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4

Supplemental Installation Manual for ACS580-0P

Safety instructions

(3AXD50000044794) and Quick Start Guide 

(3AXD500000

49129

)

 for more information.

• Before you connect voltage to the drive, 

make sure that the drive covers are on. 

Keep the covers on during the operation.

• Before you adjust the drive operation limits, 

make sure that the motor and all driven 

equipment can operate throughout the set 

operation limits.

• Before you activate the automatic fault reset 

or automatic restart functions of the drive 

control program, make sure that no 

dangerous situations can occur. These 

functions reset the drive automatically and 

continue operation after a fault or supply 

break. If these functions are activated, the 

installation must be clearly marked as 

defined in IEC/EN 61800-5-1, subclause 

6.5.3, for example, “THIS MACHINE 

STARTS AUTOMATICALLY”.

• The maximum number of drive power-ups is 

five in ten minutes. Too frequent power-ups 

can damage the charging circuit of the DC 

capacitors. 

• If you have connected safety circuits to the 

drive (for example, emergency stop and 

Safe torque off), validate them at the start 

up. For the validation of the Safe Torque Off, 

see ACS

580 firmware manual 

(3AXD500000

16097

 [English])

. For the 

validation of other safety circuits, see the 

instructions provided with them.

Note:

• If you select an external source for start 

command and it is on, and the start 

command is level-triggered, the drive will 

start immediately after fault reset. See 

parameters 20.02 Ext1 start trigger type and 

20.07 Ext2 start trigger type in ACS

580  

control program firmware manual 

(3AXD500000

16097

 [English])

.

• When the control location is not set to Local 

(text Hand is not shown on the top row of the 

panel and parameter 19.19 Off mode 

disable has value Off button disabled), the 

stop key on the control panel will not stop 

the drive.

• Frames R1…R5: Do not attempt to repair a 

malfunctioning drive; contact your local 

representative for replacement or repair by 

authorized persons.

• Frames R6…R9: Can be repaired by 

authorized persons.

Electrical safety in installation, 

start-up and maintenance

Precautions before electrical work

These warnings are for all personnel who do 

work on the drive, motor cable or motor. 

WARNING!

 Frames R1 … R9: Obey 

these instructions. If you ignore them, 

injury or death, or damage to the equipment 

can occur. If you are not a qualified electrical 

professional, do not do electrical installation or 

maintenance work. Go through these steps 

before you begin any installation or 

maintenance work.
1. Clearly identify the work location.
2. Disconnect all possible voltage sources. 

Lock and tag.
• Open the main disconnector at the power 

supply of the drive.

• Make sure that reconnection is not 

possible. 

• Disconnect any external power sources 

from the control circuits

• After you disconnect the drive, always 

wait for 5 minutes to let the intermediate 

circuit capacitors discharge before you 

continue. 

3. Protect any other energized parts in the 

work location against contact.

4. Take special precautions when close to bare 

conductors.

Содержание ACS580 Series

Страница 1: ...ACS580 0P Supplement Installation Manual for ACS580 0P ACS580 0P Enclosed Drives 230V 1 100 HP 480V 1 200 HP 575 2 150 HP ...

Страница 2: ......

Страница 3: ...edges Handle the drive carefully Frames R5 R9 Lift the drive with a lifting device Use the lifting eyes of the drive Frames R5 R9 Do not tip the drive over The drive is heavy and its center of gravity is high An overturning drive can cause physical injury Beware of hot surfaces Some parts such as heatsinks of power semiconductors remain hot for a while after disconnection of the electrical supply ...

Страница 4: ... start immediately after fault reset See parameters 20 02 Ext1 start trigger type and 20 07 Ext2 start trigger type in ACS580 control program firmware manual 3AXD50000016097 English When the control location is not set to Local text Hand is not shown on the top row of the panel and parameter 19 19 Off mode disable has value Off button disabled the stop key on the control panel will not stop the dr...

Страница 5: ...d and corner grounded TN systems North America in ACS580 Hardware Manual Note For other systems connecting the internal EMC filter will reduce the conducted emission If the drive will be connected on a corner grounded TN system make sure the EMC filter is not connected metal screws should not be installed Connections with metal screws in these systems can cause danger or damage See section Checkin...

Страница 6: ...erference In a multiple drive installation connect each drive separately to the protective earth PE bus of the power supply Make sure that the conductivity of the protective earth PE conductors is sufficient See section Power cable terminal and lead through data in ACS580 Hardware Manual Obey the local regulations Connect the power cable shields to the protective earth PE terminals of the drive St...

