 Outputs...

Страница 5: ...these instructions can optimum protection of both personnel and the environment as well as safe and fault free operation of the device be ensured Information and symbols directly on the product must b...

Страница 6: ...may result in death or severe injury WARNING Body injury This symbol in conjunction with the signal word Warning indicates a potential electrical hazard Failure to observe this safety information may...

Страница 7: ...transport e g by using air cushioned packaging 1 8 Storage conditions The device must be stored in dry and dust free conditions The device is also protected by a desiccant in the packaging The desicca...

Страница 8: ...s or on the data sheet If there is a chance that safe operation is no longer possible take the device out of operation and secure it against unintended startup Prior to installation check the devices...

Страница 9: ...ive atmospheres Change from one to two columns Depending on the type of explosion protection an Ex name plate is attached to the positioner to the left of the main name plate It indicates the level of...

Страница 10: ...ut 2 7 Analog feedback 8 Digital feedback 9 Shutdown module 10 Universal input 11 Pressure sensor 12 Mechanical end position switch 24 V microswitch 13 Proximity switches NC 14 Proximity switches NO 1...

Страница 11: ...s the control and safety requirements for the installation location actuator or valve See the Technical Data chapter page 52 4 2 Mechanical mounting 4 2 1 General information Fig 3 Working range The a...

Страница 12: ...nd bracket on positioner Fig 7 1 Attach the lever 6 to the feedback shaft 5 of the positioner can only be mounted in one direction due to the cut shape of the feedback shaft 2 Using the arrow marks 4...

Страница 13: ...alf stroke of the valve Linkage for positioner Fig 10 1 Increasing linkage 2 Reducing linkage The scale on the lever indicates the link points for the various stroke ranges of the valve Move the bolt...

Страница 14: ...on part turn actuators For mounting on part turn actuators in accordance with VDI VDE 3845 the following mounting kit is available Fig 13 Adapter 1 with spring 5 Four screws M6 4 four spring washers 3...

Страница 15: ...n of rotation of the actuator must be taken into account when determining the adapter position on the feedback shaft 1 For this purpose the feedback shaft can be adjusted manually so that the adapter...

Страница 16: ...ht access from the side 5 1 Connection diagram M10239 11 12 81 82 83 84 51 52 41 42 31 32 51 52 41 42 51 52 53 41 42 43 85 21 86 22 24 V DC 20 V 30 V 4 20 mA max 24 V max 2 A L 1 mA H 2 mA 5 11 V DC L...

Страница 17: ...two option modules may be used at the same time The module types must be different IMPORTANT NOTE If you are using the emergency shutdown module the module must be supplied with 24 V DC at terminals 4...

Страница 18: ...over 6 Remove both plug connectors from the printed circuit board 7 Unscrew the fixing screws for the printed circuit board and carefully remove the printed circuit board 8 Unscrew the screws on the u...

Страница 19: ...dback shaft until it closes the contact i e until shortly before entering the proximity switch The slot sensor enters proximity switch 2 when the feedback shaft is rotated counter clockwise as viewed...

Страница 20: ...according to the tap holes available We recommend that you use a line with dimensions of 12 x 1 75 mm The level of supply air pressure required to apply the actuating force must be adjusted in line w...

Страница 21: ...Adjust O Adaptive O Control O Manual SP O Manual Sensor Configuration Back OK 2 Use or to select the Manual Sensor operating mode 3 Use and to move to the relevant end position 45 0 Pos Ang Check the...

Страница 22: ...Exit Select 3 4 5 Fig 21 LCD display 1 Operating buttons for menu navigation 2 Menu name display 3 Menu number display 4 Marker for indicating the relative position within the menu 5 Display showing...

Страница 23: ...es menu In the operating modes menu the Autoadjust function can be started for commissioning purposes You can also change the operating modes and switch to the configuration level Configuration level...

Страница 24: ...he control parameters are automatically optimized to the operating conditions in small increments This is particularly useful if valves and fittings could not be operated with reference conditions whi...

Страница 25: ...2 Additionally press if the device is to be switched to high speed mode CAUTION Risk of crushing If air escapes due to a leakage the position will not be readjusted Configured stroke limit positions...

Страница 26: ...ption Error Failure Functional check Outside of specifications Maintenance required The error messages are also divided into the following areas Area Description Actuator Diagnostic messages affecting...

Страница 27: ...haust Abort The progress of the Auto Adjust function is shown in a bar graph The function can be terminated with Abort if necessary Once Auto Adjust has been completed successfully Auto Adjust Complet...

Страница 28: ...is concludes the procedure for selecting a parameter value Numerical entry When a numerical entry is made a value is set by entering the individual decimal positions Menu Name Parameter Name 12 3456 U...

Страница 29: ...1 Actuator Type Vent Position Shut Off 0 Control at 0 Shut Off 100 Control at 100 Auto Adjust Mode Start Auto Adjust Device Setup 2 Actuator Type Vent Position SETPOINT RANGE SETTINGS END STOP BEHAVE...

Страница 30: ...ch 1 Value Switch 1 Logic Switch 1 Active SW 1 MASK MAP Alarm Maintenan Alarm OoSpec Alarm Check Fct Alarm Failure Switch 1 Sim SWITCH 2 Switch 2 Funct Switch 2 Value Switch 2 Logic Switch 2 Active SW...

