3M AccuGlide HST 41000 Скачать руководство пользователя страница 25 | Manualshive

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Troubleshooting

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or drags
on the support tabs of applying
frame

The one-way tension roller is not
correctly positioned

Taping head is not set up properly

The blade is dull and/or has
broken teeth

Tape tension is insuf

fi

cient

Adhesive has built up on the blade

The blade is not positioned
properly

The blade is dry

The blade is in backwards

One or both cutter springs are
missing or stretched

Tension roller surface is not fully
contacting the taping head frame

Correction

The tape must go around the wrap
roller before going around the
one-way tension roller

Adjust the one-way tension roller

Check for adhesive build-up
between the knurled roller and its
shaft. Clean and lubricate shaft.
Remove all lubricant from roller
surfaces.

Adjust the tape web alignments

Position the roller in its mounting
slot so that the tape extends
just beyond the centerline of the
applying roller

Check leg length adjustments

Replace the blade

Increase tape tension by adjusting
the one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomed
out against the mounting bolts

Lubricate the blade oiler pad on
the blade guard

Mount the blade so that the
beveled edge is away from the
entrance of the head

Replace the defective spring(s)

Make sure one-way bearing is
below the surface of the tension
roller. If not, press bearing further
into roller or replace roller.

Troubleshooting Guide

Problem

The tape leg on the front of the
case is too long

The blade does not cut tape or the
tape end is jagged or shredded

HST 2" Taping Head - NA

February 2010

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Содержание AccuGlide HST 41000

Страница 1: ...s serial number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Ind...

Страница 2: ...THIS PAGE IS BLANK ...

Страница 3: ...ual Technical Assistance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model HST 2 Type 41000 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on reque...

Страница 4: ...THIS PAGE IS BLANK ...

Страница 5: ...th each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade marks of 3M St P...

Страница 6: ...THIS PAGE IS BLANK ...

Страница 7: ...9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg ...

Страница 8: ...rs after delivery If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered but in no event shall 3M have any obligation under this warranty unless it receives such notice within five 5 busin...

Страница 9: ... 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide HST 2 Taping Heads have been designed and tested for use with Scotch pressure sensitive film box sealing tap...

Страница 10: ...2 THIS PAGE IS BLANK ...

Страница 11: ... please have the manual name part number and revision infor mation and or model machine name machine type and serial number that are located on the identification plate For example Model HST 2 Type 41000 Serial Number 13282 NOTE All the important warning notes related to the operation of the machine are identified by the symbol Updating the Manual Modifications to the machine are subject to manufa...

Страница 12: ...stem is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal Word Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a potentially hazardous situation w...

Страница 13: ...Part Numbers HST 2 Taping Head NA February 2010 Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers 78 8137 3528 5 Lower Tape Threading Label not shown ...

Страница 14: ...20mm 4 3 4 inches most 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 115mm 4 1 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 76 m s 150 FPM maximum 7 Operating Conditions Use in dry relatively clean envi...

Страница 15: ...6 in Maximum Roll Diameter mm in 648mm 25 1 2in 445mm 17 1 2in 120mm 4 3 4 in Minimum Standard Head Spacing mm in mm in M6 Mounting Holes 406mm 16 in Maximum Roll Diameter This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 142mm 5 5 8 in 280mm 10 15 16 in 400mm 15 3 4 in 104mm 4 1 8 in Figure 2 1 Dimensional Drawing HST 2 Taping Head NA Febru...

Страница 16: ... 2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping head...

Страница 17: ...ive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Main Spring Main Spring Buffing Arm Cover Midpoint Spring Buffing Arm Cover Midpoint Spring Buffing Roller Buffing Roller Orange Knife Guard Orange Knife Guard Tape C...

Страница 18: ... 3 5 and tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between...

Страница 19: ...r Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 5 Tape Loading Threading WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp HST 2 Tap...

Страница 20: ...nd Lower Taping Heads Figure 4 1 1 Loosen but do not remove the blade screws A Remove and discard old blade 2 Mount the new blade B with the beveled side away from the blade holder Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing the taping head...

Страница 21: ...the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture c...

Страница 22: ...he centerline of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alignment Note Excess brak...

Страница 23: ...cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this a...

Страница 24: ... leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 TO 2 INCHES Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths Figure 5 6 Leading Tape Leg Length Figure 5 7 Changing Tape Leg Length WARNING To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off associated eq...

Страница 25: ...build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the blade...

Страница 26: ...roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Re thread the tape Move spring hook to next tigh...

Страница 27: ...ng Head Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 2 78 8137 3565 7 Spring Midpoint Lower 1 78 8137 3566 5 Spring Main Lower 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require...

Страница 28: ...umber and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts order...

Страница 29: ...aping Head Assemblies AccuGlide HST 2 Inch Figure 15317 Figure 15322 Upper Figure 15323 Lower HST 2 Taping Head NA February 2010 Figure 15318 Figure 10401 Figure 15319 Figure 15320 Upper Figure 15321 Lower ...

Страница 30: ... 13 32 30 31 8 10 7 5 24 1 11 3 25 15 25 15 4 22 6 17 14 18 21 28 20 19 14 9 13 29 26 13 27 12 23 31 13 13 31 30 16 Figure 15322 Upper Taping Head Framework Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head ...

Страница 31: ...04 5510 9 Washer Plain M10 15322 15 78 8005 5741 1 Washer Flat M5 15322 16 78 8010 7416 8 Nut Hex Jam M4 15322 17 78 8017 9077 1 Nut Self Locking M10 x 1 15322 18 78 8052 6560 6 Spacer Front 15322 19 78 8052 6564 8 Shaft Tension Roller 15322 20 78 8052 6565 5 Roller Top Tension CCW 15322 21 78 8052 6567 1 Spring Compression 15322 22 78 8052 6568 9 Shaft Wrap Roller 15322 23 78 8052 6569 7 Roller W...

