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ABB CoriolisMaster FCB400, Руководство пользователя

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6 

CoriolisMaster FCB400, FCH400

 CORIOLIS MASS FLOWMETER  |  CI/FCB400/FCH400-EN REV. H 

 

 

 

2

 

Use in potentially explosive atmospheres 

 

Note 

Further information on the Ex-Approval of devices can be found in the type examination certificates or the relevant certificates at 

www.abb.com/flow

 . 

 

 

Device overview 

 

ATEX / IECEx 

 

 

 

Standard / No explosion protection 

Zone 2, 21, 22 

Zone 1, 21 (Zone 0) 

Model number 

FCx4xx Y0 

FCx4xx A2 

FCx4xx A1 

Integral mount design 
• Standard 
•  Zone 2, 21, 22 
• Zone 

1, 

21 

• Zone 

0 

 

 

 

 

Model number 

FCT4xx Y0 

FCx4xx Y0 

FCT4xx A2 

FCx4xx A2 

FCT4xx A1 

FCx4xx A1 

Remote mount design 
Transmitter and 
flowmeter sensor 
• Standard 
•  Zone 2, 21, 22 
• Zone 

1, 

21 

• Zone 

0 

 

 

 

Model number 

FCT4xx Y0 

FCT4xx A2 

FCx4xx A1 

Remote mount design 
Transmitter  
• Standard 
•  Zone 2, 21, 22 
Sensor 
• Zone 

1, 

21 

• Zone 

0 

 

 

 

Model number 

— 

FCT4xx A2 

FCx4xx A1 

Remote mount design 
Transmitter 
•  Zone 2, 21, 22 
Sensor 
• Zone 

1, 

21 

 

— 

 

 

1 

Single-compartment housing 

2 

Dual-compartment housing 

3

  Zone 0 within the meter tube 

 

 

 

 

Содержание CoriolisMaster FCB400

Страница 1: ...mpact Coriolis mass flowmeters from the CoriolisMaster FCB400 series offer low pressure drop high capacity an intuitive ABB display featuring a standardized design and cross product compatibility five...

Страница 2: ...Inspection 28 Transporting the device 28 Storing the device 29 Ambient conditions 29 Returning devices 29 5 Installation 29 General installation conditions 29 Installation location and assembly 29 Li...

Страница 3: ...meterization via the infrared service port adapter 75 Parameterization via HART 76 Basic Setup 77 Menu Easy Setup 77 8 Operation 81 Safety instructions 81 Menu navigation 81 Menu levels 82 Selecting a...

Страница 4: ...airs to the product may only be performed if expressly permitted by these instructions Information and symbols on the product must be observed These may not be removed and must be fully legible at all...

Страница 5: ...nsating pipe offsets pipe vibrations pipe expansions etc For use as a climbing aid for example for mounting purposes For use as a bracket for external loads for example as a support for piping etc Mat...

Страница 6: ...del number FCx4xx Y0 FCx4xx A2 FCx4xx A1 Integral mount design Standard Zone 2 21 22 Zone 1 21 Zone 0 Model number FCT4xx Y0 FCx4xx Y0 FCT4xx A2 FCx4xx A2 FCT4xx A1 FCx4xx A1 Remote mount design Trans...

Страница 7: ...Model number FCT4xx Y0 FCx4xx Y0 FCT4xx F2 FCx4xx F2 FCT4xx F1 FCx4xx F1 Remote mount design Transmitter and flowmeter sensor Div 2 Zone 2 Div 1 Zone 1 Zone 0 Model number FCT4xx Y0 FCT4xx F2 FCx4xx...

Страница 8: ...tection Without Y0 ATEX IECEx Zone 2 22 A2 ATEX IECEx Zone 1 21 A1 cFMus version Class 1 Div 2 Zone 2 21 F2 cFMus version Class 1 Div 1 Zone 1 21 F1 NEPSI Zone 2 22 S2 NEPSI Zone 1 21 S1 Design termin...

Страница 9: ...R7 Remote mount dual compartment housing stainless steel 3 NPT in Ex d XP R8 Remote mount single compartment housing wall mounting aluminum 4 M20 1 5 W1 Remote mount single compartment housing wall m...

