3M 3M-Matic 700a Скачать руководство пользователя страница 36

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2011 June

700a-NA

12-OPERATION

(continued)

PROBLEM

CAUSE

CORRECTION

(continued on next page)

PROBLEM

CAUSE

CORRECTION

When pressing the ON button
the machine does not start

The magnetothermic protection
opens the main switch

Drive belts do not convey
boxes

Drive belts do not turn

The lockable emergency stop
button is pressed

Motor under stress

Thermal cut-out not at correct
amperage setting

Narrow boxes

Worn drive belts

Taping head applying spring
holder missing

Taping head applying spring
set too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Motor not turning

Release the emergency stop
button

Check the electrical system

Check that the drive belts are
not blocked

Set the correct amperage

Check machine speci

cations

Boxes are narrower than
recommended, causing
slippage and premature belt
wear

Replace drive belts

Adjust the box height adjust-
ment with the crank

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical
plug

Evaluate problem and correct

12.9 Troubleshooting Guide

Содержание 3M-Matic 700a

Страница 1: ...here Important Safety Information Spare Parts 3M Matic BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial A...

Страница 2: ...troubleshooting repair work and servicing plus parts list of the 3M MaticTM 700a Adjustable case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition June 2011 Copyright 3M 2011 All rights reserved The manufacturer reserves the right to change the product at any time without notice 2011 June 700a NA ...

Страница 3: ...ement parts are needed call or fax the appropriate number listed below Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider help line 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification...

Страница 4: ...THIS PAGE IS BLANK ...

Страница 5: ... 3 2 Signal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 3 ...

Страница 6: ...6 THIS PAGE IS BLANK ...

Страница 7: ... 8 Outboard Tape Roll Holder 19 7 9 Preliminary Electric Inspection 19 7 10 Main Power Machine Connection and Inspection 19 7 11 Phases Inspection 19 8 Theory of Operation 8 1 Working Cycle Description 20 8 2 Running Mode Definition 20 8 3 1 Normal Stop Procedure 20 8 3 2 Emergency Stop 20 9 Controls 9 1 Box Width Adjusting Knobs 21 9 2 Box Height Adjusting Crank 21 9 3 Start Stop Main Switch 21 9...

Страница 8: ...8 iv THIS PAGE IS BLANK ...

Страница 9: ...ance Operation 29 13 5 Safety Features Inspection Efficiency 29 13 6 Machine Cleaning 29 13 7 Blade Cleaning 29 13 8 Drive Belt Replacement 30 13 9 Drive Pulley Ring 32 13 10 Drive Belt Tension 31 33 13 11 Maintenance Work Log 34 14 Additional Instructions 14 1 Machine Disposal Information 35 14 2 Fire emergency 35 15 Enclosures and Special Information 15 1 Statement of Conformity 35 15 2 Hazardou...

Страница 10: ... Paul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PU PU Foam Polyurethane Foam PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length 700a NA 2011 June vi ...

Страница 11: ...ations Description Intended Use The 3M Matic TM 700a Adjustable Case Sealer with AccuGlide TM 3 Taping Heads is designed to apply a C clip of Scotch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 700a automatically adjusts to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 700a NA 2011 June ...

Страница 12: ...een designed in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepara tion installation operation set up and adjustments technical and manufacturing specifications mainte nance troubleshooting repair work and servicing electric diagrams warranty in...

Страница 13: ...3 2 1 Data Identifying Manufacturer and Machine 2011 June 700a NA For Commercial Use Only 2 GENERAL INFORMATION ...

Страница 14: ...presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required ...

Страница 15: ... disconnect air if the machine has a pneumatic system Keep this manual in a handy place near the machine This manual contains infor mation that will help you to maintain the machine in a good and safe working condition 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property dama...

Страница 16: ... vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the risk associated with pinches and entanglement hazards Do not leave the machine running while unattended Push the machine off when not in use Never...

Страница 17: ...r head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away from moving belts and taping heads CAUTION To reduce the risk associated with fire and explosion hazards Do not operate this equipment ...

Страница 18: ...or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist See Section 3 3 5 Number of Operators The operations described below have...

Страница 19: ...pment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator has...

