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A & A Scales PT300, Руководство по обслуживанию

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PT300, Service Manual

Rev B, October, 2000

2

Table of Contents

SCOPE OF MANUAL ......................................................................................................................................... 5

SPECIFICATIONS .............................................................................................................................................. 6

E

LECTRICAL

....................................................................................................................................................... 6

S

ERIAL INTERFACE SPECIFICATIONS

: .................................................................................................................... 6

P

HYSICAL

.......................................................................................................................................................... 6

E

NVIRONMENTAL

............................................................................................................................................... 7

C

ALIBRATION

:.................................................................................................................................................... 7

THEORY OF OPERATION ............................................................................................................................... 9

P

OWER SUPPLY

:.................................................................................................................................................. 9

Input protection:........................................................................................................................................... 9
Charger:......................................................................................................................................................10
Switch:.........................................................................................................................................................10
Low Voltage Sensor: ....................................................................................................................................11
Regulator: ...................................................................................................................................................11

A

NALOG 

S

ECTION

: ............................................................................................................................................12

Instrumentation Amplifier:...........................................................................................................................12
Analog/Digital Converter: ...........................................................................................................................12
Microprocessor section: ..............................................................................................................................14

CPU:....................................................................................................................................................................... 14
Memory: ................................................................................................................................................................. 14
Device Selector: ...................................................................................................................................................... 14
Switches & Reader:................................................................................................................................................. 14
Display Driver: ....................................................................................................................................................... 15
Serial IN/OUT: ....................................................................................................................................................... 15

TROUBLESHOOTING .....................................................................................................................................16

S

YMPTOMS

........................................................................................................................................................16

No power up, nothing on display..................................................................................................................16
Power up to random display. .......................................................................................................................16
Power up to test pattern. ..............................................................................................................................16
Scale shuts off..............................................................................................................................................17
"Locks up." ..................................................................................................................................................17
No backlight. ...............................................................................................................................................17
No response to one or more keys..................................................................................................................17
"Bad" weights. .............................................................................................................................................17
Jumpy/drifty weights. ...................................................................................................................................17
Slow operation.............................................................................................................................................17
Low batt indicator won't turn off. .................................................................................................................18
Batteries won't charge. ................................................................................................................................18
No totalizing. ...............................................................................................................................................18

E

RROR MESSAGES

..............................................................................................................................................18

T

ESTS

, W

AVEFORMS AND

..................................................................................................................................19

V

OLTAGE MEASUREMENTS

.................................................................................................................................19

Blank EPROM test.......................................................................................................................................19

S

YSTEM CHECKOUT PROCEDURE

.........................................................................................................................22

Charger voltage: .........................................................................................................................................22
On / Off switch: ...........................................................................................................................................22
Power Supplies: ...........................................................................................................................................22
Amplifier: ....................................................................................................................................................23
A/D converter:.............................................................................................................................................23
Lamp: ..........................................................................................................................................................23
Keys: ...........................................................................................................................................................23

Содержание PT300

Страница 1: ...I PT300 Service Manual A A Scales 1 813 994 3190 Fax 509 355 3498 www stainlessscales com...

Страница 2: ...d maintenance of the equipment described herein While every precaution has been taken in the preparation of this manual Intercomp Corporation assumes no responsibility for damages resulting from the u...

Страница 3: ...elector 14 Switches Reader 14 Display Driver 15 Serial IN OUT 15 TROUBLESHOOTING 16 SYMPTOMS 16 No power up nothing on display 16 Power up to random display 16 Power up to test pattern 16 Scale shuts...

Страница 4: ...ELL 30 Disassembly 30 Assembly 31 CHECK FRONT BACK LOAD CELL BALANCE 31 UNPACKING AND INSTALLATION 34 USE OF A LOAD CELL SIMULATOR 34 COMPLETE LIST OF REQUIRED TOOLS AND MATERIALS 34 Spare parts list...

Страница 5: ...E 4 INTEGRATOR COMPARITOR 12 FIGURE 5 CONVERSION CYCLE 13 FIGURE 6 LCD DRIVE 15 FIGURE 7 BLANK EEPROM TEST WAVEFORMS 20 FIGURE 8 BLANK EEPROM TEST ADDRESS LINES 21 FIGURE 9 TEST WAVEFORMS 22 FIGURE 10...

Страница 6: ...ction section shows the way two or more scales work together to form a larger system The assembly instructions show correct assembly and disassembly techniques This manual is not designed to be a subs...

