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Chapter 9 - Preventive Maintainance

DCS 500 / DCS 600 Service Manual

VI A

9 - 1

WARNING!

Before performing any maintenance the chapter

‘Safety Instructions’ at the beginning of this manual and within the
corresponding

Operating Instructions must be followed. Negli-

gence of these instructions can cause injury or death.

Recommended
regular maintenance

The DCS requires very little maintenance if installed in an appro-
priate environment.

An annual check for dust accumulation and corrosion inside the
module / cabinet is recommended.

Air Filters

When air filters are used, the filters should be checked regularly
depending on environmental conditions. Clocked up filters pre-
vent the proper cooling of the drive.
Wash dirty filters with water (60°C) and detergent.

Cooling air pres-
sure switch in
converter mod-
ules type C4

The cooling air pressure switch must be checked regularly.
The following actions have to take place:
-

Make sure electrical safety is performed.

-

Open the module's door and hold it in position to prevent any
movement.

-

Repeat it with the cabinet’s door.

-

Switch on the drive and try to turn the motor.

-

The air pressure switch is ok when the converter is switched
off by error “F50 NO C FAN”; crosscheck this result with the
module’s door closed.

Fan

The lifetime of the cooling fan is about 20.000 to 40.000 hours
depending on the converter type. The actual lifetime depends on
the usage of the DCS and the ambient temperature.
Fan failure can be predicted by means of increasing noise from
its bearings and a gradual rise of the heatsink temperature. If the
DCS operates in a critical part of the process it is recommended
to replace the fan once the above mentioned symptoms appear.

Heatsink

The DCS will run into overtemperature faults if the heatsinks are
not clean. In an appropriate environment the heatsinks should be
checked and cleaned annually.
Use compressed air to remove the dust from the heatsinks (the
air flow must be from bottom to top). Fan rotation caused by the
compressed air must be stopped in order to prevent damage.
Additionally use a vacuum cleaner to clean the dust from the air
inlet and outlet.

3ADW000093R0601_DCS500B/DCS600_Service Manual_e_f

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Содержание DCS 500

Страница 1: ...DCS Thyristor Power Converters for DC Drive Systems 25 to 5150 A Service Manual DCS 500 DCS 600 1 2 3 4 ...

Страница 2: ...rating Instructions Language Volume 3ADW000055 EN DE FR SP IV A x x x 3ADW000080 EN DE IV F x x x 3ADW000091 Installation EN DE IV F1 x x x x Software description Language Volume 3ADW000078 EN V D1 x x x 3ADW000076 EN V F x x x 3AST000953 EN x x Tools Language Volume 3AFE61178775 CMT DCS500 EN x x x EN 5926915 1 GAD EN x x x 3ADW000048 Application blocks EN V A2 x x x 3AFY61296123 Drive Window EN ...

Страница 3: ...ts reserved Thyristor Power Converters Series DCS 500 DCS 500B DCS 600 25 to 5150 A Service Manual Code 3ADW 000 093 R0601 Rev F S_M_E_F DOC EFFECTIVE Jul 4th 2002 SUPERSEDES Rev E Oct 26th 2001 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 4: ...DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 5: ...in injuries to persons and or damage to equipment Where appropriate the text printed adjacent to this symbol describes how risks of this kind may be avoided All electrical installation and maintenance work on the thyristor power converter must be carried out by properly qualified staff who have been thoroughly trained in electrical engineering The thyristor power converter and its adjacent units m...

Страница 6: ...utput data you must take appropriate precautionary measures to protect the unit against overspeed overload breakage etc by modify ing the software or hardware appropriately For insulation testing you must disconnect all cables from the thyristor power converter You should avoid operating your unit at values other than the rated data Non compliance with these instructions may cause lasting damage t...

Страница 7: ...EMERGENCY STOP buttons must be installed at each control desk and at all other control panels requiring an emergency stop function Pressing the STOP button on the CDP 31x control panel of the thyristor power converter will neither cause an emergency motor stop nor will the drive be disconnected from any dangerous potential To avoid unintentional operating states or to shut the unit down in case of...

