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Operating and Assembly Instructions – A.B.S. Flexilo for wood pellets 
 
Safety Information 
 

Subject to technical change 

Issue 09/2016 

Page 7 of 30 

©A.B.S. Silo- und Förderanlagen GmbH 

 

2.2  Fire prevention 

 
All fire prevention regulations must be satisfied prior to start-up. (subject to country-specific 
modifications).
 

2.3  Earthing 

 

 
Attention! 
Let the earthing of your pellet storage area be executed by a 
specialized company.

 

 

  All conductive parts of the silo must be grounded expertly. 

  In particular the removal system, the steel frame and the connecting armature have to be 

earthed.

 

  The filling lines must also be connected conductive and grounded professionally with a 

cable (4 mm ²) to the potential equalization conductor (by a qualified electrician for 
example). 

  Especially the earthing parts have to be connected to the potential equalization and/or the 

main potential equalization with specific PA conductors.  

 

2.4  Nameplate 

 
The nameplate stating the calculated storage capacity must 
be attached to the pellet silo at a readily visible location, e.g. 
at the filling nozzle or on one of the frame’s legs. The 
nameplate is included in the shipping documents that 
accompany Flexilo

 

for wood pellets when it is delivered. 

 

Nameplate with calculated storage capacity 

2.5  Maintenance 

Regular cleaning of the bearing is required to ensure continuous, trouble-free and safe 
heating operation. The fines content and the wood dust should be removed.  
 
When cleaning, please note the following: 

  Enter storage areas only when in compliance with safety regulations: Switch off 

heating and discharge system, adequately ventilate before entering.  

  Clean the removal system prior to new filling of dust and debris. Wear dust mask of 

filter class P2. 

  Heat silo sack empty regularly and clean the silo sack through movement from dust 

while the removal system is uninstalled.

 

Vacuum the storage out. In private storage, the cleaning can be done with 
commercial vacuum cleaners with HEPA filters. The vacuum cleaner should not work 
at the highest level to avoid overheating and to prevent ignition hazards. 

 

 

For reasons of occupational health and safety, an industrial vacuum cleaner with filter 

class M is required for cleaning pellet storages. Earth buried storage and all other 
storages starting at a capacity of 40 tons may only be accessed with a CO warning 
device.

 

  Until the next filling process please fill the silo manually with pellets in sacks (through 

the manual filling nozzle). 

  Please check if the silo has damages caused by rodents or other external influences. 

Содержание Flexilo SPRING

Страница 1: ...tended for skilled mechanics which have based on expert training the respective knowledge and experience As we are interested in continuously improving our technical documentation we would be pleased...

Страница 2: ...1 Distance from walls 9 3 1 2 Distance from ceiling 9 3 2 Condition of the room 10 3 3 Room fixtures 10 3 4 Room deaeration 11 3 5 Size Storage Volume 11 4 Scope of delivery 12 4 1 Scope of delivery...

Страница 3: ...Wood pellets for non industrial use ENplus Handbook for the certification of wood pellets for heating use version 2 0 Sample fire ordinance 2005 VDI guideline 3464 green print 2012 storage of wood pe...

Страница 4: ...n impair operation of your heating system and have an adverse effect on the storage and conveying equipment Only high grade pellets can assure reliable and problem free operation of the pellet fired b...

Страница 5: ...of not yet released additive pellets PowerPlus pelprotec etc Please contact us for information on the current supply level In case of white rust White rust can occur during transport for example Prot...

Страница 6: ...t possible sources of danger to the customer The currently valid fire protection and VDI guidelines must be satisfied prior to start up In order to avoid hazards associated with improper handling of t...

Страница 7: ...lo for wood pellets when it is delivered Nameplate with calculated storage capacity 2 5 Maintenance Regular cleaning of the bearing is required to ensure continuous trouble free and safe heating opera...

Страница 8: ...process The result is that the release of the volatile components is faster especially in fresh pellets and at high ambient temperatures Emissions usually decrease after a few weeks and the odour asso...

Страница 9: ...r to installation The dimensions of the silo frame are stated on the delivery documents The dimensions of the silo frame can be determined by measuring the steel parts Length of the frame Length of th...

