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3M W100, Руководство пользователя

Walchem W100 - компактный дисплейный контроллер для надежного управления водной химией. Для решения любых проблем с настройкой или эксплуатацией, скачайте бесплатный руководство по устранению неполадок на manualshive.com. Подробное техническое руководство на русском языке поможет Вам с легкостью изучить все особенности этого продукта.

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6.   Installation  

6.1    Operating Conditions ................................................................................................................ 12
6.2    Space Requirements for Dispenser Operation and Maintenance Work  ................................... 12
6.3    Tool Kit needed for Repairs ....................................................................................................... 12
6.4    Dispenser Positioning ................................................................................................................ 12
6.5    Leveling  .................................................................................................................................... 13
6.6   Loading Tape ............................................................................................................................. 13 - 14
6.7   Water Bottle Filling  ................................................................................................................... 15
6.8   Brush Tank Water Level Adjusting ............................................................................................. 15

6.9    Tape Weight Adjusting  .............................................................................................................. 15

7.   Theory of Operation 

 

7.1   Operating Instructions  .............................................................................................................. 16 

8.   Safety Devices of the Dispenser

8.1      Safety Measures  ...................................................................................................................... 17
8.2      Supplied with the Dispenser  .................................................................................................... 17
8.3      Recommended frequency of Inspection and Maintenance Operations..................................... 17
8.4      Inspections to be performed before and after every Maintenance Operation  ......................... 17
8.5       Check  Ef

fi

 ciency of Safety Features  ........................................................................................ 17

8.6      Cleaning the Water Feed System  ............................................................................................ 18
8.7      Cleaning the Cutter Assembly .................................................................................................. 18
8.8      Cleaning the Tape Path  ........................................................................................................... 18
8.9       Handle    ..................................................................................................................................... 19
8.10  Handle Shaft  ............................................................................................................................ 19
8.11  Right Side Cover ....................................................................................................................... 20
8.12  Left Side Cover  ........................................................................................................................ 20
8.13  Front Cover  .............................................................................................................................. 20
8.14  Water Tank Holder  ................................................................................................................... 21
8.15  Cutter Return Spring  ................................................................................................................ 21
8.16 Movable Cutter Blade  .............................................................................................................. 22
8.17  Fixed Blade  .............................................................................................................................. 22
8.18  Cutter Arms  .............................................................................................................................. 23
8.19  Pinch Roller  ............................................................................................................................. 23
8.20  Top Roller  ................................................................................................................................ 24
8.21  Free Spin Roller Shaft  ............................................................................................................. 24
8.22  Slide Roller  .............................................................................................................................. 24
8.23  Weighted Brush Cover  ............................................................................................................. 25
8.24  Brush  ....................................................................................................................................... 25
8.25  Tape Channel Plate  ................................................................................................................. 26
8.26  Tape Basket / Motor Cover  ...................................................................................................... 26
8.27  Tape Guide Assembly  .............................................................................................................. 27
8.28  Feed Wheel  ............................................................................................................................. 27
8.29  Idler Gear  ................................................................................................................................. 27
8.30  Drive Gear with Springs and Clutch Assembly ......................................................................... 28
8.31  Separating/Re-assembling Drive Gear with Springs and Clutch Assembly  ............................. 28
8.32  Gear Box / Motor Mount  .......................................................................................................... 29
8.33  Ramp  ....................................................................................................................................... 29
8.34  List of Maintenance Operations  ............................................................................................... 30
8.35  Troubleshooting Guide  ............................................................................................................ 31 

2011 October

(continued on next page)

WaterAct-M-S

TABLE OF CONTENTS

 (continued)

Содержание W100

Страница 1: ...THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Serial No For re...

Страница 2: ...bleshooting repair work and servicing plus parts list of the 3MTM Water Activated Tape Dispenser Manual Version Type 11100 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition October 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice i ...