Страница 8: ...Safety Instructions iv DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 9: ...ors General Instruction how to handle the Semiconductors 3 1 Chapter 4 Exchange of Thyristors for Sizes C1 C2 C2b Installation of thyristor modules in converters size C1 C2 C2b 25 1000 A 4 1 Required Tools 4 1 Remove faulty thyristor modules 4 1 Install new thyristor modules 4 2 Thyristor module location 4 3 Module terminals 4 8 Chapter 5 Exchange of Thyristors for Size A5 Installation of Disc Typ...

Страница 10: ...of SDCS PIN 20xB boards 8 1 Hardware coding 8 1 Snubber circuit 8 1 Compatibility of SDCS PIN 20x boards 8 2 Compatibility of SDCS PIN 20x and SDCS PIN 2x boards 8 2 Change SDCS PIN 2x boards 8 3 Chapter 9 Preventive Maintainance Recommended regular maintenance 9 1 Air Filters 9 1 Cooling air pressure switch in converter modules type C4 9 1 Fan 9 1 Heatsink 9 1 Internal high current connections in...

Страница 11: ...ing of thyristors and thyristor modules Chapter 4 Exchange of Thyristors of Sizes C1 C2 C2b This chapter describes the exchange of thyristors in converters sizes C1 C2 Chapter 5 Exchange of Thyristors of Size A5 This chapter describes the exchange of thyristors in converters size A5 Chapter 6 Exchange of Thyristors of Size C3 This chapter describes the exchange of thyristors in converters size C3 ...

Страница 12: ...The thyristor power converter weighs quite a lot and should therefore not be held by the front cover Please put the unit down only on its back sizes C1 to C3 Always use due care when handling the unit so as to avoid injuries or damage Storage and transport If the unit had been in storage prior to installation or is transported to another location care must be taken to ensure that the environ menta...

Страница 13: ...boards 0 no communication board 5 SDCS COM5 board A SDCS AMC DCx board C SDCS AMC DC Clasx board Coated version 0 no coating X coated version Special Options UL approval 0 standard module with UL certificaion U modification for UL certification C3 A6 7 Interfaces 0 no fieldbus module included Current measurement modification 0 no modification C CMA 2 included M Paralleling Master converter S Paral...

Страница 14: ... The technical data and specifications are valid as of going to press ABB reserves the right to make subsequent alterations If you have any questions concerning your drive system please contact your local ABB agent 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 15: ... does not work It s missing current contribution causes a deep dip in the direct current The structure of the current loop the current controller will force the other thyristors to compensate the dip by a certain overcurrent in order to keep the average current constant Such a compensation results in a ripple monitoring fault during motoring mode operation with α 90 During braking or inverting mod...

Страница 16: ...ch AC terminal to each DC terminal U1 to C1 V1 to C1 W1 to C1 U1 to D1 V1 to D1 and W1 to D1 see Figure 4 3 Normally every measurement should show high re sistance 1 kΩ Target find a short circuit indicated by low resistance 1 Ω destroyed thyristor If the converter is designed with half bridge thyristor modules then a module consists of two antiparallel thyristors In this case it is sufficient to ...

Страница 17: ... tected If the motor is still connected to the converter the result of the measurement may be wrong Ripple monitor If the ripple monitor fault occured the fault tracing must be adapted to the reasons listed before Check the fuses and the thyristors according to the statements before If the power section seems to be ok but still one or more thyris tors don t take current something went wrong in bet...

Страница 18: ...Chapter 2 Fault Tracing Thyristors VI A 2 4 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 19: ...after remov ing them from the circuit to avoid confusion with good compo nents When removing a damaged semiconductor write down how and where it was installed direction location and connected gate leads Check that the new and old component have the same type desig nation or that the new component can replace the old one A semi conductor can be replaced by different compatible semiconductor accordi...

Страница 20: ...Chapter 3 Handling the Semicinductors VI A 3 2 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 21: ...at sink and elelectrical connections see table Nominal mounting torques for thyristor modules in this chapter screws are metric type use appropriate nuts tissue paper solvent thermal joint compound type BERULUB FZ1 E3 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 011 P 0051 Before the work is started disconnect the con verter from the power supply completely then check the ...