Страница 10: ...nector with 10 m cable length attached 4 signal lines U6 2 RJ45 connector with 10 m cable length attached 4 signal lines DU 1 RJ45 connector with 10 m cable length attached 8 signal lines UH 1 RJ45 co...

Страница 11: ...rd Integral mount design with dual compartment housing and active digital output option card II 1 2 1 G Ex db eb ia mb IIC T6 T1 Gb II 2 1 D Ex eb tb IIIC T80 C Db FCa4c A1efghijY Sensor in remote mou...

Страница 12: ...I III Div 1 GPS EFG T6 CL I ZN 1 AEx db ia IIB H2 T6 T1 USA ZN21 AEx ia tb IIIC T80 C USA CL I ZN 1 Ex db ia IIB H2 T6 T1 CAN ZN21 Ex ia tb IIIC T80 C CAN See handbook for temperature class informatio...

Страница 13: ...F 90 C 194 F Devices in integral mount design with single compartment housing Tamb Temperature resistance 50 C 122 F 75 C 167 F 60 C 140 F 85 C 185 F 70 C 158 F 95 C 203 F Sensor in remote mount desig...

Страница 14: ...6 F 95 C 203 F 80 C 176 F 60 C 140 F 205 C 400 F 130 C 266 F 205 C 400 F 130 C 266 F 195 C 383 F 130 C 266 F 130 C 266 F 95 C 203 F 80 C 176 F 70 C 158 F 205 C 400 F 130 C 266 F 205 C 400 F 130 C 266...

Страница 15: ...on of ambient temperature and temperature class Temperature class Ambient temperature Tamb T1 T2 T3 T4 T5 T6 30 C 86 F 205 C 400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 80 C 176 F 40 C 104 F...

Страница 16: ...400 F 205 C 400 F 195 C 383 F 130 C 266 F 95 C 203 F 80 C 176 F Model FCx4xx A2 and FCx4xx F2 in Zone 2 Division 2 The table shows the maximum permissible measuring medium temperature as a function of...

Страница 17: ...mount design only Type of protection ATEX IECEx Increased safety Ex e Type of protection USA Canada non IS Maximum 250 Vrms Terminals 1 2 L N Type of protection ATEX IECEx Either increased safety Ex...

Страница 18: ...41 42 active Terminals 41 42 and UCO 32 30 V 30 mA 30 V 30 mA Digital output 41 42 passive Terminals 41 42 30 V 25 mA 30 V 25 mA Digital output 51 52 active Terminals 51 52 and V1 V2 30 V 30 mA 30 V 3...

Страница 19: ...V3 V4 active Terminals V3 V4 and V1 V2 30 V 3 45 mA 30 V 3 45 mA Digital input V1 V2 passive Digital input V3 V4 passive Terminals V1 V2 or V3 V4 30 V 3 45 mA 30 V 3 45 mA Digital output V1 V2 active...

Страница 20: ...0 22 0 22 Digital output 41 42 active Terminals 41 42 and UCO 32 30 0 1 30 30 115 115 826 225 16 16 10 10 0 08 0 08 Digital output 41 42 passive Terminals 41 42 30 0 1 30 30 225 27 5 0 08 Digital outp...

Страница 21: ...l output V1 V2 passive Digital output V3 V4 passive Terminals V1 V2 or V3 V4 30 0 1 30 30 225 13 16 0 27 Digital input V3 V4 active Terminals V3 V4 and V1 V2 30 0 1 27 8 30 119 3 45 826 25 8 17 17 31...

Страница 22: ...circuits The information in Changing the type of protection on page 26 must be observed when changing the type of protection Active digital output DANGER Risk of injury caused by live parts Option car...

Страница 23: ...icable regulations for the protection of employees to ensure safe operation cFMus The installation commissioning maintenance and repair of devices in areas with explosion hazard must only be carried o...

Страница 24: ...ust be sealed before commissioning in accordance with the applicable standards Note Low temperature version devices optional up to 40 C 40 F ambient temperature are supplied with metal cable glands du...