Страница 7: ...DC UDC and the grounding PE terminal is close to 0 V Install temporary grounding to the drive output terminals T1 U T2 V T3 W Connect the output terminals together as well as to the PE Start up and operation Make sure the motor is not run over the rated speed with dynamic positive displacement loads General safety in operation These instructions are for all personnel that operate the drive WARNING...

Страница 8: ...of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB and its affiliates are not liable for damages and or losses related to such security breaches any unauthorized access interference intrusion leakage and or the...

Страница 9: ...e the type of your drive refer to its construction code on either Serial number label attached on upper part of the top mounting plate between the mounting holes Type code label attached to the base frame on the side of the enclosure ACS580í0Pí052Aí4 S N 2173303939 U1 3ph 400 480 VAC I2 62 52 A ACS580 0P 052A 4 Input U1 3ph 400 480 VAC I1 52 A F1 50 60 Hz U2 3ph 0 U1 I2 52 A Output Made in USA of ...

Страница 10: ...mage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive output Terminals T1...

Страница 11: ...are configured for wiring access from the bottom only The following figures show the layout and wiring connection points For drive control wiring see Maintain appropriate separation of control and power wires Disconnect Switch or Circuit Breaker Motor Ground Lug Fuses P1 P2 Input Power Terminals Input Ground Lug Motor Terminals Px1 1 Px12 1 Px1 2 Px12 2 ACS580 Drive ...

Страница 12: ...plemental Installation Manual for ACS580 0P ACS580 0P Disconnect Switch or Circuit Breaker Motor Ground Lug Fuses P3 P4 Input Ground Lug Input Terminals Motor Terminals Px1 3 Px12 3 Px1 4 Px12 4 ACS580 Drive ...

Страница 13: ... from the top for UL NEMA Type 1 and 12 and from the bottom for UL NEMA Type 3R The following figures show the layout and wiring connection points For drive control wiring see pages 29 41 PB3 PxB1 3 PxB12 3 Disconnect Motor Ground Lug Input Terminals Fuses Input Ground Lug Motor Terminals Switch or Circuit User Power Cable Guide Breaker User Power Cable Guide Motor Ground Lug ACS580 Drive ...

Страница 14: ...educes the likelihood of condensate in high humidity environments RHTR Temperature HI LO Jumper X1 Heater ON Temperature Heater OFF Temperature Default Setting X1 jumper in LO position 14 4 C 58 F 21 4 C 70 5 F Alternate Setting X1 jumper in HI position 17 8 C 64 F 24 4 C 76 5 F PxB3R 1 PxB3R 2 Motor Terminals Motor Ground Lug MOV and Line Reactor Optional Breaker Service Switch Optional Fuses ACS...

Страница 15: ...62 in lbs 6 55 in lbs 6 55 in lbs ACS580 0P 024A 2 24 2 7 5 R2 6 1 1 ft lbs ACS580 0P 031A 2 30 8 10 R2 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACS580 0P 046A 2 46 2 15 R3 2 62 in lbs 2 62 in lbs 2 55 in lbs 2 55 in lbs 2 2 6 ft lbs ACS580 0P 059A 2 59 4 20 R3 1 62 in lbs 1 62 in lbs 1 55 in lbs 1 55 in lbs ACS580 0P 075A 2 74 8 25 R4 1 0 62 in lbs 1 0 62 in lbs 1 0 55 in lbs 1 0 55 in lbs...

Страница 16: ...A 4 27 20 R3 8 62 in lbs 8 62 in lbs 4 55 in lbs 4 55 in lbs 2 2 6 ft lbs ACS580 0P 034A 4 34 25 R3 6 62 in lbs 6 62 in lbs 3 55 in lbs 3 55 in lbs ACS580 0P 044A 4 44 30 R3 ACS580 0P 052A 4 52 40 R4 1 0 124 in lbs 2 55 in lbs 2 55 in lbs 1 3 0 ft lbs ACS580 0P 065A 4 65 50 R4 1 0 124 in lbs 1 0 124 in lbs 1 55 in lbs 1 55 in lbs ACS580 0P 077A 4 77 60 R4 1 0 55 in lbs 1 0 55 in lbs AC580 Px 096A ...