Страница 22: ... sink Tighten the clamping screws by hand until the screw heads touch the bottom of the module Then tighten the screws to 2 5 Nm torque If the module is mounted using four screws tighten the screws crosswise Tighten the screws to nominal torque see Table below Reinstall the busbars make sure the correct torque is applied and reconnect all cables Thyristor module Nominal mounting torques Size Type ...

Страница 23: ... V12 V15 for DCS 501 0200 to 0520 V11 V13 V15 V14 V16 V12 c d 2 1 a b c d 2 1 a b c d 2 1 a b 2 1 a b c d 2 1 a b c d 2 1 a b c d for DCS 501 0700 A K AK A K AK V14 V11 V16 V13 V12 V15 A K AK for DCS 501 0680 1000 Figure 4 1 Location of thyristor modules in DCS 501 601 0100 1000 units Note This drawing is only for showing the location of the modules the module size can be different 3ADW000093R0601...

Страница 24: ...6 V12 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d 2 1 a b c d V24 V22 V26 V23 V25 V21 for DCS 502 0700 A K AK A K AK A K AK A K AK A K AK A K AK V26 V13 V22 V15 V24 V11 V23 V16 V25 V12 V21 V14 for DCS 502 0680 1000 Figure 4 2 Location of thyristor modules in DCS 50x 60x 0025 0075 units DCS 502 602 0100 0700 uni...

Страница 25: ...G G 1 2 G K G K 1 5 G K G K G 1 3 K G T51 K S1 T53 K S1 L S2 1000 1 1000 1 X3 1 X3 3 X4 1 X4 3 L S2 T51 T53 S2 600 1 600 1 S1 P2 P1 S2 S1 P2 P1 REVERSE FORWARD POWER INTERFACE BOARD Snubber circuit Snubber circuit Snubber circuit Basic drawing not all elements are shown Units with 0025 to 0075 ADC Units with 0100 to 0350 ADC Units with 0450 to 0520 ADC 2330 1 for units with 0700 ADC Figure 4 3 Bas...

Страница 26: ... V16 G G K V21 V14 1 4 G K 2 6 1 6 2 5 1 4 2 3 1 2 2 1 1 5 2 4 1 3 2 2 SDCS PIN 1x 2x T51 K S1 T53 K S1 L S2 1000 1 1000 1 X3 1 X3 3 X4 1 X4 3 L S2 T51 T53 S2 600 1 600 1 S1 P2 P1 S2 S1 P2 P1 Snubber circuit REVERSE FORWARD Snubber circuit Snubber circuit Basic drawing not all elements are shown POWER INTERFACE BOARD Units with 0025 to 0075 ADC Units with 0100 to 0350 ADC Units with 0450 to 0520 A...

Страница 27: ...11 12 14 4 2 9 BZP2 BZP3 BZP1 X13 3 5 1 0 V 48 V1 W82 UA 6 UA 15 820R 1k5 3k3 1k5 S1 S2 S1 S2 PE 1 2 3 4 5 6 K G K G K K G K G K K G G G K G K G K G K G K G 2 6 1 6 2 5 1 4 2 3 1 2 2 1 1 5 2 4 1 3 2 2 HWCDD5 7 HWCOD3 5 NC NC 1 1 F102 F103 6A C1 W1 V1 U1 D1 19 17 31 29 3 1 35 33 11 9 27 25 X6 19 17 31 29 3 1 35 33 11 9 27 25 X5 6 x 0 1 µF 6 x 15 Ω Control board Armature current measuring resistance...

Страница 28: ...7 SKKT106 K A K1G1 K2 G2 AK K A AK Note This drawing is not valid for the types SKKT B Figure 4 6 Terminals of half bridge thyristor modules 3 2 1 SKKT132 162 K7 G6 G4 K5 A K AK TT162 K A K1 G1 K2 G2 AK G2 K2 K1 G1 2 3 K5 G4 K7 G6 1 Figure 4 7 Terminals of half bridge thyristor modules K A K1 G1 K2 G2 AK SKKT210 SKKT250 TT250 AK34 G2 G1 K1 K2 K AK A 34 K A AK Figure 4 8 Terminals of half bridge th...

