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 8 • Commercial Electric Water Heater Use and Care Guide

Electrical

GENERAL

The installation must conform with 

these instructions and the local code 

authority having jurisdiction and the 

requirements of the power company. 

In the absence of local codes, the 

installation must comply with the 

current editions of the Canadian 

Electrical Code CSA C22.1.

An electrical ground is required to 

reduce risk of electrical shock or 

possible electrocution. The water 

heater should be connected to a 

separate grounded branch circuit with 

over-current protection and disconnect 

switch. The water heater should be 

grounded in accordance with national 

and local codes.

Voltage applied to the heater should 

not vary more than +5% to -10% of 

the model and rating plate marking for 

satisfactory operation.

DO NOT ENERGIZE THE BRANCH 

CIRCUIT FOR ANY REASON BEFORE THE 

HEATER TANK IS FILLED WITH WATER. 

DOING SO WILL CAUSE THE HEATING 

ELEMENTS TO BURN OUT AND VOID 

WARRANTY.

The factory wiring is attached to a 

terminal block within the external 

junction box unit. The branch circuit 

is connected to the terminal block 

within this junction box. The water 

heater should be connected to a 

separate, grounded, branch circuit with 

overcurrent protection and disconnect 

switch. The water heater should be 

grounded in accordance with national 

and local codes.

BRANCH CIRCUIT

The branch circuit wire size should 

be established through reference to 

the current edition of the Canadian 

Electrical Code CSA C22.1 or other 

locally approved source in conjunction 

with the heater amperage rating. 

The branch circuit should be sized at 

125 percent of the heater rating and 

further increase wire size as necessary 

to compensate for voltage drop in long 

runs.

CALCULATING AMPERAGE/

OVERCURRENT PROTECTION

The dual element heater is factory 

wired for connection to a three wire, 

three-phase delta branch circuit, non-

simultaneous operation. In addition, a 

ground conductor is required.
Element connection is for non-

simultaneous operation. This means 

only one element operates at a time. 

The wiring diagram, on page 10, shows 

the heater may be field converted to 

simultaneous element operation by 

moving the red wire on “J” terminal to 

L1. It is then possible for both elements 

to operate at once as determined by 

the thermostats. Regardless of element 

connection the heater operates in an 

“unbalanced” fashion.
The heater may be field converted to 

single-phase operation by moving the 

wire on L3 of the terminal block to L2. 

L3 is not used, see page 10.

The heater, now in single-phase 

non-simultaneous operation, may 

be field-converted to single phase 

simultaneous operation by moving the 

red wire on terminal “J” to L1, see page 

10.

This is an example of calculating heater 

amperage for both types of element 

operation. From this, the branch circuit 

conductor and overcurrent protection 

sizing can be established.

Non-simultaneous:

(as factory wired)

Simultaneous:

(Field conversion)

3000 ÷ 240 = 

12.5 amps*

3000 ÷ 240 = 

12.5 amps*

12.5 x 1.73 = 21.6 

amps

*NOTE: as a 

single-phase 

nonsimultaneous 

unit.

*NOTE: as a 

single-phase 

simultaneous 

unit the total is: 

12.5 x 2 = 25 amps

The example is of a three-phase 240 

volt unit with two, 6 kw elements. The 

notations are for units field converted 

to single-phase.  Check the heater 

model and rating plate for actual 

specifications and substitute those 

values in the following.

The rating of the overcurrent 

protection should be computed on 

the basis of 125 percent of the total 

connected load amperage. Where the 

standard ratings and settings do not 

correspond with this computation, the 

next higher standard rating or setting 

should be selected. 

GET

TING S

TAR

TED

GETTING STARTED

Содержание DELC-30

Страница 1: ...T Read this manual and the labels on the water heater before you install operate or service it If you have difficulty following the directions or aren t sure you can safely and properly do any of this...

Страница 2: ...ermostat access Lower Element and Thermostat access T P relief valve Water shut off Electrical junction box Expansion tank Drain pan discharge pipe Drain pan Drain valve T P discharge pipe Cold water...

Страница 3: ...ANGER indicates hazardous situation that if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation that if not avoided could result in death or serious inju...

Страница 4: ...lly mix hot and cold water to limit the temperature at the tap Mixing valves are available from your local plumbing supplier Follow manufacturer s instructions for installation and adjustment of the v...

Страница 5: ...s from plumbing or leaks from the water heater itself can damage property and could cause a fire risk If the water heater is subjected to flood conditions or the thermostat s have been submerged in wa...

Страница 6: ...1 46 41 36 34 30 29 9 LPH 384 345 256 230 192 173 153 138 128 115 110 5000 5000 GPH 113 101 75 68 56 51 45 41 38 34 32 10 LPH 426 384 284 256 213 192 170 153 142 128 122 5500 5500 GPH 126 113 84 75 63...

