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ABB Jokab Safety

 Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden 

www.abb.com/jokabsafety 

 

Original instructions 

Orion1 Base 

Safety light curtains 

 

Type 4 Active Opto-electronic Protective Device (AOPD) 

 

 

Содержание Orion1 Base

Страница 1: ...ABB Jokab Safety Varlabergsv gen 11 SE 434 39 Kungsbacka Sweden www abb com jokabsafety Original instructions Orion1 Base Safety light curtains Type 4 Active Opto electronic Protective Device AOPD...

Страница 2: ...AFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete dete...

Страница 3: ...lation of the AOPD 12 3 2 General information on positioning the AOPD 12 3 2 1 Minimum installation distance 13 3 2 2 Minimum distance to reflecting surfaces 13 3 2 3 Minimum distance between adjacent...

Страница 4: ...1 Visualisation of the status of the AOPD 32 8 2 Diagnostic messages 32 8 2 1 Transmitter 32 8 2 2 Receiver 33 9 Periodical checks 34 10 Device maintenance 35 11 Technical data 36 12 Model overview 38...

Страница 5: ...safety 1 4 Abbreviations ACM Advanced Configuration Mode AOPD Active Opto electronic Protective Device BCM Basic Configuration Mode EDM External Device Monitoring MPCE Machine Primary Control Element...

Страница 6: ...able electronic safety related systems Part 3 Software requirements EN 61508 4 2010 Functional safety of electrical electronic programmable electronic safety related systems Part 4 Definitions and abb...

Страница 7: ...rotected R 14mm Finger protection R 30 mm Hand protection The resolution R is calculated using the following formula R I d where I Distance between the centers of two adjacent optics d Diameter of the...

Страница 8: ...from the white line engraved on the front glass Model Protected height Hp mm Orion1 4 xx 015 B 150 Orion1 4 xx 030 B 300 Orion1 4 xx 045 B 450 Orion1 4 xx 060 B 600 Orion1 4 xx 075 B 750 Orion1 4 xx 0...

Страница 9: ...one See below 2 4 1 Vertically assembled AOPD The minimum distance S for a vertically assembled AOPD is determined in three steps a Calculation of the minimum distance for reaching through the detecti...

Страница 10: ...Shall not be less than 850 mm The minimum allowed height of the detection zone above the reference plane is calculated using H 15 d 50 where d is the resolution H shall not be less than 0 or greater t...

Страница 11: ...aced in a particular position so that access to the hazard zone is not possible without the interruption of the beams see paragraph 3 Installation The personnel operating in the hazard zone must be we...

Страница 12: ...e contact your ABB Jokab Safety representative for advice The operating distance of the device can be reduced in presence of smog fog or airborne dust A sudden change in environment temperature with v...

Страница 13: ...cal protection must be mounted to prevent the access Figure 7 Incorrect installation Figure 8 Correct installation 3 2 1 Minimum installation distance See paragraph 2 4 Minimum installation distance 3...

Страница 14: ...ces The minimum distance Dsr depends on the operating distance between transmitter TX and receiver RX effective aperture angle EAA of the AOPD For a type 4 AOPD EAAMAX 5 2 5 The diagram below shows th...

Страница 15: ...ice The TXB interfering device must be positioned outside a minimum Ddo distance from the axis of the TXA RXA transmitter receiver couple see figure below Figure 11 Distance between adjacent devices T...

Страница 16: ...should be used for the calculation of Ddo 3 2 4 Installation of several adjacent AOPDs When several AOPDs must be installed close to each other interferences between the transmitter of one device and...

Страница 17: ...ss sides using two mirrors placed at 45 relative to the beams Figure 15 Use of deviating mirrors NB The following precautions must be respected when using the deviating mirrors The alignment of the tr...

Страница 18: ...for checking the function The AOPD is correctly aligned press slightly the product side in both directions and check that the red LED does not turn on The OSSD outputs switch off the red LED turns on...

Страница 19: ...must be within the operating range of the model used see paragraph 11 Technical data The two units must be aligned and as parallel as possible The next step is the fine alignment as shown in paragrap...

Страница 20: ...BB Jokab Safety standard cables 5 2 Receiver RX Pin Wire1 Function Connection to Refer to 1 White RESET ACKNOWLEDGE Auto Reset with no function Not connected or 0 V 7 1 7 3 6 1 Auto Reset with Acknowl...