Страница 29: ...vice Manual VI A 4 9 c d 2 1 a b 4 5 2 1 2 4 5 1 TZ425 or SKET 400 Figure 4 9 Terminals of single thyristor modules AK 7K 6G 4K 5G A K 1 3 2 3 2 1 TT425 570 7K 6G 5G 4K Figure 4 10 Terminals of half bridge thyristor modules 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 30: ...Chapter 4 Exchange of Thyristors for Sizes C1 C2 C2b VI A 4 10 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 31: ...ring spanner for press clamp Tissue paper solvent e g ethanol Thermal joint compound type BECHEM RHUS SU 2 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 001 P 0001 Disassembly tool 3ADT 621 023 P1 Note For more detailed information about the wiring of the power part see manual Technical Data Therefore strict observance of the build in instructions given below is of utmost i...

Страница 32: ...the branch fuses of the defective branches 3 Find the defective thyristors by performing an OHM test both polarities over their heat sinks 4 In a 4 quadrant converter change both thyristors clamped be tween the same heatsinks at once Note Because Disc Type semiconductors need a certain compression force to operate properly a measurement outside the clamped heat sinks might be wrong To be sure chan...

Страница 33: ...e 5 3 at the top of the thyristor stack Attention While loosen the mounting clamp the indicating spring must be pulled out a little otherwise the spring will be damaged 5 Attach the disassembly tool at the faulty thyristor and prize open the upper and lower heat sinks see figure 5 2 6 Remove the thyristors Attention To centre the thyristors spring pins are used The pins are inlayed into all lower ...

Страница 34: ...ber spatula 3 Connect the gate leads if possible 4 Clean all parts with tissue paper moistened with solvent witch have had or will have contact with the thyristor or each other lower upper heat sink Do not clean the surfaces of grease too thoroughly because the aluminium surfaces will oxidise in a few seconds Dry all surfaces 5 Centre the thyristors by means of the spring pins Note Be sure that th...

Страница 35: ...ition cor rect torque see figure 5 3 Do not tighten the screws any fur ther Note The correct torque is indicated by means of the welded indicating spring 9 Perform an OHM test to make sure the thyristor is ok 10 Reconnect the DC busbars branch fuses and all other dis mantled parts 11 Perform an OHM test between U1 V1 W1 and C1 D1 to make sure the power part is ok U1 V1 W1 V24 V11 V13 V26 V22 V15 V...

Страница 36: ...00 DCS 600 Service Manual U1 V1 W1 left stack rear front right stack front rear View from the left Front view View from the right V11 V13 V15 V14 V16 V12 Figure 5 5 Location of thyristors in frame A5 2 Q bridge 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 37: ...Chapter 5 Exchange of Thyristors for Size A5 DCS 500 DCS 600 Service Manual VI A 5 7 U1 V1 W1 C1 D1 Figure 5 6 Location of branch fuses frame A5 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 38: ...Chapter 5 Exchange of Thyristors for Size A5 VI A 5 8 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 39: ...see Table 6 1 electrical connections 13 Nm M8 25 Nm M10 50 Nm M12 Screws are metric type use appropriate nuts 13 mm nut for thyristor fixing with 20 mm max outer diameter Tissue paper solvent e g ethanol Molikote MSO2 Thermal joint compound type BECHEM RHUS SU 2 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 001 P 0001 Note For more detailed information about the wiring of t...

Страница 40: ... is part of the re verse bride V21 V22 a s o loosen the screws which keep the press clamp and the heat sink in position remove the heat sink mark the direction of the thyristor and the positition of the Gate leads then remove the thyristor Find faulty thyristor Perform the OHM test with both polarities Use the DC terminal of the antiparallel thyristors connected as one measuring point and the rema...

Страница 41: ...nd AC busbar Do not clean the surfaces of grease too thoroughly because the aluminium surfaces will oxidise in a few seconds Dry all surfaces Connect the gate leads if possible Place the thyristor with the right direction into the guiding tool Spread the head conducting paste by turning the thyristor 90 left and right Note Do not pinch or cut the gate leads or any other cable Turn the thyristor so...