Страница 7: ...3 Before you start be sure you have and know how to use the following tools and supplies Plumbing tools and supplies appropriate for the type of water pipes in the plumbing system Threaded connectors...

Страница 8: ...ALCULATING AMPERAGE OVERCURRENT PROTECTION The dual element heater is factory wired for connection to a three wire three phase delta branch circuit non simultaneous operation In addition a ground cond...

Страница 9: ...Commercial Electric Water Heater Use and Care Guide 9 Approvals All models are listed by Underwriters Laboratories Inc Model and Rating DELC 30 40 50 DENC 30 40 DEJC 50 66 GETTING STARTED...

Страница 10: ...10 Commercial Electric Water Heater Use and Care Guide Thermostat Wiring Diagram A 8 CIRCUIT FOR DUAL ELEMENT HEATER GETTING STARTED GETTING STARTED...

Страница 11: ...ater supply line and adjust the water pressure control to between 50 60 psi 345 414 kPa If the property does not have a Pressure Reducing Valve install a PRV on the main water supply line and set it t...

Страница 12: ...d can shut off the water heater s water supply if a leak occurs Figure 6 A suitable drain pan piped to an adequate drain can help protect flooring from leaks and drips Install a suitable drain pan ava...

Страница 13: ...spect the drain pan pipes and surrounding area regularly and fix any leaks found Drain pans are available at local plumbing supplier Leaks are frequently in the plumbing system itself and not the wate...

Страница 14: ...heater 1 Completely read all instructions before beginning If you are not sure if you can complete the installation seek assistance from any of the following sources Schedule an appointment with a qua...

Страница 15: ...stall it to allow complete drainage of both the T P Relief Valve and the discharge pipe The discharge pipe must withstand 250 F 121 C without distortion Use only PEX copper or CPVC pipe Do not use any...

Страница 16: ...ed polyethylene PEX Use fittings appropriate for the type of pipe in the plumbing system Do not use iron or PVC pipe they are not suitable for potable water 2 Connect the cold water supply using 3 4 i...

Страница 17: ...Expansion Tank Figure 15 A Pressure Reducing Valve is required if the plumbing system s water pressure is above 80 psi 552 kPa Figure 16 The Thermal Expansion Tank should be pressurized with air to ma...

Страница 18: ...o access the electrical junction box Figure 18 The water heater s electrical requirements can be determined from the data plate 5 Install wiring in an approved conduit if required by local codes Use a...

Страница 19: ...h from electrical shock Check wires with a circuit tester to make sure power is off Open the electrical junction box and remove the lower thermostat access panel Do not remove the plastic personnel pr...

Страница 20: ...temperature setting when you return CAUTION Hydrogen gas builds up in a hot water system when it is not used for a long period two weeks or more Hydrogen gas is extremely flammable If the hot water s...

Страница 21: ...uit tester Turn the power off and close the electrical junction box If the water heater is not getting power contact a qualified person to have the wiring or circuit breakers checked 2 Check the upper...

Страница 22: ...nections or melted dip tube usually found soon after new installation Plumbing leak Bad lower heating element or lower thermostat Low supply voltage Thermostatic Mixing Valves If the hot water is simp...

Страница 23: ...be due to the tank overheating WARNING Do not cap or plug the T P relief valve or discharge pipe and do not operate the water heater without a functioning T P Relief Valve this could cause an explosi...

Страница 24: ...cool Figure 25 Water Faucet WARNING Be sure the water runs cool before draining the tank to reduce the risk of scalding 3 Connect a garden hose to the drain valve and place the other end of the hose...

Страница 25: ...or thermostat yourself have this work done by a qualified person To replace the heating element you ll need the following tools and supplies Figure 28 Non Contact Circuit Tester Always turn power OFF...

Страница 26: ...remove the element Inspect the gasket for damage If the gasket is damaged replace the gasket and re install the element 12 Once the element is successfully installed and there are no leaks replace the...

Страница 27: ...f Valve yellow label attached to T P Relief Valve Minerals in the water can form deposits that cause the valve to stick or create blocked passages making the T P Relief Valve inoperative Follow these...

Страница 28: ...odel and serial number 2 Item number and part description Key No Part Description 1A ANODE ALUMINUM 1B ANODE MAGNESIUM SMR P72 AND S19 2 T P RELIEF VALVE 3 ELEMENT GASKET 4 ELEMENT 5 UPPER THERMOSTAT...

Страница 29: ...expired portion of the warranty WHAT S NOT COVERED Problems caused by improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable...

Страница 30: ...30 Commercial Electric Water Heater Use and Care Guide NOTES NOTES...

Страница 31: ...Commercial Electric Water Heater Use and Care Guide 31 NOTES NOTES...

Страница 32: ...Copyright 2021 A O Smith All Rights Reserved...

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