Страница 3: ... 328 1390 Spare Parts 1 800 344 9883 3M Tape Dispenser Parts 241 Venture Drive Amery WI 54001 1325 Included with each dispenser is an Instructions and Parts List manual Replacement Parts and Additional Manuals Order parts by part number part description and quantity required When ordering parts or additional manuals include model dispenser name dispenser type and serial number that are located on ...

Страница 4: ...4 This Page is Blank ...

Страница 5: ...blems occur when operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each dispenser is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manual...

Страница 6: ...6 This Page is Blank ...

Страница 7: ...arnings 5 3 4 Operator s Qualitifications 6 3 5 Number of Operators 6 3 6 Safe Use of Dispenser and definition of Operator s Qualifications 6 3 7 Residual Hazards 6 3 8 Personal Safety Measures 6 3 9 Predicatable actions which are incorrect not allowed 6 3 10 Operator Skill Level Descriptions 7 3 11 Component Locations 8 3 12 Warning Labels 9 4 Technical Specifications 4 1 Shipping Weight 10 4 2 T...

Страница 8: ...2 This Page is Blank ...

Страница 9: ... System 18 8 7 Cleaning the Cutter Assembly 18 8 8 Cleaning the Tape Path 18 8 9 Handle 19 8 10 Handle Shaft 19 8 11 Right Side Cover 20 8 12 Left Side Cover 20 8 13 Front Cover 20 8 14 Water Tank Holder 21 8 15 Cutter Return Spring 21 8 16 Movable Cutter Blade 22 8 17 Fixed Blade 22 8 18 Cutter Arms 23 8 19 Pinch Roller 23 8 20 Top Roller 24 8 21 Free Spin Roller Shaft 24 8 22 Slide Roller 24 8 2...

Страница 10: ...4 This Page is Blank ...

Страница 11: ...ty 32 10 2 Emissions of Radiation Gas Vapor and Dust 32 10 3 Emission of Hazardous Substances 32 10 4 Electric Tests 32 11 Technical Documentation and Information 11 1 Schematics 33 11 2 Options and Accessories 34 Replacement Parts and Service Information 35 Replacement Parts Illustrations and Parts Lists Information 36 12 Parts Lists and Illustrations Replacement Parts Illustrations and Parts Lis...

Страница 12: ... for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF dispenser not operating ON dispenser operating PLC Programmable Logic Control PP Polypropylene PTFE Polytetraflourethelene PU PU Foam Polyurethane Foam PVC Poly vinyl chloride W Width H Height L Length 2011 October WaterAct M S vii ...

Страница 13: ...ersiont We are confident you will be very pleased with the operation and performance of this durable quality built dispenser for many years to come The dispenser allows you to dispense gummed tape quietly quickly and accurately for a variety of uses 2011 October WaterAct M S 3M TM Water Activated Tape Dispenser manual version Type 11100 ...

Страница 14: ...2 2 This Page is Blank ...

Страница 15: ... WaterAct M S 2 1 Data Identifying Manufacturer and Dispenser For Commercial Use Only MANUAL WATER ACTIVATED TAPE DISPENSER MODEL W100 SERIAL NUMBER 2 2 Data for Technical Assistance and Service 2 GENERAL INFORMATION ...

Страница 16: ... such notice within five 5 business days after the expiration of the warranty period All notices required hereunder shall be given to 3M solely through the 3M Help line To be entitled to repair or replacement as provid ed under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part ...

Страница 17: ...is equipment and is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on Electrical and pneu matic diagrams are included in the manual Equip ment using PLC controls and or electronic compo nents will include relevant schematics or programs in the enclosure and in addition the relevant documen tation will be delivered ...

Страница 18: ...al Technician Manufacturer s Technician Specialist See Section 3 3 5 Number of Operators The operations described below have been analyzed by the manufacturer the recommended number of operators for each operation provides the best and safest work performance Note A smaller or greater number of operators could be unsafe 3 6 Instructions for a Safe Use of the Dispenser Definition of Operator s Qual...