Страница 10: ...ondensation must not occur In case of humidity the room must be ventilated properly The silo fabric is air permeable and may cause the wood pellets to absorb humidity at the silo walls Make also sure...

Страница 11: ...en aerating the Flexilo Only on customer request the Flexilo for wood pellets can be supplied with a filling line and an exhaust air line in case of rooms without exhaust air or in specific cases But...

Страница 12: ...pped bundled on a pallet and a silo bag which is packed in a carton together with accessories and hardware required for assembly Delivery of the components 4 1 Scope of delivery standard Pos Illustrat...

Страница 13: ...and strap according to silo 4 6 8 and 2x spring pipe connection screw 8 included 32x 16x 48x Screw sack with connecting material for drawing irons 32 hexagon screws M12 x 30 16 hexagon nuts M12 48 wa...

Страница 14: ...er filling pipe 1 fastener 36 36 2 pipe clamps M10 M12 pre assembled on the fastener 12 2x 2x 4x Screw set for filling set pre assembled on the fastener 2 hex screws M12 x 25 2 spring washers 12 2 4 w...

Страница 15: ...change Issue 09 2016 Page 15 of 30 A B S Silo und F rderanlagen GmbH 18 OPTIONAL Support Structure for fixing the silo lid pipe must be provided by the customer 19 1 x Assembly Instructions 1 x Filli...

Страница 16: ...ssembling the frame and struts Do not start assembling the silo until you have become familiar with the situation at the installation site and the room layout discussed in Section 3 CAUTION RISK OF IN...

Страница 17: ...09 2016 Page 17 of 30 A B S Silo und F rderanlagen GmbH Connecting the frame feet to the plug in elements of the top and base connectors Assembly of the plug in elements Assemble the steel frame until...

Страница 18: ...silo bag the lifting bar must have boreholes for the filling set 3 Align the silo bag 4 Make the necessary arrangements regarding the fastening of the silo lid according to point 5 4 5 Loop the liftin...

Страница 19: ...ts Assembly Subject to technical change Issue 09 2016 Page 19 of 30 A B S Silo und F rderanlagen GmbH Details of the corner bolting Pay attention to the alignment of the silo when connecting the angle...

Страница 20: ...r the baffle that is sewn into the cover fabric opposite the filler neck Take care of the position of the supporting loops prior to attach the ceiling holders to the spread silo The loops must be atta...

Страница 21: ...the filling set as described in chapter Earthing I II III 2 Use the bolts provided to attach the filling line to the top bar 3 Slide the filler neck over the filling line and beaded edge of the filli...

Страница 22: ...silo size because during the filling the sides of the silo bag will be pressed outwards Generally should the discharge units NOT fixed on the ground so that the silo has the possibility to lift up and...

Страница 23: ...that the bores in the spring pipes will be placed in the out cuts of the loops The eye screws which are included in the scope of delivery will be fixed in the bores with the washers and nuts Put the...

Страница 24: ...attached in a clearly visible location on a frame leg or the filling line Check the room layout wall and ceiling clearance condition of the room fixtures in the room room ventilation Have the frame ea...

Страница 25: ...tures and swivelling jib 3 Climbing equipment The contractor must ensure that 1 Storage facilities whose upper edges are more than 1 m above the floor and must be mounted for regular operational work...

Страница 26: ...the filling couplings 8 1 General instructions Look after the accessibility of the filling nozzle s Make sure that that you have an adequate access road to your storage system 3 m width and 4 m headro...

Страница 27: ...centered on the narrow side of the silo 8 3 Filling with two filling nozzles From a frame width of 2 5 m silos are equipped with a second filling nozzle In this case a better filling level will be rea...

Страница 28: ...th 230V and 16A protection must be accessible outside the storage room This power connection can be used for a possible suction blower Note before filling Switch off the heating system prior to starti...

Страница 29: ...and the hose length The filling pressure should be between 0 3 bars for a hose length of about 10 m and 0 6 bars for a hose length of about 30 m The required filling pressure and air flow rate can var...

Страница 30: ...be bolt together with the lifting bar o The filling pipes must be bolt together among each other by clamping rings so that no rotation occurs o The filling coupling must be easily accessible without...

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