Страница 20: ... of the case sealer Also refer to Manual 2 for taping head components Figure 3 9 700a Case Sealer Components Left Front View 700a NA 3 12 Component Locations Emergency Stop Switch Upper Taping Head Height Adjustment Handle Power Switch Assembly Machine Bed Lower Tape Roll Mount Adjustable Side Guides Upper Head Assembly ...

Страница 21: ...Labels continued Figure 3 10 Replacement Labels 3M Part Numbers Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 78 8070 1318 6 78 8062 4266 1 STOP 78 8113 8912 9 78 8070 1329 3 78 8095 1628 8 UP DOWN 78 8070 1366 5 78 8113 6717 2 78 8137 0886 0 78 8095 1141 9 ...

Страница 22: ... poten tially flammable or explosive environments WARNING 1 Power Requirements Electrical 120 VAC 60 Hz 3 25 A Pneumatic 6 5 bar gauge pressure 95 PSIG 2 5 SCFM 75 liter minute 21 C 1 01 bar maximum at maximum cycle rate A pressure regulator filter is included The machine is equipped with two 1 6 HP gearmotors and comes with an 2 4 m 8 foot standard neoprene covered power cord and a grounded plug ...

Страница 23: ... Width 150mm 6 0 inch 550mm 21 5 inch Height 120mm 4 75 inch 620mm 24 5 inch Cartons narrower than 250 mm 10 inch in width may require more frequent belt replacement because of limited contact area 90 mm 3 5 inch height with heads adjusted to apply 50 mm 2 inch tape leg lengths See Special Set Up Procedure Changing the Tape Leg Length 165 mm 6 5 inch minimum to 725 mm 28 5 inch maximum height with...

Страница 24: ...80kg 400 lbs crated approximate 160kg 350 lbs uncrated approximate 11 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 12 Set Up Recommendations Machine must be...

Страница 25: ...d Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the sup porting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points in dicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or U...

Страница 26: ...The 700a package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your country Figur...

Страница 27: ...ing some tools are supplied with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 7 3 Tool Kit Supplied with the Machine 7 1 Operating Conditions The machine should operate in a dry and relatively clean environment See Specifications 7 2 Space Requirements for Machine Operation and Maintenance Wor...

Страница 28: ... 7 6 7 6 Assembly Completion 1 Crank Install the crank handle on the top of the left column as shown Figure 7 7B 2 Tape Drum Bracket Install the upper tape drum bracket on the top cross bar as shown Figure 7 7A 3 Stop Bracket Raise upper head assembly turn crank handle counterclockwise and install the two stop brackets provided in the parts bag Use lower set of holes as shown in Fig ure 7 7C The u...

Страница 29: ...pecif cations Push the LATCHING EMERGENCY STOP BUTTON The main switch is normally turned OFF O Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations of your country One Way Tension Roller Tension Wrap Roller Knurled Roller Wrap Roller Applying Roller Threading Needle 1 2 3 4 Figure 7 8 Figure 7 9 7 8 Outboard Tape Roll Holder If y...

Страница 30: ...e case sealer 700a has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch start switch ON I Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF O the ma chine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disconnected from the mains 8 3 2 Emergen...

Страница 31: ...TROLS 21 2011 June 700a NA 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 Start Stop Buttons 9 4 Lockable Emergency Stop Button Figure 9 4 Figure 9 2 Figure 9 1 Start Stop Button Figure 9 3 ...

Страница 32: ...ystem Circuit Breaker The electric system is protected by a ground wire whose continuity has been tested during the final inspection The system is also subject to insulation and dielectric strength tests To reduce the risk associated with mechanical and electrical hazards Allow only properly trained and qualified personnel to operate and service this equipment WARNING The case sealer is equipped w...

Страница 33: ...aping Heads Procedure Changing the Tape Leg Length Case Sealer Frame Refer to Figure 11 4A 1 Raise the upper head assembly by turning crank handle Remove and retain the two screws and wash ers that secure the stop bracket in position A 2 Remount and secure the stop bracket in the lower po sition A A with original fasteners through top holes of stop bracket Relocate both right and left stop bracket...

Страница 34: ... of the upper taping head assembly as shown in Figure 11 7A 2 Crank the upper taping head assembly down until it touches these blocks 3 Remove and retain the six screws and plain washers that fasten each column to the frame Figure 11 7B 4 Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes 100mm 5 Install and tighten the six screws and plain washers i...

