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Because of the suddenness and amount of water, condensation water
may be diagnosed as a “tank leak”.  After the water in the tank warms up
(about 1-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has been enough
time for the water in the tank to warm up.

An undersized water heater will cause more condensation.  The water
heater must be sized properly to meet the family’s demands for hot water
including dishwashers, washing machines and shower heads.

Excessive condensation may be noticed during the winter and early
spring months when incoming water temperatures are at their lowest.

Good venting is essential for a gas fired water heater to operate properly
as well as to carry away products of combustion and water vapor.

SMOKE / ODOR

It is not uncommon to experience a small amount of smoke and odor
during the initial start-up.  This is due to burning off of oil from metal parts,
and will disappear in a short while.

THERMAL EXPANSION

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves, check
valves, back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass, and no
other measures are taken, the devices cause the water system to be
closed.  As water is heated, it expands (thermal expansion) and closed
systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and
increases the pressure of the water system.  If the relieving point of
the water heater’s temperature-pressure relief valve is reached, the
valve will relieve the excess pressure.  

The temperature-pressure

relief valve is not intended for the constant relief of thermal
expansion.

  This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a
closed system have a by-pass and/or the system have an expansion
tank or device to relieve the pressure built by thermal expansion in the
water system.  Expansion tanks are available for ordering through a
local plumbing contractor.  Contact the local water heater supplier or
service agency for assistance in controlling these situations.

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts
during periods of heat-up and cool-down do not necessarily represent
harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner area during
heating and cooling periods and should be considered normal.  See
“Condensation” in this section.

OPERATIONAL CONDITIONS

SMELLY WATER

In each water heater there is installed at least one anode rod (see
parts sections) for corrosion protection of the tank.  Certain water
conditions will cause a reaction between this rod and the water.  The
most common complaint associated with the anode rod is one of a
“rotten egg smell” in the hot water.  This odor is derived from hydrogen
sulfide gas dissolved in the water.  The smell is the result of four
factors which must all be present for the odor to develop:

a. A concentration of sulfate in the supply water.
b. Little or no dissolved oxygen in the water.
c. A sulfate reducing bacteria which has accumulated within the water

heater (this harmless bacteria is nontoxic to humans).

d. An excess of active hydrogen in the tank.  This is caused by the

corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material, and
then chlorinating the water heater tank and all hot water lines.  Contact
the local water heater supplier or service agency for further information
concerning an Anode Replacement Kit and this chlorination treatment.

If the smelly water persists after the anode replacement and chlorination
treatment, we can only suggest that chlorination or aeration of the
water supply be considered to eliminate the water problem.

Do not remove the anode leaving the tank unprotected.  By
doing so, all warranty on the water heater tank is voided.

“AIR” IN HOT WATER FAUCETS

HYDROGEN GAS: Hydrogen gas can be produced in a hot water
system that has not been used for a long period of time (generally two
weeks or more).  Hydrogen gas is extremely flammable and explosive.
To prevent the possibility of injury under these conditions, we
recommend the hot water faucet, located farthest away, be opened
for several minutes before any electrical appliances which are
connected to the hot water system are used (such as a dishwasher or
washing machine).  If hydrogen gas is present, there will probably be
an unusual sound similar to air escaping through the pipe as the hot
water faucet is opened.  There must be no smoking or open flame near
the faucet at the time it is open.

HIGH WATER TEMPERATURE SHUT OFF SYSTEM

This water heater is equipped with an automatic gas Shut-off system.
This system works when high water temperatures are present. Turn
“OFF” the entire gas supply to the water heater.  The high temperature
Shut-off is built into the gas control valve.  It is non-resettable.  If the
high temperature Shut-off activates, the gas control valve must be
replaced. Contact your gas supplier or service agency.

Содержание FCG-100

Страница 1: ...ERATINGPLATEONTHEWATERHEATER RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS W RESIDENTIAL GAS WA A A A ATER HEA TER HEA TER HEA TER HEA TER HEATERS TERS TERS TERS TERS For Your Safety ANODORANTISADDEDTOTHEGASUSED BYTHISWATERHEATER C3 Technology Gas Water Heaters meet the new ANSI Z21 10 1 standard that deals with the accidental or unintended ignition of flammable vapors such...

Страница 2: ...orough understanding of the requirements of the National Fuel Gas Code as it relates to the installation of gas fired water heaters The qualified installer must also be familiar with the design features and use of flammable vapor ignition resistant water heaters and have a thorough understanding of this instruction manual Service Agency A service agency also must have ability equivalent to a licen...

Страница 3: ...3 GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY GENERAL SAFETY ...

Страница 4: ...properly It could cause DEATH SERIOUSBODILYINJURYAND ORPROPERTYDAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everythi...