Страница 19: ...gh any controls to load and un load the Dispenser Tape Important The factory manager should ensure that the operator has been properly trained on all the functions of the dispenser before starting work Skill 3 Specialist From the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications when agreed with the customer 3 10 Operator Skill Level De...

Страница 20: ...low to acquaint yourself with the various components and controls of the Tape Dispenser WaterAct M S 3 11 Component Locations Figure 3 2 Water Activated Tape Dispenser Components manual version Brush Assembly Tape Mount Applicator Handle Water Tank Top Cover ...

Страница 21: ...ey must be replaced to ensure operator safety Replacement part numbers for individual labels are shown in Figure 3 3 78 8137 5494 8 78 8137 5488 0 78 8137 5487 2 Label Tape Length 78 8137 5490 6 W 1 0 0 MANUAL WATER ACTIVATED TAPE DISPENSER MODEL W100 SERIAL NUMBER 78 8137 5483 1 Figure 3 3 Replacement Labels and 3M TM Part Numbers ...

Страница 22: ... to 3 inches 25 4 to 76 2 mm wide up to 1000 feet 304 8 m long and 9 inches 228 6 mm max roll diameter 3 Dispenser Dimensions See Figure 4 1 4 Operating Conditions Use in dry relatively clean environments at 5 o C 40 o C 40 o F 105 o F Note Dispenser should not be washed down or subjected to conditions causing moisture condensation on component 18 9 in 48 0 cm 13 7 in 34 8 cm Figure 4 1 10 5 in 26...

Страница 23: ...e dis penser Figure 5 1 5 3 Storage of the Packed or Unpacked Dispenser If the dispenser is not used for a long period please take the following precautions Store the dispenser in a dry and clean place Never move the dispenser without packaging If the dispenser is unpacked it is necessary to protect it from dust Do not stack anything over the dispenser 2011 October WaterAct M S Figure 5 1 5 SHIPME...

Страница 24: ...5 16 socket 3 32 long hex key 5 64 hex key 1 8 hex key 3 16 hex key 1 4 hex key 6 4 Dispenser Positioning N A for this dispenser Use proper mechanics in lifting and positioning dispenser Place in an elevated and a comfortable operating position 6 1 Operating Conditions See Specifications 6 2 Space Requirements for Dispenser Operation and Maintenance Work N A for this dispenser Generally for ease o...

Страница 25: ...ide turnbuckle adjust width of tape guides to accommodate the tape 3 Place tape roll in dispenser 4 Using tape guide turnbuckle re adjust tape guides leaving an 1 8 clearance on both sides of the tape 5 Remove pressure plate from dispenser 6 Feed tape gummed side down over top roller under tape guide flaps and under pinch roller Figure 6 5 Note For Tape that is gummed side out typically used in Eu...

Страница 26: ...t M S Figure 6 7 Water Bottle Brush Tank Duck Bill Valve Tape Weight Post Water Bottle Brackets Tape Roll 1000 ft Tape standard threading Pressure Plate Pinch Roller Pinch Roller Shaft Cutter Assembly Figure 6 6 Top Roller Tape gummed side facing out ...

Страница 27: ...en retaining screw 2 Slide tape weight forward for greater pressure this applies more water to tape and is typically used on heavy weight tapes 3 Slide tape weight back for less pressure this applies less water to tape and is typically used on lighter weight tapes 4 Tighten retaining screw Figure 6 8 Water Bottle Bracket 6 7 Water Bottle Filling Figures 6 7 and 6 8 1 Remove water bottle from dispe...

Страница 28: ...where a known length will be used A mechanical stop is pro vided on the side of the dispenser The mechanical stop can be moved to any desired position by loosening the knurled nut a half of a turn and sliding the nut up or down within the slot When placed in the desired position re tighten the knurled nut to set the desired length of tape to be dispensed Important Do NOT remove the knurled nut To ...