Страница 25: ...Class II Groups E F and G a maximum surface temperature of 165 C 329 F may not be up scaled All cable conduits should be sealed from the device within a distance of 18 in 457 mm ABB flowmeters are des...

Страница 26: ...the type of protection If you are installing in Zone 1 Div 1 the current outputs and digital outputs of models FCB430 450 and FCH430 450 can be operated with different types of protection Current out...

Страница 27: ...Pressure Equipment Directive PED 1 CE mark with notified body 2 Serial number of the sensor 3 Fluid group or reason for exception 4 Material of the pressure bearing parts wetted parts 5 Nominal diame...

Страница 28: ...lay and before installation Transporting the device DANGER Life threatening danger due to suspended loads In the case of suspended loads a danger of the load falling exists Standing under suspended lo...

Страница 29: ...d to direct sunlight If necessary provide a suitable means of sun protection on site The limit values for ambient temperature Tambient must be adhered to On flange devices ensure that the counterflang...

Страница 30: ...is caused by this equipment Mounting position The flowmeter operates in any mounting position Depending on the measuring medium liquid or gas and the measuring medium temperature certain mounting pos...

Страница 31: ...uring media Observe the following points to avoid measuring errors Gases must be dry and free of liquids and condensates Avoid the accumulation of liquids and the formation of condensate in the meter...

Страница 32: ...th dual gasket as shown in Figure 10 Heat tracing of the sensor When operating the sensor in conjunction with heat tracing the temperature at point C Figure 10 100 C 212 F may not be exceeded at any t...

Страница 33: ...dditional temperature data in Temperature data on page 13 Measuring medium temperature Tmedium FCx430 50 to 160 C 58 to 320 F FCx450 50 to 205 C 58 to 401 F In devices with order code Extended tower l...

Страница 34: ...or Not all connections shown here are available in all the devices and designs The permissible material load of the device can additionally differ from the material load of the connection The permissi...

Страница 35: ...e gaskets to seal the process connections 2 Tighten flange screws by working on each in a crosswise manner with the maximum permissible torque 3 Check the seal integrity of the process connections Ins...

Страница 36: ...the remote mount design 1 Hole pattern for mounting holes 2 Female thread either in NPT or M20 1 5 see model coding In the case of a in NPT there is a plug instead of a cable gland Figure 17 Mounting...

Страница 37: ...housing is open contact protection is not provided and EMC protection is limited Before opening the housing switch off the power supply NOTICE Potential adverse effect on the IP rating Check the O ri...

Страница 38: ...itter position Depending on the installation position the transmitter housing or LCD display can be rotated to enable horizontal readings Transmitter housing DANGER Damaging the device carries a risk...

Страница 39: ...22 Rotating the LCD indicator Turn the LCD indicator 1 Open housing A see Opening and closing the housing on page 37 2 Perform steps B to F Rotate LCD indicator single compartment housing The LCD indi...

Страница 40: ...located on the transmitter motherboard and can be accessed after removing the front housing cover Plug in cards Pos Description Quantity 1 Current output 4 to 20 mA passive red Order number 3KQZ400035...

Страница 41: ...RT DSA Loop power supply 24 V DC blue Current output 4 to 20 mA passive red G0 DRN Passive digital input yellow G0 DRN DSG Passive digital input yellow Passive digital output green G0 DRN DSA Passive...

Страница 42: ...c electricity observe ESD guidelines Make sure that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 R...

Страница 43: ...that the static electricity in your body is discharged before touching electronic components 1 Switch off the power supply 2 Unscrew remove the cover 3 Remove the LCD indicator Ensure that the cable...

Страница 44: ...mage to components The electronic components of the printed circuit board can be damaged by static electricity observe ESD guidelines Make sure that the static electricity in your body is discharged b...

Страница 45: ...ere to the limit values of the power supply in accordance with the information on the name plate Observe the voltage drop for large cable lengths and small conductor cross sections The voltage at the...

Страница 46: ...dependent Shield Copper braid with approximately 85 coverage Temperature range Application dependent for use in potentially explosive atmospheres observe the information in Temperature resistance for...