Страница 5: ...CORDANCE WITH LOCAL CODES DRIP LEG AS REQUIRED BY LOCAL CODES FIGURE1 J Drip Leg Sediment Trap K Inner Door L Outer door M Union N Inlet Water Shut off Valve O Cold Water Inlet P Inlet Dip Tube Q Temperature Pressure Relief Valve R Rating Plate S Flue Baffle T Thermostat U Drain Valve V Pilot and Main Burner W Flue X Drain Pan Y Piezo Ignitor Z Air Intake Screen ZZ Thermostat Shield optional ALL P...

Страница 6: ... to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature settin...

Страница 7: ... is detected Sensors mounted in the drain pan that turn off the water supply to the entire home when water is detected in the drain pan Water supply shut off devices that activate based on the water pressure differential between the cold water and hot water pipes connected to the water heater Devices that will turn off the gas supply to a gas water heater while at the same time shutting off its wa...

Страница 8: ...esulting in fire asphyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the draft hood Do not cover the outer door thermostat or temperature pressure relief valve Do not allow insulation to come within 2 50 8 mm of the floor to prevent blockage of combustion air flow to the burner Do not cover the instructi...

Страница 9: ...quipment in the enclosure see Figure 7 3 When communicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch per 2 000 Btu per hour 11 cm2 kW of total input rating of all equipment in the enclosure see Figure 8 FIGURE7 4 When ducts are used they shall be of the same cross sectional area as the free area of the openings to which they connect Th...

Страница 10: ... domestic water purposes a tempering valve must be installed Please refer to Figure 2 for suggested piping arrangement Water supply systems may because of such events as high line pressure frequent cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of problems When these devices are ...

Страница 11: ...e installed directly into the fitting of the water heater designed for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches 153 mm above or at any distance below the structural floor Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Exc...

Страница 12: ...replacement heater installations where using pre existing venting venting must be inspected for obstructions and if deterioration is present venting must be replaced To insure proper venting of this gas fired water heater the correct vent pipe diameter must be utilized Any additions or deletions of other gas appliances on a common vent with this water heater may adversely affect the operation of t...

Страница 13: ...erving all gas appliances is used also turn off the gas at each appliance Leave all gas appliances shut off until the water heater installation is complete A gas line of sufficient size must be run to the water heater Consult thecurrenteditionofNationalFuelGasCodeANSIZ223 1 NFPA54and your gas supplier concerning pipe size There must be A readily accessible manual shut off valve in the gas supply l...

Страница 14: ...l valve of the water heater can be accomplished by either of the two methods shown in Figures 12 and 13 A sediment trap shall be installed as close to the inlet of the water heater as practical at the time of water heater installation The sediment trap shall be either a tee fitting with a capped nipple in the bottom outlet or other device recognized as an effective sediment trap If a tee fitting i...

Страница 15: ...e burner It can be located by looking through the glass view port while pressing the piezo ignitor button several times Look for a spark at the pilot location see Figure D 9 Once the pilot has been found push the gas knob all the way down Immediately press the pilot ignitor button rapidly 4 to 5 times If the pilot will not light repeat step 3 through 9 10 Continue to hold the gas control knob down...

Страница 16: ...ing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you mu...

Страница 17: ...rner area during heating and cooling periods and should be considered normal See Condensation in this section OPERATIONAL CONDITIONS SMELLYWATER In each water heater there is installed at least one anode rod see parts sections for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water The most common complaint associated with the anode rod is...

Страница 18: ...pection should be made of the main burner and pilot burner see Figure 16 PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE PERIODIC MAINTENANCE You should check for sooting Soot is not normal and will impair proper combustion Soot build up indicates a problem that requires correction before further use Turn OFF gas to water heater and leave off until repairs are m...

Страница 19: ...to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to thermal expansion You may have a check valve installed in the water line or a wate...

Страница 20: ...cooler surfaces of the tank Droplets form and drip onto the burner or run on the floor This is common at the time of start up after installation and when incoming water is cold I Water in the water heater bottom or on the floor may be from condensation looseconnections orthereliefvalve DONOTreplace the water heater until a full inspection of all possible water sources is made and necessary correct...

Страница 21: ...ide Drain optional 25 Thermostat Shield optional 26 Instruction Manual 27A Nipple with Heat Trap 27B Secondary Anode with Heat Trap Not Shown Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or direct from the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinen...

Страница 22: ...fails to operate or Replace Piezo Ignitor generator malfunctions Thermocouple TCO malfunction Replace pilot assembly High ambient room temperature Contact a service agency to determine cause BURNER WILL NOT Dirty or clogged air intake screen Clean and reinstall air intake screen STAY LIT Flame arrestor openings blocked Contact a service agency to determine cause Defective Gas Control Replace Gas C...

Страница 23: ...23 NOTES NOTES NOTES NOTES NOTES ...

Страница 24: ...24 ...

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