Страница 21: ...erent AOPDs in the same multi pole cable The TEST wire must be connected to the supply voltage of the AOPD through a NO push button The ACKNOWLEDGE RESET wire must be connected through a NO push butto...

Страница 22: ...2TLC172287M0201 Rev B 22 www abb com jokabsafety 2015 09 17 5 4 Connection examples Figure 18 Connection to a RT9 safety relay...

Страница 23: ...2TLC172287M0201 Rev B 23 www abb com jokabsafety 2015 09 17 Figure 19 Connection to a Pluto B20 Safety PLC...

Страница 24: ...SD1 and OSSD2 safety contacts cannot be connected in series or in parallel but can be used separately according to the safety requirements of the plant If one of these configurations is erroneously us...

Страница 25: ...2TLC172287M0201 Rev B 25 www abb com jokabsafety 2015 09 17 Figure 22 Time chart of the OSSD outputs...

Страница 26: ...tical axes of the corresponding elements of the receiver The beam used to synchronise the two units is the one closest to the connector FIRST is the optics connected with this beam and LAST is the opt...

Страница 27: ...ice via the display see paragraph 8 2 Diagnostic messages Once the AOPD has been aligned and correctly fastened the information on the display is used to check the alignment and detect any change in t...

Страница 28: ...il the yellow LED FIRST turns off This condition shows the alignment of the first synchronisation beam 2 Rotate the transmitter pivoting around the lower optics axis until the yellow LED LAST turns of...

Страница 29: ...e detection zone The condition when the object has been removed and the system is waiting for reset is called interlock and is signalled on the display see paragraph 8 2 Diagnostic messages Warning Ca...

Страница 30: ...wledge function The Acknowledge function is used in presence of an internal error like an optical error an OSSD error or an EDM error or a selection of Manual Automatic Reset error see paragraph 8 Dia...

Страница 31: ...hat the function is activated EDM deactivated 1 Connect pin 3 of the receiver to 24 VDC EDM selection OFF 2 Disconnect the EDM input pin 4 of M12 8 pole RX or connect it to the ground This function ch...

Страница 32: ...ors using the display and signalling LEDs 8 2 1 Transmitter Function Status Meaning LED DIGIT Normal operation mode TEST green ON AOPD being tested OSSD status on the receiver must be OFF Emission gre...

Страница 33: ...SSD outputs Make sure that there is no short circuit between them or with the supply voltage See also 5 4 Connection examples Then Acknowledge If the error persists contact your ABB Jokab Safety repre...

Страница 34: ...s when the Test function is activated The stopping time of the machine including the response times of the AOPD and of the machine is within the limits defined for the calculation of the minimum insta...

Страница 35: ...duction of the operating distance optic protective front surfaces must be cleaned at regular intervals Use soft cotton cloths damped in water Do not apply too much pressure on the surface in order to...

Страница 36: ...M12 8 pole male connector Cable length for power supply 50 m max Optical data Light emission Infrared LED 950 nm Resolution 14 30 mm Protected height 150 1800 mm See paragraph 12 Model overview Opera...

Страница 37: ...data EN ISO 13849 1 2008 PL e Cat 4 EN IEC 61508 1 2010 EN IEC 61508 2 2010 EN IEC 61508 3 2010 EN IEC 61508 4 2010 SIL 3 EN IEC 62061 2005 A1 2013 SIL CL 3 Prob of Dangerous Failure Hour 1 h PFHd 2...

Страница 38: ...14 135 B 2TLA022300R0800 1350 144 40 14 Orion1 4 14 150 B 2TLA022300R0900 1500 160 43 14 Orion1 4 14 165 B 2TLA022300R1000 1650 176 47 14 Orion1 4 14 180 B 2TLA022300R1100 1800 192 50 14 Orion1 4 30 0...

Страница 39: ...x 030 B 383 2 303 2 Orion1 4 xx 045 B 533 2 453 3 Orion1 4 xx 060 B 683 2 603 2 Orion1 4 xx 075 B 833 2 753 3 Orion1 4 xx 090 B 983 2 903 2 Orion1 4 xx 105 B 1133 2 1053 2 Orion1 4 xx 120 B 1283 3 120...

Страница 40: ...3 2 Angled fixing bracket Figure 33 Dimensions of the angled fixing bracket NB All dimensions in millimetres 13 3 Fixing bracket with profile MOUNTING A MOUNTING B Figure 34 Dimensions of the angled f...

Страница 41: ...2TLC172287M0201 Rev B 41 www abb com jokabsafety 2015 09 17 14 EC Declaration of conformity...

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