Страница 32: ...24 2 3 1 2 3 1 2 3 1 2 3 1 8 8 9 10 7 7 11 5 4 6 13 13 8 12 Figure 15319 Upper and Lower Taping Head Applying Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head ...

Страница 33: ...ight 2 Inch 15319 6 78 8137 3551 7 Roller Applying Assembly 2 Inch 15319 7 78 8137 3552 5 Shaft D Roller 15319 8 78 8137 3553 3 Shaft Roller 15319 9 78 8070 1221 2 Plate Tape 15319 10 78 8137 3567 3 Roller Knurled 15319 11 78 8070 1266 7 Roller Wrap 15319 12 78 8079 5012 2 Tape Support Kit Assembly 15319 13 26 1003 5829 5 Screw Hex Hd M6 X 12 Figure 15319 HST 2 Upper and Lower Taping Head Applying...

Страница 34: ...26 7 8 6 5 4 2 4 6 5 3 1 8 7 Figure 15317 Upper and Lower Taping Head Buffing Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head ...

Страница 35: ...3 78 8137 3553 3 Shaft Roller 15317 4 78 8137 3558 2 Buffing Arm 15317 5 26 1003 5829 5 Screw Hex Hd M6 X 12 15317 6 78 8137 3546 7 Washer Bearing 17mm 15317 7 78 8137 3547 5 Pin Short Bearing 17mm 15317 8 78 8137 3548 3 Bearing 17mm Figure 15317 HST 2 Upper and Lower Taping Head Buffing Assembly HST 2 Taping Head NA February 2010 ...

Страница 36: ...28 Figure 15320 Upper Taping Head Linkage Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head 1 12 8 7 4 5 3 1 7 6 2 3 5 4 2 6 9 9 11 10 ...

Страница 37: ...17mm 15320 5 78 8137 3548 3 Bearing 17mm 15320 6 78 8137 3556 6 Shaft Buff Link 15320 7 26 1003 5829 5 Screw Hex Hd M6 X 12 15320 8 78 8137 3554 1 Stop Tube 15320 9 78 8137 3563 2 Spring Midpoint Upper 15320 10 78 8137 3564 0 Spring Main Upper 15320 11 78 8070 1244 4 Holder Spring 15320 12 78 8137 3571 5 Shaft Apply Link Figure 15320 2 HST Upper Taping Head Linkage Assembly HST 2 Taping Head NA Fe...

Страница 38: ...30 7 4 12 1 2 5 5 1 15 16 8 2 13 4 14 3 11 9 3 9 11 6 10 10 18 17 18 17 Figure 15318 Upper and Lower Taping Heads Cut Off Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head ...

Страница 39: ... 8017 9135 7 Shaft Spacer 15318 7 78 8017 9173 8 Blade 2 56 Inches 65mm 15318 8 78 8052 6597 8 Shaft Blade Guard 15318 9 78 8052 6600 0 Spacer 15318 10 78 8052 6602 6 Spring Cutter 15318 11 78 8070 1269 1 Bumper 15318 12 78 8070 1335 0 Label Warning English 15318 13 78 8070 1371 5 Blade Guard Assembly W English Language Label 15318 14 78 8110 2789 1 Frame Cut Off Weldment 15318 15 78 8113 7030 9 S...

Страница 40: ...32 Figure 10401 Upper and Lower Tape Heads Assembly HST 2 Taping Head NA February 2010 4 14 11 15 10 9 8 4 2 7 16 5 6 7 7 14 3 1 13 13 12 13 13 HST 2 Taping Head ...

Страница 41: ...um 10401 6 78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape Drum Assembly 2 Inch Head 10401 15 2...

Страница 42: ... 13 30 31 10 6 4 24 1 11 5 3 25 15 25 15 22 17 14 18 21 28 20 19 14 9 8 13 7 29 26 27 13 12 23 31 13 13 31 30 16 32 Figure 15323 Lower Taping Head Framework Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head ...

Страница 43: ...taining Tru Arc 1 420 0120 100 15323 13 26 1003 5829 5 Screw Hex Hd M6 X 12 15323 14 26 1004 5510 9 Washer Plain M10 15323 15 78 8005 5741 1 Washer Flat M5 15323 16 78 8010 7416 8 Nut Hex Jam M4 15323 17 78 8017 9077 1 Nut Self Locking M10 x 1 15323 18 78 8052 6560 6 Spacer Front 15323 19 78 8052 6564 8 Shaft Tension Roller 15323 20 78 8052 6606 7 Roller Lower Tension CW 15323 21 78 8052 6567 1 Sp...

Страница 44: ...36 Figure 15321 Lower Taping Head Linkage Assembly HST 2 Taping Head NA February 2010 HST 2 Taping Head 2 3 5 4 2 6 6 7 1 8 12 4 5 1 7 3 9 11 10 9 ...

Страница 45: ...17mm 15321 5 78 8137 3548 3 Bearing 17mm 15321 6 78 8137 3556 6 Shaft Buff Link 15321 7 26 1003 5829 5 Screw Hex Hd M6 X 12 15321 8 78 8137 3554 1 Stop Tube 15321 9 78 8137 3565 7 Spring Midpoint Lower 15321 10 78 8137 3566 5 Spring Main Lower 15321 11 78 8070 1244 4 Holder Spring 15321 12 78 8137 3571 5 Shaft Apply Link Figure 15321 2 HST Lower Taping Head Linkage Assembly HST 2 Taping Head NA Fe...

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