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Gas Sampling Probe 2

Operator’s Manual

42/2312 EN Rev. 8

Содержание Gas Sampling Probe 2

Страница 1: ...Gas Sampling Probe 2 Operator s Manual 42 23 12 EN Rev 8 ...

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Страница 3: ...f the Wall Tube 11 Assembly 12 Unpacking and Delivery Form 12 Assembling Probe 2 13 Electrical Installation 16 Requirements and Procedures for Electrical Connection 16 Electrical Connections for Probe 2 17 Inspection and Maintenance 19 Maintainance of the Filter Element of Probe 2 19 Technical Data 20 Probe 2 20 Putting out of Service and Packing 21 Putting out of Service 21 Packing for Return 22 ...

Страница 4: ... reference numbers in the figures Spare Parts You can order spare parts via our service Parts OnLine You will find Parts OnLine on the Internet at http www abb com partsonline Further Details on the Internet You will find further details about the products and services of ABB Analyzer Technology on the Internet at http www abb com analytical Further Information If the information in this Operator ...

Страница 5: ...Any other application is not compliant with the specified use Observation of this Operator s Manual is also part of the specified use Gas sampling probe 2 is particularly suitable for sampling gases with large gas flows increased gas pressure high gas humidity and high dust content Specified Use ...

Страница 6: ... work should work on the device Special Information and Precautions These include The content of this operator s manual The safety information affixed to the device The applicable safety precautions for installing and operating electrical devices Safety precautions for working with gases acids condensates etc National Regulations The regulations standards and guidelines cited in this operator s ma...

Страница 7: ...f the protective lead is interrupted inside or outside the device or if the protective lead is disconnected Risks Involved in Opening the Covers Current bearing components can be exposed when the covers or parts are removed even if this can be done without tools Current can be present at some connection points Risks Involved in Working with an Open Device All work on a device that is open and conn...

Страница 8: ...Preparing for Installation on page 9 Step Action 1 Unpack the supplied parts see section Unpacking and Delivery Form on page 12 2 Install the gas sampling probe see section Assembling Probe 2 on page 13 3 Carry out the electrical connection see sections Requirements and Procedures for Electrical Connection on page 16 and Electrical Connections for Probe 2 on page 17 After you have carried out thes...

Страница 9: ...lter 2 Ceramic inlet filter inner filter 3 Sample gas outlet or test gas or purge gas inlet 4 Outlet of the heating cable Electrically heated gas sampling tube Integrated heating rod for heating from the ceramic inlet filter up to the end of the sample gas outlet Additional connection for compressed air can be used as a test gas purge gas connection Ceramic inlet filter High retention rate for dus...

Страница 10: ...representative sample flow Install the wall tube with assembly flange DN 65 PN 6 Form B to DIN 2573 at the sampling point in such a way that the probe tube can be easily installed and removed see the section Information on the Installation of the Wall Tube on page 11 The probe tube must be easily accessible to allow maintenance work to be performed ...

Страница 11: ...in mm 1 2 5 3 4 Installation of the wall tube in brickwork with metal sheeting dimensions in mm 1 2 5 3 Installation of the wall tube in an insulated sheet metal channel dimensions in mm 1 2 5 3 1 Wall tube 2 Assembly flange DN 65 PN 6 Form B to DIN 2558 3 Gasket 4 Welded on rectangular block 5 Sampling probe flange The figure shows a view of the flange looking from the process to the filter The a...

Страница 12: ...e submit a damage report to the transport institution railway company post office forwarding agency within seven days Delivery Form Probe 2 is supplied in various partially pre assembled component parts Gas sampling probe with flange and internal heating rod Ceramic inlet filter inner filter Installation set for mounting the ceramic inlet filter 4 bolts M12 x 70 with nuts spring washers and washer...

Страница 13: ...ramic inlet filter of probe 2 is fragile First of all assemble the ceramic inlet filter as shown in the following drawing Please note that the compression spring 4 has to be compressed by approx 15 mm 1 Filter element 2 Sealing gasket 3 Bush 4 Compression spring 5 Pressure disk 6 Bush 7 Screw ...

