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7

INSTALLING THE NEW WATER HEATER

WATER PIPING

HOTTER  WATER  CAN  SCALD:
Water heaters are intended to produce hot water. Water heated to a
temperature which will satisfy space heating, clothes washing, dish
washing, cleaning and other sanitizing needs can scald and permanently
injure you upon contact. Some people are more likely to be permanently
injured by hot water than others. These include the elderly, children,
the infirm, or physically/mentally disabled.  If anyone using hot water in
your home fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot water tap,
then you must take special precautions. In addition to using the lowest
possible temperature setting that satisfies your hot water needs, a
means such as a mixing valve should be used at the hot water taps
used by these people or at the water heater. Valves for reducing point
of use temperature by mixing cold and hot water are also available.

Consult a Qualified Installer or Service Agency. Follow  manufacturer’s
instructions for installation of the valves. Before changing the factory
setting on the thermostat, read the “Temperature Regulation” section in
this manual.

This water heater shall not be connected to any heating systems or
component(s) used with a non-potable water heating appliance.

Use properly sized water heaters for spa or hot tub use.

Toxic chemicals, such as those used for boiler treatment shall not
be introduced into this system.

Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among others,
have installed devices such as pressure reducing valves, check
valves, back flow preventers, etc. to control these types of problems.
When these devices are not equipped with an internal by-pass, and
no other measures are taken, the devices cause the water system to
be closed.  As water is heated, it expands (thermal expansion) and
closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and
increases the pressure of the water system. If the relieving point of
the water heater’s temperature-pressure relief valve is reached, the
valve will relieve the excess pressure. 

The temperature-pressure

relief valve is not intended for the constant relief of thermal
expansion.

 This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a
closed system have a by-pass and/or the system have an expansion
tank or device to relieve the pressure built by thermal expansion in
the water system.  Expansion tanks are available for ordering through
a local plumbing contractor. 

 

Contact the local water supplier and/or

a service agency for assistance in controlling these situations.

3. The water heater should be located so it is not subject to physical

damage by moving vehicles or area flooding.

Installation of the water heater must be accomplished in such a
manner that if the tank or any connections should leak, the flow
will not cause damage to the structure. For this reason, it is not
advisable to install the water heater in an attic or upper floor.
When such locations cannot be avoided, a suitable drain pan
should be installed under the water heater. Drain pans are
available from your local plumbing contractor. Such a drain pan
must have a minimum length and width of at least 2 inches (51
mm) greater that the water heater dimensions and must be piped
to an adequate drain.

Water heater life depends upon water quality, water pressure and the
environment in which the water heater is installed. Water heaters are
sometimes installed in locations where leakage may result in property
damage, even with the use of a drain pan piped to a drain. However,
unanticipated damage can be reduced or prevented by a leak detector
or water shut-off device used in conjunction with a piped drain pan.
These devices are available from some plumbing supply wholesalers
and retailers, and detect and react to leakage in various ways:

• Sensors mounted in the drain pan that trigger an alarm or turn off

the incoming water to the water heater when leakage is detected.

• Sensors mounted in the drain pan that turn off the water supply to

the entire home when water is detected in the drain pan.

• Water supply shut-off devices that activate based on the

water pressure differential between the cold water and hot
water pipes connected to the water heater.

INSULATION BLANKETS

Insulation blankets are available to the general public for external
use on electric water heaters but are not necessary with this product.
The purpose of an insulation blanket is to reduce the standby heat
loss encountered with storage tank heaters. Your water heater meets
or exceeds the National Appliance Energy Conservation Act
standards with respect to insulation and standby loss requirements,
making an insulation blanket unnecessary.

Should you choose to apply an insulation blanket to this heater, you
should follow these instructions below. Failure to follow these
instructions can result in fire, serious personal injury, or death.

Do not cover the temperature and pressure relief (T & P) valve
with an insulation blanket.

Do not cover the instruction manual.  Keep it on the side of the
water heater or nearby for future reference.

Do obtain new warning and instruction labels for placement on
the blanket directly over the existing labels.

Содержание 185762-000

Страница 1: ...HOULDBEDIRECTEDTOTHELOCALDEALERFROMWHOMTHEWATERHEATERWAS PURCHASED IFYOUARE UNSUCCESSFUL PLEASE WRITETO THE COMPANYLISTED ON THE RATING PLATE ON THE WATER HEATER GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 gallons Input rating of 12 Kw or less LISTED Instruction Manual RESIDENTIAL ELECTRIC WATER HEATERS MODELS 6 120 FOR POTABLE WATER HEATING ON...

Страница 2: ...Qualified Installer A qualified installer must have ability equivalent to a licensed tradesman in the fields of plumbing and electrical installation of these appliances This would include a thorough understanding of the requirements of the National Electrical Code and applicable local electrical and plumbing codes and tools necessary to confirm proper installation and operation of the water heater...

Страница 3: ...3 GENERAL SAFETY ...

Страница 4: ... Carefully plan your intended placement of the water heater INSTALLATION OR SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO THAT OF A LICENSED TRADESMAN IN THE FIELD INVOLVED PLUMBING AND ELECTRICAL WORK ARE REQUIRED Examine the location to ensure the water heater complies with the Facts to Consider About the Location section in this manual 5 For California installation this water heat...