Страница 35: ...tenance operation stop the machine by Pushing the OFF O switch on the main and disconnect the electric power Figure 12 3 12 8 Safety Devices Inspection 1 Taping units blade guard 2 Latching emergency stop button 3 STOP OFF O main switch Operator Qualifications 1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to box size H and W 1 5 Top fla...

Страница 36: ...ead applying spring holder missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Release the emergency stop button Check the electrical system Check that the drive belts are not blocked Set the correct amperage Check machine specifications Boxes are narrower than recommended causing slippage and premature ...

Страница 37: ...support tabs of applying frame Taping heads is not set up properly Dry compression rollers Defective column bearings Tape drum not centered Centering guides not centered Box flaps not of equal length Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the box height adjust ment with the crank Reduce spring pressure Lu...

Страница 38: ... freely The blade is not cutting tape properly The tape is threaded incorrect Applying mechanism spring has too little tension Replace the blade Increase tape tension by adjusting the one way roller Clean and adjust the blade Make sure the blade is bottomed out against the mounting bolts Lubricate the blade oiler pad on the blade guard Mount the blade so that the beveled edge is away from the entr...

Страница 39: ...lectrical power 4 Push the main switch STOP OFF O 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component wear a...

Страница 40: ... could result W orn or dam aged cutter blades must be replaced promptly in or der to guarantee a perfect cut of the tape Lubricate the felt pad on the blade guard without saturating it 13 8 Lubrication Most of the machine bearings including the drive motor are permanently lubricated and sealed and do not require additional lubricant Figures illustrate the taping head and frame points which should ...

Страница 41: ...rive Belts Figure 13 5 1 Remove and retain front cover A and four 4 screws 2 Loosen but do not remove lock nut C 3 Loosen tension screw D until all tension is removed from belt 4 Move compression roller assembly out to full open position 5 Remove 4 screws on side of belt guard E and slide belt guard out to expose belt 6 Pull belt splicing pin F out and remove belt 7 Place new belt over pulleys wit...

Страница 42: ...justment screw so that a moderate pulling force of 3 5kg 7lbs applied at the mid span as shown in Figure 13 7 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Figure 13 7 Box Drive Belt Tension Adjustment To reduce the risk associated with mechanical and electrical hazards Turn electrical supply off...

Страница 43: ...ded Adjust the M8 tension screws in clockwise to increase tension or out counterclockwise to decrease tension Tighten lock nut to secure tension setting 4 Replace center plate front cover and secure with original screws Figure 13 8 Figure 13 9 Box Drive Belts Infeed End Front Cover 13mm Box Wrench M10 Lock Nut Infeed End M6 Hex Wrench M10 Lock Nut Center Plate M5 X 16 Flat Hd Screw 4 M5 X 10 Pan H...

Страница 44: ...____________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ __________________________________________________________...

Страница 45: ...s in PVC Nylon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity Not Applicable 15 2 Emission of Hazardous Substances Nothing to report Figure 14 ...

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Страница 47: ...37 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 700a NA 2011 June ...

Страница 48: ...following spare parts be ordered and kept on hand 700a Qty 3M Part Number Description 2 78 8070 1531 4 Belt Drive W Hook See Manual 2 16 TECHNICAL DOCUMENTATION AND INFORMATION continued 2011 June 700a NA Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information Tool Kit A tool kit part number TBA is available as...

Страница 49: ...ific portion of the machine 2 Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This...

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Страница 51: ...41 2011 June 700a NA 700a Frame Assemblies Figure 2796 Figure 5670 Figure 5669 Figure 10440 Figure 15234 Figure 15235 Figure 3433 Figure 10440 Figure 3434 Figure 2806 ...

Страница 52: ...42 16 24 22 22 20 27 3 4 4 3 6 5 1 1 7 10 10 14 14 15 15 11 13 17 12 2 24 8 21 21 26 9 2 3 23 8 19 25 2011 June 700a NA 700a Figure 2796 ...

Страница 53: ...82 3 Screw Soc Hd M5 x 16 2796 12 78 8070 1541 3 Guide Arm Front Right 2796 13 78 8070 1542 1 Guide Arm Front Left 2796 14 78 8070 1543 9 Guide Arm Rear 2796 15 78 8076 4505 2 Screw Set M6 x 8 2796 16 78 8070 1544 7 Guide Right 2796 17 78 8113 6792 5 Guide Left W English Language Label 2796 19 78 8070 1546 2 Cap Guide 2796 20 26 1003 7953 1 Screw Soc Hd M5 x 30 2796 21 78 8070 1547 0 Shaft Guide 2...