Страница 17: ... 20 R3 2 2 6 ft lbs ACS580 0P 027A 6 27 25 R3 4 62 in lbs 4 62 in lbs 4 55 in lbs 4 55 in lbs ACS580 0P 032A 6 32 30 R3 ACH580 PxR 041A 6 41 40 R5 3 62 in lbs Consult Factory 3 55 in lbs Consult Factory 2 0 4 1 ft lbs ACH580 PxR 052A 63 52 50 R5 2 62 in lbs 2 55 in lbs ACH580 PxR 062A 6 62 60 R6 1 62 in lbs 1 275 in lbs 300 MCM 22 1 ft lbs ACH580 PxR 077A 6 77 75 R6 1 0 62 in lbs 1 0 275 in lbs 3 ...

Страница 18: ... must not be used 208 Volt fuses for packaged drive 208 Volt Nominal Output Range Base Drive Frame Size Internal Drive Fuse Rating External Fuse for Disconnect Option Type Code1 Drive Current Packag e Power A HP Class Current Rating Class Max Current Rating ACS580 0P 04A6 2 4 6 1 R1 Class CC 15A N A N A ACS580 0P 06A6 2 6 6 1 5 R1 Class CC 15A N A N A ACS580 0P 07A5 2 7 5 2 R1 Class CC 15A N A N A...

Страница 19: ...80 0P 065A 4 65 50 R4 Class T 90A N A N A ACS580 0P 077A 4 77 60 R4 Class T 100A N A N A ACH580 PxR 096A 4 96 75 R5 Class T 150A N A N A ACH580 PxR 124A 4 124 100 R6 Class T 200A N A N A ACH580 PxR 156A 4 156 125 R7 Class T 225A N A N A ACH580 PxR 180A 4 180 150 R7 Class T 300A N A N A ACH580 PxR 240A 4 240 200 R8 Class T 350A Class J or RK1 400A Max 1 0P represents a disconnect and 0P F255 repres...

Страница 20: ...xR 180A 4 180 150 R2 Class T 300A N A N A ACH580 PxR 240A 4 240 200 R2 Class T 350A Class J or RK1 400A Max 1 0P represents a disconnect and 0P F255 represents a circuit breaker 2 ACS580 0P xxxx x F255 is rated 600Y 347V unless otherwise specified For use on a solidly grounded Wye source only 3 ACS580 0P xxxx x F255 supports Delta network configuration 575 Volt Nominal Output Range Base Drive Fram...

Страница 21: ...ndle The operating handle can be padlocked in the OFF position padlock not supplied Enclosure options are UL NEMA Type 1UL NEMA Type 12 NEMA 1 NEMA 12 The following is a typical power diagram The following shows the front view of the ACS580 Vertical Packaged Drive configuration and identifies the major components ACS580 Drive Motor 3 3 Disconnect Switch or Circuit Breaker Drive Input Fuse Drive Wi...

Страница 22: ...22 Supplemental Installation Manual for ACS580 0P ACS580 0P Dimensions P1 Type 1 ...

Страница 23: ...Supplemental Installation Manual for ACS580 0P 23 ACS580 0P P1 Type 12 ...

Страница 24: ...24 Supplemental Installation Manual for ACS580 0P ACS580 0P P2 Type 1 ...

Страница 25: ...Supplemental Installation Manual for ACS580 0P 25 ACS580 0P P2 Type 12 ...

Страница 26: ...26 Supplemental Installation Manual for ACS580 0P ACS580 0P P3 Type 1 ...

Страница 27: ...Supplemental Installation Manual for ACS580 0P 27 ACS580 0P P3 Type 12 ...

Страница 28: ...28 Supplemental Installation Manual for ACS580 0P ACS580 0P P4 Type 1 ...

Страница 29: ...Supplemental Installation Manual for ACS580 0P 29 ACS580 0P P4 Type 12 ...

Страница 30: ...30 Supplemental Installation Manual for ACS580 0P ACS580 0P PB1 Type 3R ...

Страница 31: ...Supplemental Installation Manual for ACS580 0P 31 ACS580 0P PB2 Type 3R ...

Страница 32: ...32 Supplemental Installation Manual for ACS580 0P ACS580 0P PB3 Type 1 ...

Страница 33: ...Supplemental Installation Manual for ACS580 0P 33 ACS580 0P PB3 Type 12 ...

Страница 34: ...34 Supplemental Installation Manual for ACS580 0P ACS580 0P Page intentionally left blank ...

Страница 35: ......

Страница 36: ...3AXD50000460113REVB Effective 09 27 2019 Supersedes ABB Inc 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 1 800 752 0696 Fax 1 262 785 0397 Internet www abb com drives ...

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