Страница 29: ...ration Frequency Qualif cation Inspection safety features Daily 2 Clean the brush Daily 1 Clean the brush tank Monthly 1 Clean the cutter mechanism As needed 1 Remove debris from the tape path As needed 1 8 4 Inspections to be Performed Before and After Every Maintenance Operation During the maintenance operation only the operator responsible for this duty must work on the dispenser At the end of ...

Страница 30: ...itch to OFF I position and unplug power cord 2 Open top cover 3 Remove pressure plate 4 Remove tape from tape path 5 Remove cutter guard 6 To remove debris and adhesive build up in tape path use a moist cloth to wipe down all sheet metal parts tape channel pressure plate weighted brush tank cover and water tank holder 7 Using compressed air remove all debris and any visible moisture from tape path...

Страница 31: ...e See Section 8 25 6 Remove idler gear See Section 8 29 7 Remove drive gear and clutch assembly See Section 8 30 8 Remove cutter arm springs from screws they are resting upon Section 8 15 9 Remove gearbox motor mount Section 8 32 10 Remove large e clip from left side of the handle shaft Figure 8 4 11 Remove handle shaft from the chassis and if needed insert a new handle shaft into 1 2 bearing Figu...

Страница 32: ...nk and brush 3 Remove three 3 screws along bottom edge of left side cover Figure 8 9 4 Slide left side cover towards bottom of dispenser and remove left side cover Figure 8 10 New Part Installation Reverse the removal procedure above 8 13 Front Cover To Remove 1 Remove right side cover See Section 8 11 2 Remove left side cover See Section 8 12 3 Loosen screws of the following parts coder bar and d...

Страница 33: ...Remove screws from the front cover and remove 4 Attach a pair of vice grips to the cutter return spring screw Figure 8 15 5 While holding the vice grips remove nut on inside of dispenser Figure 8 16 6 Slowly pull screw from the chassis and release tension from cutter return spring Figure 8 17 7 Remove cutter slide bolt from the handle shaft Figure 8 18 New Part Installation Reverse the removal pro...

Страница 34: ...t Installation Reverse the removal procedure above 8 17 Fixed Blade To Remove 1 Loosen screw retaining the fixed blade stop and remove stop 2 Remove fixed blade retaining screw 3 Push fixed blade shoe toward rear of dispenser Figures 8 21 4 Use a magnet pull fixed blade from dispenser Figures 8 22 5 Insert new fixed blade into chassis Important The blade should be resting on both sides of the chas...

Страница 35: ...move pressure plate Figure 8 26 3 Facing front of dispenser pull pinch roller spring tofront and to left of dispenser until spring is no longer on the pinch roller Figure 8 27 4 Release pinch roller spring gently 5 Remove four 4 3 8 e clips from pinch roller shaft Important Do not let the e clips fall into dispenser 6 With one hand holding pinch roller and pinch roller spring slide pinch roller sh...

Страница 36: ... clips from free spin roller shaft Figure 8 31 4 Remove free spin roller shaft 5 Remove free spin roller tube New Part Installation Reverse the removal procedure above 8 22 Slide Roller To Remove 1 Remove right side cover See Section 8 11 2 Remove 4 screws holding the sliding roller plates Figure 8 32 3 Remove slide roller assembly Figure 8 33 New Part Installation Reverse the removal procedure ab...

Страница 37: ...eighted brush cover New Part Installation Reverse the removal procedure above 8 24 Brush To Remove 1 Remove Water Bottle 2 Remove Water Tank 3 Remove Brush from Water Tank 4 Place new brush in the tank with bristles level with work area floor Figure 8 36 5 Place tank and brush in water tank holder 6 Place the water bottle on bottle brackets with post of water tank inserted into duckbill valve New ...