Страница 7: ...re the scale shuts itself off Automatic Shutoff The scale turns itself off when the battery voltage gets down to approximately 6 3 volts Charging Voltage 11 5 volts 14 5 volts DC Protection is provide...

Страница 8: ...ing Temperature 20 to 150 F 28 to 65 C Humidity 10 to 95 Non Condensing Calibration All scales are calibrated at the factory a fine span adjustment can be made using the potentiometer on the PT300 cir...

Страница 9: ...Power Supply Battery Drivers Low Battery Sensor On Off Lamp Lb Kg Zero Hold Rel Total Local Print Switches Input Buffer Micro Controller Display Serial Output 12v Serial Input Receiver Loadcells Summ...

Страница 10: ...r for low battery condition The input is designed to accept any voltage between 10 5 and 14 6 volts Q 5 D 4 D 5 D 2 0 C o n s t a n t C u r r e n t S o u rce C u r r e n t Lim itin g R e s i s t o r C...

Страница 11: ...dicator circuit senses the current through R3 When 0 7 volts is developed about 28 milliAmps across R3 Q10 turns on lighting D20 R4 R R6 D6 Q9 Q5 Off On Logic Auto Off V Bat V Switched Gnd Gnd Gnd Fig...

Страница 12: ...ill be biased on until the switched voltage drops to 7 2 volts Below this voltage the low voltage sense line goes high R10 provides a path for any leakage current through D7 and D8 Regulator Q3 a stan...

Страница 13: ...the gain of the amplifier Some of the amplifier s built in resistors are used to increase the gain stability hence the busy connections between U18 and the gain selection resistors R24 and potentiomet...

Страница 14: ...rence voltage does not change so the rate of discharge should be a certain number of volts per second The higher the input voltage the higher the voltage that will be driven onto the integrating capac...

Страница 15: ...N MAX bit out of counter U12 is used as the auto off signal To turn the scale off the computer does not service the end of conversion interrupt This also acts as a dandy watchdog timer if the micro is...

Страница 16: ...n Figure 6 LCD Drive Serial IN OUT U15 Reads a 20 mA current loop and converts this to an opto isolated TTL signal across R31 R29 and R30 act as a voltage divider to limit the current through the curr...

Страница 17: ...power but it might be eaten up with a shorted circuit board or filter capacitors Power up to random display We know that some power is reaching the display driver circuit but the microprocessor is not...

Страница 18: ...r connector may be bad U4 may be defective Bad weights First check weighing technique Are the scales being used by a new operator Are the scales being used on level ground Are the operators using dumm...

Страница 19: ...scale you need to look at the serial transmitter and receiver sections Look for the clock running at the wrong speed Try pressing the print button this should send the local weight down to the next sc...

Страница 20: ...you to find any remaining problems On a Z80 style microprocessor the simplest test program is a BLANK EPROM If used properly this program will find any shorted address lines any shorted or open data...

Страница 21: ...he Z80 writes out the address 0039 on the stack Note that this takes two write cycles Each time the Z80 writes this out the stack address changes so the address lines will count through all address Th...

Страница 22: ...20mS Div A14 10mS Div A13 5mS Div A12 2mS Div A11 1mS Div A10 0 5 mS Div A09 0 1mS Div A08 50mS Div A07 0 1mS Div A06 0 1mS Div A05 0 1mS Div A04 50mS Div A03 20mS Div A02 10mS Div A01 5mS Div A00 2m...

Страница 23: ...leads set to 12 0V Charger voltage Positive battery lead 8 6V To check out the charger circuit install cells Positive battery lead 5 4V to 8 6V depending on batteries state of charge On Off switch Pre...

Страница 24: ...se U13 pin 14 full scale input About 30 milliseconds width pulse Lamp Press the lamp key All eight lamps light up Keys For each key observe about five volts on the indicated pin Press the key and see...

Страница 25: ...st Turn both scales on Wait until both scale go to a stable zero display Insure that both scales are in the totalizing mode look for the bar next to TOT on the display Press the local total key to tur...

Страница 26: ...test Master Leave any other cable Disconnected Figure 11 SIO Slave Test Turn both scales on Wait until both scale go to a stable zero display Insure that both scales are in the totalizing mode look f...

Страница 27: ...esistor in series with the Excitation lead is for temperature compensation It is a balco resistor that change resistance with temperature to maintain a constant signal voltage These resistors are spec...

Страница 28: ...ding pad Static dissipation station 2 Phillips screwdriver for bezel and board mounts Small slotted blade screwdriver Torque seal potentiometer shaft sealer Caution The following procedure must only b...