Страница 47: ...ections for inputs and outputs Terminal Function comments Uco 32 31 32 Current output 4 to 20 mA HART output active or Current output 4 to 20 mA HART output passive 41 42 Passive digital output DO1 51...

Страница 48: ...gital output V1 V2 X Active digital output V3 V4 X Modbus V1 V2 X Profibus DP V1 V2 X Single compartment housing Active digital output V1 V2 X X X X Active digital output V3 V4 X X X X Modbus V1 V2 X...

Страница 49: ...urrent output 31 32 Uco is set permanently to 22 6 mA and no longer follows the selected process variable HART communication is deactivated As a result the passive digital outputs 41 42 or 51 52 can a...

Страница 50: ...41 42 and 51 52 are not electrically isolated from each other An electrically isolated digital output can be made using a plug in module If using a mechanical counter it is advisable to set a pulse wi...

Страница 51: ...ional binary output can be implemented via the Active digital output white plug in card Can be configured on site as a logical output for V1 V2 flow direction signaling alarm output etc via software C...

Страница 52: ...active Terminals V1 V2 V3 V4 Off output UL 200 mV IL 0 mA On output 0 V UH 24 V dependent on RB 0 mA IH 22 5 mA dependent on RB For pulse frequency output Terminals V3 V4 Off output UL 200 mV IL 0 mA...

Страница 53: ...ard as a Modbus PROFIBUS DP interface I internal E external The corresponding plug in card can only be used in slot OC1 For information on communication through the Modbus or PROFIBUS DP protocols ref...

Страница 54: ...RX value of 1000 1 W is recommended at a voltage level of 24 V DC The input on the distributed control system is reduced from 24 V DC to 0 V DC falling edge with 1 at the digital output Current output...

Страница 55: ...can be used parallel or only individually The electrical isolation between the digital outputs also depends on the wiring Figure 49 Connection versions digital output 41 42 and 51 52 DO 41 42 and 51...

Страница 56: ...mpartment housing Single compartment housing 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for inputs and outputs 4 Terminal for potential equalization 5 LCD indicator 6...

Страница 57: ...ecting to an electrical supply Lead the power supply cable into the housing through the top cable entry Lead the cables for signal inputs and signal outputs into the housing through the middle and whe...

Страница 58: ...per terminal box back side B Lower terminal box C Signal cable to sensor 1 Terminals for power supply 2 Cover for power supply terminals 3 Terminals for signal cable 4 Terminals for inputs and outputs...

Страница 59: ...he housing protection class Follow the instructions in Opening and closing the housing on page 37 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20...

Страница 60: ...in Opening and closing the housing on page 37 to open and close the housing safely Terminal ABB signal cable 3KQZ407123U0100 HELKAMA signal cable 20522 GND Blue Blue 4 UFE White white 3 A Yellow Blue...

Страница 61: ...ue QV Tm Measuring medium temperature The process values of the HART variables can be set in the device menu Modbus communication Note The Modbus protocol is an unsecured protocol as such the intended...

Страница 62: ...length of 600 m 1968 ft For the symmetrical pairs in RS485 systems a surge impedance of more than 100 is preferred especially at a baud rate of 19200 and above PROFIBUS DP communication Note The PROF...

Страница 63: ...t s Spur cable length LS at 1500 kBit s LS 0 25 m at 1500 kBit s LS 0 00 m At 1500 kBit s and ABB DP cable type A Sum of all spur cable lengths LS 6 60 m trunk cable length LT 6 60 m total length LT L...

Страница 64: ...atus Information can be accessed cyclically For Device Configuration a Webserver is available providing full access to all parameter and diagnostic data EtherNet IP Interface Configuration Through the...

Страница 65: ...both topologies Ethernet communication is only available for installations in Zone 2 Division 2 or general purpose The rated voltage of these non intrinsically safe circuits are UM 57 V Topology No E...

Страница 66: ...ed No wires in Ethernet cable PoE Port Clamp Function Cable Ring or daisy chain 2 4 No 1 1 RD white orange 2 RD orange 3 TD white green 4 TD green 2 1 RD white orange 2 RD orange 3 TD white green 4 TD...