Страница 38: ... roller spring on top of screw and left side of the dispenser slide the pinch roller shaft into right side of chassis Reverse the removal procedure above Note Insert shaft approximately 1 4 way in chassis 8 26 Tape Basket Motor Cover To Remove 1 Remove right side cover See Section 8 11 2 Remove left side cover See Section 8 12 3 Remove pinch roller See Section 8 19 4 Remove weighted brush cover Se...

Страница 39: ...everse the removal procedure above 8 28 Feed Wheel To Remove 1 Remove right side cover See Section 8 11 2 Remove the pinch roller See Section 8 19 3 Remove weighted brush cover See Section 8 23 4 Remove tape channel plate See Section 8 25 5 Remove idler gear See Section 8 29 6 Remove drive gear and clutch assembly See Section 8 30 7 Remove gearbox motor mount Section 8 32 8 Remove feed wheel shaft...

Страница 40: ...tion Reverse the removal procedure 8 31 Separating Re Assembling Drive Gear with Springs and Clutch Assembly To Separate 1 Remove drive gear springs from the clutch pins Figure 8 49 2 Pull drive gear with springs and clutch assembly apart Figure 8 50 To Re Assemble Reverse the separation procedure above Figure 8 49 Figure 8 48 Figure 8 50 To reduce the risk associated with mechanical hazards Read ...

Страница 41: ...1 Remove right side cover See Section 8 11 2 Remove left side cover See Section 8 12 3 Loosen screws on these parts coder bar and dead roller weighted brush cover shaft 4 Remove four 4 screws holding ramp Remove the ramp Figure 8 53 5 Attach four 4 screws to new ramp inside locate thicker end of the ramp toward rear of dispenser Figure 8 54 6 Tighten loosened screws in 4 and reattach left and righ...

Страница 42: ..._______________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ _______________________________________________________________...

Страница 43: ...orrectly adjusted Water Bottle is empty Brush is dirty Brush bristles are worn missing Incorrect pressure on Tape Cartons are dirty Tape is too wet Cartons are dirty Clear all debris from the path of the tape Ensure clearance at a the blades b feed wheel Remove the pressure plate remove all debris from the tape with a damp cloth and then replace the pressure plate Adjust the tape guide turnbuckle ...

Страница 44: ... 10 2 Emissions of Radiation Gas Vapor and Dust Nothing to report 10 3 Emission of Hazardous Substances Nothing to report 10 4 Electric Tests N A 2011 October WaterAct M S Figure 9 1 To reduce the risk associated with mechanical hazards Read understand and follow all safety and operating instructions before operating or servicing the tape dispenser Allow only properly trained and qualified personn...

Страница 45: ...33 11 TECHNICAL DOCUMENTATION AND INFORMATION continued 2011 October WaterAct M S 11 1 Schematics N A for this dispenser ...

Страница 46: ...ber Option Accessory TBA For information on the options and accessories contact your 3M TM Representative 11 2 Options and Accessories 2011 October WaterAct M S 11 TECHNICAL DOCUMENTATION AND INFORMATION continued ...

Страница 47: ...that the following spare parts be ordered and kept on hand Qty Part Number Description TBA Label Kit In the event that any labels are damaged or destroyed they must be replaced to ensure operator safety A label kit is available as a stock item It contains all the safety labels used on the Water Activated Tape Dispenser manual version Part TBA 2011 October WaterAct M S 11 TECHNICAL DOCUMENTATION AN...

Страница 48: ...he parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally if desired 4 Order parts...

Страница 49: ...ersion 2011 October WaterAct M S Figure 12 1 Top Cover Assembly Water Bottle Brush Brush Tank Switch Handle Figure 12 3 Foot Channel Tape Guides Plate Gear Box Drive Motor Cover Feed Wheel Handle Shaft Figure 12 2 Front Cover Ramp Rollers Left Side Cover Cutter Springs Figure 12 4 Cutter Arms Cutter Blades Water Tank Holder Springs Machine Assemblies ...