Страница 5: ...ATER LOCATION SEE INSTALLING THE NEW WATER HEATER SECTION INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM ELECTRICAL CONNECTIONS MAYBE LOCATED ON THE TOP OR SIDE REFER TO YOUR UNIT ACTUAL MODEL AND ILLUSTRATION MAY VARY DEPENDENT ON MODEL CAPACITY AND TYPE SOME MODELS HAVE ALTERNATE INLET OUTLET AND T P VALVE LOCATIONS THESE ALTERNATE LOCATIONS ARE ID...

Страница 6: ...e available from your local plumbing contractor Consult a Qualified Installer or Service Agency Follow mixing valve manufacturer s instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual FACTS TO CONSIDER ABOUT THE LOCATION Carefully choose an indoor location for the new water heater because the placem...

Страница 7: ...em Expansion tanks are available for ordering through a local plumbing contractor Contact the local water supplier and or a service agency for assistance in controlling these situations 3 The water heater should be located so it is not subject to physical damage by moving vehicles or area flooding Installation of the water heater must be accomplished in such a manner that if the tank or any connec...

Страница 8: ...nection Do not solder the cold water supply line directly to the cold water inlet it will harm the dip tube and damage the tank FIGURE 3 WATER PIPING PRESSURE TEST This section is only for the manufacturer installing the water heater when the installation is to comply with H U D Standards When testing the water ways H U D Standards state Water distribution system All water piping in the water dist...

Страница 9: ... electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 inch air gap is...

Страница 10: ...n the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 3 To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping 4 Check all water piping and connections for leaks Repair ...

Страница 11: ...11 WIRING DIAGRAMS FOR ACTUAL WIRING CIRCUIT OF UNIT REFERENCE CIRCUIT TYPE LISTED ON RATING PLATE FIGURE 6 ...

Страница 12: ...ut off the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate disconnect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker 3 If metal conduit is used for the grounding conductor A The grounding electro...

Страница 13: ...ured by hot water than others These include the elderly children the infirm or physically mentally disabled If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot...

Страница 14: ... harmless bacteria is nontoxic to humans D An excess of active hydrogen in the tank This is caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local water heater supplier or service agency...

Страница 15: ...The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color Therodmustbemaintainedtokeepthetankinoperatingcondition NOTE Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions The use of a water softener may ...

Страница 16: ...s to the new thermostat NOTE Some of the terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 8 Put plastic terminal cover back in place 9 Replace the insulation to cover the thermostat 10 Replace outer door then turn the electric power on ELEMENT CLEANING REPLACEMENT NOTE These instructions are written for...

Страница 17: ...erminal cover from the thermostat The terminal cover can now be removed from the thermostat FIGURE 17 7 Disconnect the two wires on the element and unscrew the old element from the tank FIGURE 18 8 Clean the area around the element opening Remove any sediment from or around the element opening and inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in vi...

Страница 18: ...wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank FIGURE 20 16 Replace terminal cover on thermostat making sure the locking tabs on the terminal cover are in place 17 Replace the insulation so that it covers the thermostat and element see Figure 21 18 Replace outer door 19 Turn ON electric power to water heater FIGURE 21 DRAIN VALVE WASH...

Страница 19: ...ide of the tank may be condensation due to the panel or insulation not being in place F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve DO NOT replace the water heater until a full inspection of all possible wa...

Страница 20: ...ause s Corrective Action These guidelines should be utilized by a qualified service agent TROUBLESHOOTING GUIDELINES Improperly sealed hot or cold supply connection relief valve or drain valve Leakage from other appliances or water lines No power to heater High Temperature Limit Switch open Non functioning upper thermostat Non functioning thermostats Non functioning lower element Improper calibrat...

Страница 21: ... P Insulation Instruction Manual If Applicable Not Illustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will be...

Страница 22: ...be found on the rating plate located above or adjacent to outer door Key No Part Description 1 Temperature Pressure Relief Valve 2 Outlet Nipple Assembly 3 Inlet Nipple 4 Junction Box Cover 5 Upper and Lower Element 6 Element Gasket 7 Thermostat Bracket ea 8 Lower Thermostat 9 Terminal Cover 10 Lower Thermostat w Hi Limit 11 Terminal Cover 12 Lower Outer Door 13 Upper Outer Door 14 Upper Thermosta...

Страница 23: ...is water heater should a need ever exist for repair parts or service simply contact the company it was purchased from or the manufacturer listed on the rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly The model number of your Wat...

Страница 24: ...ding the working pressure shown on the heater filled with potable water free to circulate at all times and with the tank free of damaging water sediment or scale deposits used in a non corrosive and non contaminated atmosphere used with factory approved anode s installed in its original installation location in the United States its territories or possessions and Canada sized in accordance with pr...

Страница 25: ... 500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 1 800 433 2545 or visit our website at www hotwater com parts The warrantor will only honor replacement with identical or similar water heater or parts thereof which are manufactured or distributed by the warrantor Dealer replacements are made subject to in warranty validation by warrantor PROOF OF PURCHASE AND PROOF OF INSTALLATION DATEARE ...

Страница 26: ..._ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ __________________________________...

Страница 27: ..._ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ __________________________________...

Страница 28: ...28 www aosmithwaterheaters com ...

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