Страница 31: ...ravel Counter Movement Counter Reset Histograms Reset Status Device Info 8 Hardware Rev Software Rev Mounting Date Commun Tag Long Tag HART7 only Device Address Descriptor Device Message Pneumatic Typ...

Страница 32: ...the parameter is activated the 0 position is controlled Otherwise the actuator moves into the 0 mechanical end position Shut Off 100 55 0 100 0 The shut off value is a percentage of the working range...

Страница 33: ...sition 0 Position 100 Use this parameter to specify which position is to be shown in the display when output 1 of the positioner is completely vented SETPOINT SP Range Min SP Range Max SP Filter SP Ra...

Страница 34: ...herefore move without delay Do not reach into the adjustment mechanism SP Ramp Up OFF 0 200 seconds Here the stroke time for the actuator can be increased A setpoint change is not directly transferred...

Страница 35: ...ment of the end positions it is essential that the parameter Control at 100 is set to On Otherwise the valves and fittings may be driven at full speed to an end position Do not reach into the adjustme...

Страница 36: ...activated the 100 position is controlled Otherwise the actuator moves into the 100 mechanical end position Dead Angle 100 55 0 100 0 Use this parameter to cut off the unusable range of the valve flow...

Страница 37: ...should be 5 x greater than the shortest stroke time determined during Autoadjust Device Info Stroke Time Up Dn DB Timeout The KP value is the gain of the controller The control speed and stability ar...

Страница 38: ...es in the controlled system the offset should be configured separately for both positioning directions up down For most actuators satisfactory control behavior is achieved with offset values between 4...

Страница 39: ...RSAL INPUT UI SP Value Max UI SP Value Min UI Damping UI Charact UI Out Value Min UI Out Value Max Use this menu item to configure and simulate the universal input Menu DIGITAL INPUT DIGITAL INPUT Mas...

Страница 40: ...must not be smaller than 10 1 6 mA Analog Out Min 4 0 18 4 mA Use this parameter to specify the upper current range limit for the analog feedback The current range corresponds to the configured stroke...

Страница 41: ...itch 2 Sim Switch 2 simulation SW 2 MASK MAP Alarm Maintenan Alarm OoSpec Alarm Check Fct Alarm Failure Switch 2 Sim The function of switch 2 MASK MAP is configured in this parameter group SW 2 Mask M...

Страница 42: ...Alarm Failure Off On Switch 1 Sim Off On Use this parameter to simulate the switch function Off Simulation deactivated Menu Digit Feedback SW 2 MASK MAP Digit Feedback SW 2 MASK MAP Mask contents Valu...

Страница 43: ...s Value range Description UI SP Value Max 4 0 20 0 mA Use this parameter to specify the upper current range limit for the universal input UI SP Value Min 4 0 20 0 mA Use this parameter to specify the...

Страница 44: ...ible for communication to take place HART version HART 5 HART 7 Off 1 Find Device Once 1 Find Device Continuous 1 If Find Device Once is selected after HART command 73 is received the device responds...

Страница 45: ...valve range and displayed as an individual bar graph The valve ranges are divided up as follows 0 0 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 100 100 The histograms support valve diagnosti...

Страница 46: ...ng for this time is automatically determined by Autoadjust only in Autoadjust mode Valve Ranges Full PS CONFIGURATION PS Vent Amount Timeout Time PS Interval 0 1000 Days Use this parameter to define t...

Страница 47: ...DTM EDD The type of pneumatics that the device works with is displayed here After installing a different type of pneumatics this type needs to be set in the Service Pneumatic menu Single Safe Single...

Страница 48: ...sure Pressure Y1 Pressure output 1 Pressure Y2 Pressure output 2 Use this parameter to adapt the positioner software to the installed I P module This is required when installing a different I P module...

Страница 49: ...on Use this parameter to set the alarm current for the analog position feedback This current is output even if the positioner is in a no current state external supply High I 21 5 mA Low I 3 6 mA IMPOR...

Страница 50: ...ge X Actuator 12 Stroke counter limit exceeded Many valve strokes Service valve Actuator 13 Travel counter limit exceeded Many valve strokes or vibrating valve Service valve Actuator 14 Electronic Tem...

Страница 51: ...iversal input device X Actuator 36 Partial Stroke failed Friction is too high Check valve X Actuator 37 Option Module defect Defective option module Replace option module X Electronics 38 Universal In...

Страница 52: ...lexible with wire end sleeve without plastic sleeve 0 25 1 5 mm2 AWG 23 AWG 17 Flexible with wire end sleeve with plastic sleeve 0 14 0 75 mm2 AWG 26 AWG 20 Multi wire connection capacity 2 wires of t...

Страница 53: ...optional With pressure gauges for supply and output pressure Pressure gauges with housing 28 mm 1 10 in with connection block in aluminum black 11 8 3 PC adapter for communication USB HART modem for H...

Страница 54: ...ed and air supply switched on 95 annual average condensation permissible Transport and storage 75 annual average Change from two to one column 12 Appendix 12 1 Additional documents Data sheet for Posi...

Страница 55: ...person Telephone Fax E Mail Device details Typ Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to health Yes N...

Страница 56: ...rations contained therein Any reproduction disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2011 ABB All righ...

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