Страница 54: ...44 1 11 10 9 7 8 2 4 3 6 5 1 1 1 12 2011 June 700a NA 700a Figure 2806 ...

Страница 55: ...6 4628 2 Roller Compression 2806 4 78 8076 4629 0 Shaft Roller 2806 5 26 1003 5841 0 Screw M8 x 16 2806 6 78 8017 9318 9 Washer Plain 8 mm 2806 7 78 8076 4630 8 Plate Tube Roller 2806 8 78 8076 4631 6 Screw M10 x 35 2806 9 78 8076 4632 4 Cap Support 2806 10 78 8017 9074 8 Washer Nylon 15 mm 2806 11 26 1004 5510 9 Washer Plain M10 2806 12 78 8070 1549 6 Knob VTR B M10 Figure 2806 ...

Страница 56: ...46 2011 June 700a NA 700a Figure 10440 ...

Страница 57: ... 10440 10 78 8098 8817 1 Leaf Spring 10440 11 26 1002 5753 9 Screw Self Tapping 10440 12 78 8060 8172 1 Washer Friction 10440 13 78 8052 6271 0 Washer Tape Drum 10440 14 78 8100 1048 4 Spring Core Holder 10440 15 78 8017 9077 1 Nut Self Locking M10 x 1 10440 16 78 8032 0375 7 Screw Hex Hd M6 x 16 10440 17 78 8070 1215 4 Spacer Stud 10440 18 26 1000 0010 3 Washer Flat M6 10440 19 78 8010 7169 3 Scr...

Страница 58: ... 700a NA 700a 1 7 4 3 5 2 16 16 6 6 6 6 18 17 13 14 15 12 12 11 21 19 10 29 31 31 5 8 9 30 32 23 23 25 24 27 26 21 22 28 28 30 20 28 OPTIONAL 37 36 38 39 35 35 Figure 3433 Caster Option This configuration not used ...

Страница 59: ... 0 Clamp Outer 3433 16 78 8076 5392 4 Support Tape Drum 3433 17 78 8060 8483 2 Support Outboard Roll 3433 18 78 8060 8484 0 Shaft Roller 3433 19 78 8060 8485 7 Roller 3433 20 78 8032 0375 7 Screw Hex Hd M6 x 16 3433 21 26 1000 0010 3 Washer Flat M6 3433 22 26 1003 7957 2 Screw Soc Hd M6 x 16 3433 23 78 8076 4620 9 Plane Conveyor Bed 3433 24 78 8060 8486 5 Bushing 3433 25 78 8010 7211 3 Screw Soc H...

Страница 60: ...4 14 44 42 40 50 49 48 29 28 43 45 46 47 38 15 16 19 17 18 15 25 27 28 26 35 31 22 21 20 51 51 1 37 30 39 32 1 3 3 3 3 2 4 4 9 7 7 5 6 8 41 41 11 12 13 14 15 36 34 34 33 7 24 23 52 38 2011 June 700a NA 700a Figure 3434 12 ...

Страница 61: ...er 3434 24 78 8054 8583 2 Bushing 3434 25 78 8060 8497 2 Bushing Lead Screw 3434 26 78 8059 5617 0 Set Screw M6 x 8 3434 27 78 8060 8498 0 Bushing Inner Column 3434 28 78 8060 8499 8 Sprocket 3 8 Z 13 3434 29 26 1003 7946 5 Screw Soc Hd M4 x 25 3434 30 78 8070 1501 7 Chain 3 8 P 156 3434 31 78 8113 6755 2 Housing Chain W English Language Label 3434 32 78 8060 7878 4 Idler Screw 3434 33 78 8070 150...

Страница 62: ...52 2011 June 700a NA 700a Figure 15234 1 R H L H ...

Страница 63: ...5234 13 78 8070 1519 9 Screw Soc Hd Hex Hd M8 x 70 15234 14 78 8017 9318 9 Washer Plain 8 mm 15234 15 78 8070 1520 7 Guide Drive Belt 15234 16 26 1005 4757 4 Screw Flat Hd Soc Dr M x 20 15234 17 78 8137 0938 9 Support Gearbox 15234 18 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x 20 15234 19 78 8070 1522 3 Gearmotor 115V 60HZ 15234 20 78 8076 4515 1 Capacitor 115V Gearmotor 15234 21 78 8070 1523 1 S...

