520 Indoor / 520 Outdoor Service Manual
Ver. 1.00
19
CONFIDENTIAL
10-2. Gas manifold
Unit Part #
Included
in #118
AOS Part #
319143-046 (LP)
319143-047 (NG)
Checkpoint
N/A
Function
1. The manifold distributes gas from the gas valves to the burners. The
manifold has two types of the nozzles: one type for gas-rich burners (16
nozzles) and the other for air-rich burners (15 nozzles)
2. There are 3 zones within the manifold, to ensure efficient combustion
operation.
Failure events
1. Dust deposit on the manifold.
2. Gas leakage from a failed manifold.
3. Ignition failure.
4. Imperfect combustion.
Effects on the water
heater if the manifold
fails
1. The burners cannot receive proper gas flow from the manifold, which can
cause poor combustion in the combustion chamber. In this case, the AFR
rod will detect an improper flame condition and computer will take safety
measures.
2. Gas leakage from the manifold.
Error codes when the
manifold fails
101
111
121
991
Diagnostic
1. Visual inspection: Excessive dust deposit around the nozzles or cracks on
the manifold.
2. Check voltages and resistance: proper range of values shown below.
Color/Number of wires
Blue-Red
78 to 100 VDC / 0.9 to 1.7
k
Ω
Nozzles for gas-rich burners
Nozzles for air-rich burners
9- 1/ 8 " ( 23 2m m)
6
-
7
/
8
"
(
1
7
5
m
m
)
4 6 V
5 9 J
"46 V" ma rk ( LP )
"59 J" ma rk ( NA )
319143-046 (for LP model)
and 319143-047 (for NA
model) is an assembly of the
gas manifold with the gas
valve assembly. For safety
reasons, these assemblies
should be installed in the
unit as a whole set.
The gas manifold for the LP
has the “46V” mark, and the
gas manifold for the NA has
the “59J” mark on the
manifold plate.