Страница 42: ... 12 14 4 24 SLZF 89B Table 6 1 Mounting torques and forces for disc type thyristors In case of a 4 quadrant type converter Perform the OHM test with both polarities another time to make sure the thyristor which was used for the reverse bridge is definitly healthy If this test indicates high resistance the thyristor is healthy and can be used If this test indicates low resistance the thyristor of t...

Страница 43: ...ce Manual VI A 6 5 T51 T53 P2 P1 P2 P1 F11 F14 F13 F16 F15 F12 Indicator View from the left Direction of the thyristors Front view Connect wiring of snubber circuits Figure 6 1 Location of thyristors in modules size C3 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 44: ... VI A 6 6 DCS 500 DCS 600 Service Manual Thyristors only in the case of 4 Q converters Figure 6 2 Location of thyristors in modules size C3 Note Removed fuses busbars and upper parts of heat sinks 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 45: ...und type BECHEM RHUS SU 2 grease Manufacturer Carl Bechem GmbH 58089 Hagen ABB Service GHSN 390 001 P 0001 Disassembly tool DCF 1066721 P1 Note For more detailed information about the wiring of the power part see publication Technical Data Therefore strict observance of the build in instructions given below is of utmost importance Make sure that the new component can replace the old one in accorda...

Страница 46: ...nd the heat sink as the second measuring point Now perform the OHM test with both polarities between the isolated heat sink and the heat sink which was connected to the fuse as the second measurement point Depending on the result the thyristor located between the measuring terminals of the first test or the second one needs to be removed Remove faulty thyris tor If the thyristor is partly covered ...

Страница 47: ...iece of tissue paper moistened with solvent Dry all surfaces Spread a thin layer of heat conducting paste on both sides of the thyristor if necessary use a rubber spatula Connect the gate leads if possible Clean all parts with tissue paper moistened with solvent witch have had or will have contact with the thyristor or each other lower upper heat sink Do not clean the surfaces of grease too thorou...

Страница 48: ... is a very sensitive instrument and must be handled with care Tighten each nut in turn half a turn at a time with the help of a ring spanner until the indicating spring clicks into position cor rect torque see Figure 7 2 Do not tighten the screws any further Note The correct torque is indicated by means of the welded in dicating spring Perform an OHM test to make sure the thyristor is ok Reconnect...

Страница 49: ... on the right front of the module Assembly C4 Busbars on the left front of the module Figure 7 3 Location of thyristors in size C4 4 Q bridge V12 V16 V14 V11 V13 V15 V12 V16 V14 V11 V13 V15 Assembly C4 Busbars on the right front of the module Assembly C4 Busbars on the left front of the module Figure 7 4 Location of thyristors in frame C4 2 Q bridge 3ADW000093R0601_DCS500B DCS600_Service Manual_e_...

Страница 50: ...Chapter 7 Exchange of Thyristors for Size C4 VI A 7 6 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 51: ...age of 600V The advantage of the SDCS PIN 20xB 20xA 20x is the replace ment of 6 other boards plus a small RC network Thus the spare part handling becomes easier Hardware coding On the SDCS PIN 20xB resistors are used for hardware coding of the module zero current detection and current scaling In a new converter the resistors are already cut according to application If the SDCS PIN 20xB board is u...

Страница 52: ...ether with SDCS PIR 21 or SDCS PIN 205B 205A 205 can be used as spare parts Converters IDC 700A and UAC 400V 500V type C2 SDCS PIN 25 together with RC network possible only in converters with an A in their serial number or SDCS PIN 205B 205A 205 can be used as spare parts pos sible in converters with an A or B in their serial number In an A converter do not connect the RC network Note In a B conve...

Страница 53: ...chnical Data Install the new SDCS PIN 20xB board Note SDCS PIN 205B replaces SDCS PIN21 23 and SDCS PIN 206B replaces SDCS PIN 22 24 Reconnect all cables and plugs The converter is equipped with a SDCD PIN 25 board Make sure electrical and mechanical safety is obtained Mark the cables connected to U1 V1 W1 and C1 D1 Mark the plugs connected to X22 X3 and X4 Disconnect all cables and plugs Remove t...