Страница 50: ...38 Water Activated Tape Dispenser manual version 2011 October WaterAct M S Figure 12 1 19 12 12 23 10 1 8 6 9 5 3 4 18 16 15 17 11 14 13 24 7 ...

Страница 51: ...301 RP41301 H 12 1 11 TBA Screw RP41301 RP41301 H 12 1 12 TBA Screw RP41301 RP41301 H 12 1 13 78 8137 5505 1 Hole Plug 12 1 14 TBA Stop Assy RP41290 RP41301 H 12 1 15 TBA Handle Arm RP41257 12 1 16 78 8137 5496 3 Handle RP41257 12 1 17 TBA Handle Insert RP41257 12 1 18 TBA Washer RP41257 12 1 19 TBA Screw RP41257 12 1 20 TBA Nut not listed in original parts list 12 1 21 TBA Strip not shown not lis...

Страница 52: ...40 Water Activated Tape Dispenser manual version 2011 October WaterAct M S Figure 12 2 3 10 17 19 1 12 11 29 2 14 30 8 25 26 20 27 24 18 21 13 13 23 22 16 15 ...

Страница 53: ...522 12 2 12 TBA Shaft RP40522 12 2 13 TBA E Clip RP40522 12 2 14 TBA Side Cover RP40305 12 2 15 78 8137 5498 9 Rear Water Bottle Bracket 12 2 16 TBA Screw RP40404 12 2 17 78 8137 5504 4 Guard 12 2 18 TBA Pin RP40540 12 2 19 TBA Spring RP40540 12 2 20 TBA Shaft RP40540 12 2 21 TBA Holder RP40540 12 2 22 TBA Roll RP40540 12 2 23 TBA E Clip RP40540 12 2 24 TBA Spring RP41905 12 2 25 TBA Damper RP4190...

Страница 54: ...2 Water Activated Tape Dispenser manual version 2011 October WaterAct M S Figure 12 3 5 9 1 6 8 14 11 29 39 38 36 22 31 15 12 40 13 10 7 28 37 23 32 33 26 2 4 3 34 35 30 40 25 24 27 42 44 50 49 48 41 43 ...

Страница 55: ...2 3 23 TBA Pin RP41101 12 3 24 TBA Drive Gear RP5065X 12 3 25 TBA Spring RP5065X 12 3 26 TBA Clutch RP5063X 12 3 27 TBA Pin RP5063X 12 3 28 TBA Weighted Tank Cover RP40516 12 3 29 TBA Brass Bushing RP40516 12 3 30 TBA Rod RP40516 12 3 31 78 8137 5503 6 Weight 12 3 32 TBA Screw RP40517 12 3 33 TBA Pin RP40517 12 3 34 TBA Bearing 3 8 RP40231 12 3 35 TBA Bearing 1 2 RP41221 12 3 36 TBA Roller RP40560...

Страница 56: ...44 Water Activated Tape Dispenser manual version 2011 October WaterAct M S 5 7 9 2 1 6 4 3 8 14 11 18 22 23 16 19 15 12 2 21 19 13 10 17 Figure 12 4 ...

Страница 57: ...4 10 TBA Cutter Blade Movable RP40701 12 4 11 TBA Fixed Blade RP40715 12 4 12 TBA Springs RP40740 12 4 13 TBA Fixed Blade Shoe RP40715 12 4 14 TBA Set Screw RP40701 RP40710 12 4 15 TBA Screw RP40701 RP40710 12 4 16 TBA Screw RP40710 12 4 17 TBA Bushing RP40701 12 4 18 TBA Cutter Guide RP40701 12 4 19 TBA Water Tank Holder RP40352 12 4 20 TBA Screw RP41221 12 4 21 TBA Bearing 1 2 RP41221 12 4 22 TB...

Страница 58: ...46 This Page is Blank ...

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