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06

  Fault tracing

A4A1

IGBT overtemperature Estimated drive IGBT 

temperature is excessive.

Check ambient conditions.
Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.

A4A9

Cooling

Drive module temperature is 
excessive.

Check ambient temperature. If it exceeds 
40 °C/104 °F (IP21 frames R4

R9) or if 

it exceeds 50 °C /122 °F (IP21 frames 
R0

R9), ensure that load current does 

not exceed derated load capacity of 
drive. For all P55 frames, check the 
derating temperatures. See chapter 

Technical data

, section 

Derating

 in the 

Hardware manual

 of the drive.

Check drive module cooling air flow and 
fan operation.
Check inside of cabinet and heatsink of 
drive module for dust pick-up. Clean 
whenever necessary.

A4B0

Excess temperature

Power unit module 
temperature is excessive.

Check ambient conditions.
Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.
(

1:

 U-phase, 

2:

 V-phase, 

3:

 W-phase, 

4:

 

INT board, 

6:

 Air inlet (sensor connected 

to INT board X10), 

7:

 PCB compartment 

fan or power supply board, 

FA:

Ambient 

temperature).

A4B1

Excess temperature 
difference

High temperature difference 
between the IGBTs of different 
phases.

Check the motor cabling.
Check cooling of drive module(s).

A4F6

IGBT temperature

Drive IGBT temperature is 
excessive.

Check ambient conditions.
Check air flow and fan operation.
Check heatsink fins for dust pick-up.
Check motor power against drive power.

A582

Auxiliary fan missing

An auxiliary cooling fan (IP55 
internal fan) is stuck or 
disconnected.

Check the auxiliary code.
Check the auxiliary fan and connection.
Replace faulty fan.
Make sure the front cover of the drive is 
in place and tightened. If the 
commissioning of the drive requires that 
the cover is off, this warning will be 
generated even if the corresponding fault 
is defeated. See fault 

5081

 

Auxiliary fan 

broken

 (page 

400

).

A5A0

Safe torque off

Programmable warning: 

31.22

 

STO indication 

run/stop

Safe torque off function is 
active, ie safety circuit signal(s) 
connected to connector STO is 
lost.

Check safety circuit connections. For 
more information, chapter 

The Safe 

torque off function

 in the 

Hardware 

manual

 of the drive and description of 

parameter 

31.22

 

STO indication run/stop

 

(page 

244

).

Check the value of parameter 

95.04

 

Control board supply

A5EA

Measurement circuit 
temperature

Problem with internal 
temperature measurement of 
the drive.

Contact your local ABB representative.

Code 
(hex)

Warning / Aux. code

Cause

What to do

Содержание ACS480

Страница 1: ...ABB GENERAL PURPOSE DRIVES ACS480 Fault tracing Troubleshooting...

Страница 2: ...ables Each table is sorted by warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in chapter Safety instructions at the beginning of th...

Страница 3: ...The codes of these events are included in the Warning messages table on page 388 Editable messages For external events the action fault or warning name and the message text can be edited To specify e...

Страница 4: ...4 Warnings and faults page 161 The event log can also be accessed and reset using the Drive composer PC tool See Drive composer PC tool user s manual 3AUA0000094606 English QR code generation for mobi...

Страница 5: ...d delta star connection Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable See chapter Electrical installation section Checking the insu...

Страница 6: ...ur local ABB representative A3A2 DC link undervoltage Intermediate circuit DC voltage too low when the drive is stopped A3AA DC not charged The voltage of the intermediate DC circuit has not yet risen...

Страница 7: ...temperature difference between the IGBTs of different phases Check the motor cabling Check cooling of drive module s A4F6 IGBT temperature Drive IGBT temperature is excessive Check ambient conditions...

Страница 8: ...sion ZZZ specifies the flash subsector number that generated the warning A6A4 Motor nominal value The motor parameters are set incorrectly Check the auxiliary code See actions for each code below The...

Страница 9: ...control unit or parameter 12 15 12 25 Note Control unit reboot either by cycling the power or through parameter 96 08 Control board boot is required to validate any changes in the hardware settings A6...

Страница 10: ...perature has exceeded internal warning limit Let chopper cool down Check for excessive ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning a...

Страница 11: ...nsider changing the cooling fan Parameter 05 04 Fan on time counter shows the running time of the cooling fan A8A0 AI supervision Programmable warning 12 03 AI supervision function An analog signal is...

Страница 12: ...ge text Programmable warning 32 56 Supervision 6 action Warning generated by the signal supervision function 6 Check the source of the warning parameter 32 57 Supervision 6 signal A8BE ULC overload wa...

Страница 13: ...l page 114 and parameters 40 43 40 48 AFAA Autoreset A fault is about to be autoreset Informative warning See the settings in parameter group 31 Fault functions AFE1 Emergency stop off2 Drive has rece...

Страница 14: ...n run stop page 244 D501 No more available PFC motors No more PFC motors can be started because they can be interlocked or in the Hand mode Check that there are no interlocked PFC motors see parameter...

Страница 15: ...Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 corresponds to the motor rating plate Check that there are no power factor correctio...

Страница 16: ...ly voltage matches the nominal input voltage of the drive Check the supply line for static or transient overvoltage Check brake chopper and resistor if present Check deceleration time Use coast to sto...

Страница 17: ...age text Measured temperature 1 has exceeded fault limit Check the value of parameter 35 02 Measured temperature 1 Check the cooling of the motor or other equipment whose temperature is being measured...

Страница 18: ...n loss Communication failure to standard I O Try resetting the fault or cycle the power to the drive 50A0 Fan Cooling fan stuck or disconnected Check fan operation and connection Replace fan if faulty...

Страница 19: ...ause parameter default value that cannot be changed has been attempted to write 64E1 Kernel overload Operating system error Reboot the control unit using parameter 96 08 Control board boot or by cycli...

Страница 20: ...drive has ceased communicating Check PC tool or control panel connection Check control panel connector Disconnect and reconnect the control panel 7085 Incompatible option module Fieldbus option modul...

Страница 21: ...le fault 50 02 FBA A comm loss func Cyclical communication between drive and fieldbus adapter module A or between PLC and fieldbus adapter module A is lost Check status of fieldbus communication See u...

Страница 22: ...device Check setting of parameter 31 01 External event 1 source 9082 External fault 2 Editable message text Programmable fault 31 03 External event 2 source 31 04 External event 2 type Fault in extern...

Страница 23: ...2 Maximum speed 99 07 Motor nominal voltage 99 08 Motor nominal frequency 99 09 Motor nominal speed Make sure that 30 12 0 55 99 09 0 50 synchronous speed 30 11 0 and supply voltage 0 66 99 07 0003 Ma...

Страница 24: ...ve 0013 Asynchronous motors only Motor data error Check that the motor nominal value settings in the drive are the same as in the motor nameplate Contact your local ABB representative FF63 STO diagnos...

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