Страница 54: ...Chapter 8 Compatibility of SDCS PIN 2 boards VI A 8 4 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 55: ... it in position to prevent any movement Repeat it with the cabinet s door Switch on the drive and try to turn the motor The air pressure switch is ok when the converter is switched off by error F50 NO C FAN crosscheck this result with the module s door closed Fan The lifetime of the cooling fan is about 20 000 to 40 000 hours depending on the converter type The actual lifetime depends on the usage...

Страница 56: ... the other work to be done for preventive maintenance Actions Make sure all supply voltages are switched off most important the supply for the power part armature for the electronic power part SDCS POW 1 for the converter fan and for other auxiliaries Open the cabinet s and module s door if needed secure them Set a latching torque spanner to 25 Nm 18 lb ft a 17 mm nut is needed too Check the torqu...

Страница 57: ...500 DCS 600 Service Manual VI A 9 3 Figure 9 1 Power part of a converter module type C4 Screws to be checked Screws to be checked Screws to be checked Screws to be checked located behind the bus bar 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 58: ...Chapter 9 Preventive Maintainance VI A 9 4 DCS 500 DCS 600 Service Manual 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 59: ...B 1 3ADT220059R1 SCDS COM 5 separate only for DCS500B AMC Communic Board DCS600 1 3ADT309900R1 AMC DC Board without Software f DCS600 AMC Communic Board DCS600 1 3BSE017192R1 AMC DC_Clas1 Board without Software f DCS600 Control Panel 1 3ADT220071R5 CDP312 Rev F For DCS500B DCS600 I O Extension Board 1 3BSE005851R1 SDCS IOE 1 Adapt Board Analog Tacho 1 3ADT300600R1 PS 5311 SET Select only one Board...

Страница 60: ...tem 2 20 3 30 DI DO connection board 1 3ADT220090R14 SDCS IOB 21 coat 24V DC 48V DC DI DO connection board 1 3ADT220090R13 SDCS IOB 22 coat 115V AC DI DO connection board 1 3ADT220090R23 SDCS IOB 23 coat 230V AC AI AO connection board 1 3ADT220090R20 SDCS IOB 3 coat Communication Board 1 3ADT220090R26 SCDS COM 5 coat separate I O Extension Board 1 3ADT220090R25 SDCS IOE 1 coat Adapt Board Analog T...

Страница 61: ...35 SDCS PIN 205B Coat 100A 1000A 400 500V Mod Power interface board 1 1 3ADT220090R38 SDCS PIN 206B Coat 110A 270A and 450A 600V M Power interface board 1 1 3ADT220090R6 SDCS PIN 51 coat for 400V up to 1000V AC Puls transformer board 1 2 3ADT220090R5 SDCS PIN 41 A coat 900A 5150A Select only one Board Coated Boards for 25A 5150A Modules 3ADW000093R0601_DCS500B DCS600_Service Manual_e_f ...

Страница 62: ... 3 3 DCZ9838791P1 170M1566 Cooling fan 1 1 DCA0017670P1 CN52B2 1 If used as a spare part for DCF the resistors R113 R116 R119 must be removed For further information see Technical Data DCS500 DCS600 Thyr Modules SKKT 42 16E are not identical to Thyr Modules SKKT 42 B 16E used for DCS400 Converter Modules 50 A 400V 500V CONVERTER Module contains 2Q 4Q 6 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES T...

Страница 63: ...3 6 DCA0011922P1 SKKT72 20E Power interface board 1 1 3ADT312500R2 SDCS PIN 206B Repl SDCS PIN 23 and PIN206 Fuse F101 F103 on PIN206B 3 3 3BSC770010R0101 KTK R6A 660V for PIN206B min QTY 10pcs Semiconductor fuses 3 3 DCA0012694P1 170M3815 Cooling fan 1 1 DCA0012678P1 W2E143 AA09 25 110 A 600V CONVERTER Module contains 2Q 4Q 10 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor modules 3 6 DCA0...

Страница 64: ...es 250 A 400V 500V CONVERTER Module contains 2Q 4Q 13 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor modules 3 6 DCA0011957P1 SKKT132 20E Power interface board 1 1 3ADT312500R2 SDCS PIN 206B Repl SDCS PIN 23 and PIN206 Fuse F101 F103 on PIN206B 3 3 3BSC770010R0101 KTK R6A 660V for PIN206B min QTY 10pcs Semiconductor fuses 3 3 DCA0003547P1 170M3819 changed in Oct 2001 Cooling fan 1 1 DCA0012...