Страница 67: ...equipped with 2 M12 with 4 wires each connecting to Port 1 2 Flowmeter equipped with 1 M12 with 8 wires connecting to Port 1 2 These options allow for connection to different network topologies Topolo...

Страница 68: ...M12 connector when the device is de energized 1 Remove the metal M12 connector closing cap at transmitter enclosure from delivery state 2 Connect the customer M12 connector cable 3 Put the enclosed r...

Страница 69: ...n RJ45 with 4 wires Yellow Port 1 X1 Orange Port 1 X2 White Port 1 X3 Blue Port 1 X4 RJ45 with 8 wires White orange Port 1 X1 Orange Port 1 X2 White green Port 1 X3 Green Port 1 X4 White blue Port 2 X...

Страница 70: ...Mod showing G continously Device ready for Operation Working properly green Flashing 1 Hz Mod changing between G and Standby Device not configured yet green red Flashing 1Hz Device performs Power On T...

Страница 71: ...63 Position of the DIP switches DIP switches are located behind the front housing cover The DIP switches are used to configure specific hardware functions The power supply to the transmitter must be...

Страница 72: ...tection is activated device parameterization cannot be changed via the LCD indicator Activating and sealing the write protection switch protects the device against tampering Number Function On Write p...

Страница 73: ...ntegrated LCD indicator see Menu Easy Setup on page 77 Alternatively the CoriolisMaster FCB400 FCH400 can also be commissioned and operated via standard HART tools These include ABB HART handheld term...

Страница 74: ...ART Communication ServicePort Select the corresponding COM port Baud rate 19200 The flowmeter is detected and the CoriolisMaster DTM starts automatically Confirm the dialog field Upload parameters by...

Страница 75: ...ZA100 infrared service port adapter By combining the HART DTM and the software ABB AssetVision available at www abb com flow all parameters can also be set without a HART connection 1 Infrared service...

Страница 76: ...suited HART Modem All parameters can also be set via the HART protocol using the HART DTM available at www abb com flow and the ABB AssetVision software 1 PC Notebook running ABB AssetVision and HART...

Страница 77: ...for the corresponding process value Unit Density Selection of the unit for the density e g for the associated parameters and the corresponding process values Unit Temperature Selection of unit for tem...

Страница 78: ...n digital output 51 52 90 Shift Output of the same pulses as for digital output 41 42 phase shifted by 90 Only if digital output 41 42 has been configured as a pulse or frequency output 180 Shift Outp...

Страница 79: ...digital output 41 42 while pulses for reverse flow are output on digital output V3 V4 When Reverse is selected pulses for reverse flow are output on digital output 41 42 while pulses for forward flow...

Страница 80: ...he volume flow for feed flow and reverse flow The value is also used to calculate the corresponding percentage value Density Max Sets the maximum minimum density to be measured This value is used to c...

Страница 81: ...current functions of the and operating buttons Figure 71 LCD display The LCD indicator has capacitive operating buttons These enable you to control the device through the closed housing cover Note Th...

Страница 82: ...values From the level of the process display you can branch out into two menu levels information level configuration level Information level Operator Menu The information level contains the parameters...

Страница 83: ...for editing The decimal place that is currently selected is highlighted Parameter name 12 3456 unit Next OK 3 Use to select the decimal place to change 4 Use to set the desired value 5 Use to select...

Страница 84: ...a symbol and text e g Electronics appears at the bottom of the process screen The text displayed provides information about the area in which the error has occurred Process display Electronics The er...

Страница 85: ...structions OI 10 Dismounting and disposal Dismounting WARNING Risk of injury due to process conditions The process conditions for example high pressures and temperatures toxic and aggressive measuring...

Страница 86: ...ective 2012 19 EU If there is no possibility to dispose of the old equipment properly our Service can take care of its pick up and disposal for a fee Parameter description in the operating instruction...

Страница 87: ...r details Company Address Contact person Telephone Fax Email Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pos...

Страница 88: ...notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We re...

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