Страница 14: ...the wall The following table shows the recommended mounting angle and the minimum distance xmin of the assembly flange from the wall depending on the mounting angle of the probe 2 Mounting angle α 10 15 20 25 30 35 xmin mm 133 138 143 147 151 153 Step Action 1 Align the gas sampling probe so that the opening of the inlet filter inner filter is not directly in the process gas flow 2 Attach probe 2 ...

Страница 15: ...ge When tightening the screw connection relieve the pressure on the gas port e g by holding back with a suitable spanner Otherwise there is a danger that the gas port is twisted and becomes untight or breaks off Connect the CompressedAir Lines If probe back purging is available connect the compressed air lines to one of the two gas ports 5 Please note the maximum permissible pressure of 6 bar ...

Страница 16: ...are set up The device can be dangerous if the protective conductor is interrupted inside or outside the device or the protective conductor terminal is disconnected WARNING You must be able to disconnect the device from the power supply For this purpose install a 2 pin mains isolator in the power supply line since the device does not have its own power switch What material is required Select the re...

Страница 17: ...al Connections Probe Version Catalog No Electrical Connection heated 650 W 23022 4 0768301 Harting connector degree of protection IP55 see below partially heated 255 W 23022 4 0768305 Silicone cable 3 1 5 mm2 length 1000 mm Electrical Connection with Harting Connector The Harting connector for connection to a power supply has the following pin assignment PE 1 N 2 L1 3 Not assigned 4 Not assigned 5...

Страница 18: ... mounted on the mounting plate 260 2 1 1 Mounting plate for Harting connector 2 Harting connector degree of protection IP55 Step Action 1 Connect the cables of the current lead to the Harting connector as shown in the above connector pin assignment 2 Connect the Harting connector to the power supply ...

Страница 19: ...e filter element could be contaminated with toxic or corrosive substances Always wear suitable protective clothing for cleaning work The service life of the filter depends on the operating conditions Remove it as required so that you can visibly eliminate the dirt accumulation mechanically or exchange it If the filter stone is obviously damaged replace it with a new one The interval also depends o...

Страница 20: ...emperature 5 50 C Voltage 230 VAC 50 60 Hz 115 VAC on inquiry Pneumatic Connections Sample gas Gas ports with G 1 4 female thread DIN ISO 228 1 for threaded connections for pipe with 6 mm outer for hose with 6 mm inner Compressed air purging air or test gas Gas ports with G 1 4 female thread DIN ISO 228 1 provided with screw type blank cap Ceramic Inlet Filter Dimensions Length approx 670 mm area ...

Страница 21: ...gh temperatures as a result of operation WARNING Electric shock You must disconnect the voltage for the current circuit in which the heating rod of probe 2 is integrated before putting the device out of service Otherwise there is the danger of electric shock Step Action 1 Disconnect the power supply to the sample gas pump 2 Disconnect the power supply to probe 2 3 Clean the filter C H A P T E R 6 ...

Страница 22: ...lica gel The amount of desiccant used should be adequate for the package volume and the probable shipping time at least 3 months 2 Pack the device in an adequately large box lined with shock absorbent material e g foam material The thickness of the cushioning material should be adequate for the weight of the device and the mode of shipping The box should also be lined with a double layer of bitume...

Страница 23: ...f the Wall Tube 11 Inspection and Maintenance 19 M Maintainance of the Filter Element of Probe 2 19 P Packing for Return 22 Preamble 4 Preparing for Installation 8 9 Probe 2 20 Putting out of Service 21 Putting out of Service and Packing 21 R Requirements and Procedures for Electrical Connection 8 16 S Safety Information 6 Specified Use 5 Structure and Function 9 T Technical Data 8 20 U Unpacking ...

Страница 24: ...uct improvement and the right is reserved to modify the information contained herein without notice Printed in the Fed Rep of Germany 03 09 ABB 2009 42 23 12 EN Rev 8 ABB Automation GmbH Analytical Stierstaedter Strasse 5 60488 Frankfurt am Main Germany Phone 49 69 7930 40 Fax 49 69 7930 4566 E Mail analytical mkt deapr de abb com ...

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