Страница 65: ...T250 16E alt TT250N16KOF GHSN610089P2 Power interface board 1 1 3ADT312500R1 SDCS PIN 205B Repl SDCS PIN 21 and PIN205 Fuse F101 F103 on PIN205B 3 3 3BSC770010R0101 KTK R6A 660V for PIN205B min QTY 10pcs Semiconductor fuses 3 3 DCA0012716P1 170M6811 Cooling fan 1 1 DCA0012171P1 W2E200 HH38 06 520 A 400V 500V CONVERTER Module contains 2Q 4Q 17 10 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6...

Страница 66: ...N 205B Repl SDCS PIN 21 and PIN205 Fuse F101 F103 on PIN205B 3 3 3BSC770010R0101 KTK R6A 660V for PIN205B min QTY 10pcs Semiconductor fuses Module 3 3 DCA0012724P1 170M6813 Fuses for Cabinets are differ Cooling fan 1 1 DCA0012171P1 W2E200 HH38 06 Fuses used in Encl Converter 3 3 3ADV050092P20 170M6016 Fuses for Encl Conv w OESA 820 A 400V 500V CONVERTER Module contains 2Q 4Q 18 30 DESCRIPTION 2 Q ...

Страница 67: ...ard 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 3ADC770010P5 170M6162 Cooling fan 1 1 3ADT754018P1 D2E 160 AH02 15 1200 A 400V 500V CONVERTER Module contains 2Q 4Q 21 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012031P1 5STP18F1800 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004...

Страница 68: ...ESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012015P1 T589N18TOF Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0010683P1 170M6035 Cooling fan 1 1 3ADT754006P1 RD23P 4DW 4I 1R 900 A 400V 500V CONVERTER Module contains 2Q 4Q 20 10 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012007P1 T4...

Страница 69: ...PE DATA NOTES Thyristor 6 12 DCA0012023P1 5STP16F2400 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012805P1 170L7299 Cooling fan 1 1 3ADT754006P1 RD23P 4DW 4I 1R 1500 A 600V 690V CONVERTER Module contains 2Q 4Q 24 10 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012031P1 5STP18F1800 Puls transform...

Страница 70: ...s 2Q 4Q 26 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0012058P1 5STP18L3600 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012864P1 170M7510 Cooling fan Bus Bars Left side 1 1 DCA0018692P1 RG35P 4DK 7M 1R e g DCSxxx 2050 91L21P Cooling fan Bus Bars Right side 1 1 DCA0012660P1 RG35P 4DK 7M 1L e ...

Страница 71: ...P1 RG35P 4DK 7M 1L e g DCSxxx 2650 x1R21P Select only one Cooling Fan for this C4 Modules 2650 A 1000V CONVERTER Module contains 2Q 4Q 30 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0016169P1 5STP24L2800 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0017271P1 170M7035 Cooling fan Bus Bars Left s...

Страница 72: ...4DK 7M 1L e g DCSxxx 3300 x1R21P Select only one Cooling Fan for this C4 Modules 3300 A 600V 690V CONVERTER Module contains 2Q 4Q 34 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristor 6 12 DCA0016151P1 5STP27L1800 Puls transformer board 1 2 3BSE004939R1 SDCS PIN 41 A Power interface board 1 1 3BSE004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012821P1 170M7026 Cooling fan Bus Bars Left side 1...

Страница 73: ...E004940R1 SDCS PIN 51 Semiconductor fuses 6 6 DCA0012856P1 170M7036 Cooling fan Bus Bars Left side 1 1 DCA0018692P1 RG35P 4DK 7M 1R e g DCSxxx 4750 x1L21P Cooling fan Bus Bars Right side 1 1 DCA0012660P1 RG35P 4DK 7M 1L e g DCSxxx 4750 x1R21P Select only one Cooling Fan for this C4 Modules 4750 A 600V 690V 790V CONVERTER Module contains 2Q 4Q 38 00 DESCRIPTION 2 Q 4 Q CODE TYPE DATA NOTES Thyristo...

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