Страница 29: ...fy span is within 1 0 of applied load Make any adjustments necessary to bring the unit into tolerance Insure that unit does not indicate overcapacity before 20000 lbs of applied weight 12 Apply Torx s...

Страница 30: ...workstation The main printed circuit board is subject to damage by electrostatic discharge Disassembly 1 Remove all 10 bezel screws 2 Detach keyboard assembly unplug keyboard connector and set aside 3...

Страница 31: ...static controlled workstation The main printed circuit board is subject to damage by electrostatic discharge Disassembly 1 Remove all 10 bezel screws 2 Detach keyboard assembly and set aside Do not un...

Страница 32: ...endix A for details 27 Replace insulator on back of summing board 28 Return summing board in housing 29 Place circuit board into housing Be careful not to pinch the wires between the battery tube and...

Страница 33: ...ccessible 6 Turn scale ON 7 Wait for scale to warm up 8 Zero the scale 9 Apply 5000 lb load to load cell 1 and record weight 10 Record displayed weight 11 Apply a 5000 lb load to front load cell using...

Страница 34: ...e Manual Rev B October 2000 33 the battery tube and the printed circuit board 17 Install tow board mounting screws 18 Check and adjust calibration as needed 19 Reassemble keyboard assembly 20 Replace...

Страница 35: ...and materials In addition the usual workbench and good lighting the following list of tools and materials would be necessary to set up a complete PT 300 service station Twenty thousand pound calibrati...

Страница 36: ...PT300 Service Manual Rev B October 2000 35 Spare keypad Main circuit board Summing board Load Cells Check straps Charging transformer Span resistors 124 174...

Страница 37: ...t Transmit Data format M Kg Format A_O_ XXXXXXX _Lb CR LF Z Format explanation A Scale code Signifies the scale could be A for scale A B for scale B etc Space M O Z Error code M motion O overcapacity...

Страница 38: ...18 1 01uF Ceramic Disc 50v Radial Leads C2 C14 C15 C21 C22 C23 C2 4 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 19 0 1uF Polypropylene 100v Axial Leads C10 C11 C8 3 0 1uF Ceramic Disc 25v Radial L...

Страница 39: ...R4 1 5M ohm w 5 R33 1 1N914 D2 D3 D18 D19 4 1N4001 D1 D5 D17 3 1N5711 D8 1 1N5240 D4 1 1N5233B D6 D7 2 LM340LA 5 Q3 1 2N2222 Q2 Q4 Q5 Q7 Q9 5 2N4402 Q6 Q8 Q10 3 4N35 U15 U16 2 74HC08 U14 1 74HC14 U3 1...

Страница 40: ...RD PARTS LIST PT300 Summing Board Rev 1 Reference Quantity 14pin Dual Row 90 Header 3M 2414 5222TG JP1 1 10K ohm Trim Pot R1 R2 R3 R4 4 47M ohm w 1 R6 1 15M ohm w 5 R8 1 22M ohm w 5 R7 1 500 ohm pot R...

Страница 41: ...te operating point The Deadload or Tare must be set with no weight on the scale This is not a regular maintenance item it should only need to be adjusted when changing a circuit board or load cell Ple...

Страница 42: ...will either increase or decrease depending on the signal coming from the load cells 3 If the raw counts are lower than 1500 or go down as weight is applied it means that the negative signal is too hi...

Страница 43: ...s series 274 301 330 365 392 If you need less span run out of travel going counter clockwise select the next higher resistor in the series These resistors must be 1 tolerance parts With the revision B...

Страница 44: ...ober 2000 43 Schematics and Parts layout Number Title Pages 072391 102 PT300 Schematic 3 None PT300 Board Assembly 1 None PT300 Internal harness 1 None PT300 Summing Board 1 None Scale Interconnect Ca...

Страница 45: ...PT300 Service Manual Rev B October 2000 44 Appendix B Schematics...

Страница 46: ...PT300 Service Manual Rev B October 2000 45...

Страница 47: ...PT300 Service Manual Rev B October 2000 46...

Страница 48: ...PT300 Service Manual Rev B October 2000 47 Totalizing cable...

Страница 49: ...PT300 Service Manual Rev B October 2000 48 Charging Cable...

Страница 50: ...PT300 Service Manual Rev B October 2000 49 Loadcell and Summing Board...

Страница 51: ...PT300 Service Manual Rev B October 2000 50 Internal Cable Assembly...

Страница 52: ...PT300 Service Manual Rev B October 2000 51 Parts...

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