Страница 64: ...54 700a 2011 June 700a NA Figure 15234 2 R H L H R H L H ...

Страница 65: ...ng Polyurethane 15234 41 78 8060 8416 2 Nut Special M20 x 1 15234 42 78 8054 8987 5 Chain 3 8 P 57 15234 43 78 8070 1531 4 Belt Drive With Hook 15234 44 78 8070 1584 3 Cover Drive Front 15234 45 78 8113 6794 1 Cover Drive Rear W English Language Label 15234 46 26 0001 5862 1 Screw Flat Hd Soc M5 x 12 15234 47 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 15234 48 78 8070 1534 8 Stud Side Plate 15234...

Страница 66: ...56 2011 June 700a NA 700a Figure 15235 1 28 29 27 26 42 42 43 43 40 40 34 35 39 39 29 66 51 37 36 38 38 71 70 41 41 R H L H 69 68 41 1 33 R H L H ...

Страница 67: ...Roller 15235 14 78 8100 1131 8 Shaft Roller 15235 15 78 8100 1132 6 Nut Special M8 15235 16 78 8017 9318 9 Washer Plain 8 mm 15235 17 78 8060 7693 7 Roller 32 x 38 15235 18 78 8070 1593 4 Spacer Roller 15235 19 26 1003 5820 4 Screw Hex Hd M5 x 12 15235 20 78 8005 5741 1 Washer Flat M5 15235 21 78 8070 1599 1 Tube Compression Roller 15235 22 78 8052 6652 1 Cap End 15235 23 26 1003 5841 0 Screw M8 x...

Страница 68: ...June 700a NA 700a 3 6 9 8 2 20 5 6 16 4 7 20 20 32 31 64 65 61 60 44 45 48 49 47 46 56 58 57 52 59 54 55 53 51 50 30 23 19 16 16 16 17 17 11 12 12 13 14 18 15 20 20 58 58 21 22 62 63 69 68 10 33 Figure 15235 2 ...

Страница 69: ... 1 2 SHCS 15235 51 78 8042 2919 9 Washer Triple M6 15235 52 78 8137 0937 1 Chain 3 8 P 65 15235 53 78 8070 1598 3 Cover 15235 54 26 1002 4955 1 Screw Self Tap 8P x 13 15235 55 78 8005 5740 3 Washer Plain 4 mm 15235 56 78 8070 1596 7 Union Elbow PG 13 5 15235 57 78 8076 4622 5 Cover Rear Upper 15235 58 78 8060 8087 1 Screw M5 x 10 15235 59 78 8070 1531 4 Belt Drive With Hook 15235 60 78 8113 6791 7...

Страница 70: ...60 700a Figure 5669 2011 June 700a NA ...

Страница 71: ...0 5669 6 78 8005 5741 1 Washer Plain M5 5669 7 78 8010 7417 6 Nut Hex M5 5669 8 78 8100 1135 9 Bracket Strap 5669 9 78 8076 4520 1 Union PG13 Sleeve 16 5669 10 78 8076 4521 9 Sleeving Wire 900 mm 16 5669 11 78 8076 4638 1 Union PG 13 5 Sleeve 14 5669 12 78 8076 4640 7 Sleeving Wire 11 mm 14 5669 13 78 8060 8029 3 Clamp 140 x 3 5 5669 14 78 8076 4641 5 Cover 5669 15 78 8010 7157 8 Screw Hex Hd M4 x...

Страница 72: ...62 Figure 5670 700a 2011 June 700a NA 3 3 2 1 2 4 4 9 7 7 6 6 6 6 5 4 31 21 18 18 18 18 15 11 10 12 19 16 17 20 24 22 33 23 26 25 13 14 30 29 28 17 27 30 29 32 13 18a 18b 18b 33 ...

Страница 73: ...09 4 Power Cord U S A 5670 17 78 8076 5176 1 Cable FROR 07 3X0 75 5 Mt 5670 18A 78 8076 5273 6 Cable 3X1 5Mt 5670 18B 78 8060 8052 5 Cable 4X1 5 5Mt 3 Ph 78 8091 0433 0 Cable 3X1 5 1 Ph 5 Mt 5670 19 26 1003 7957 2 Screw Soc Hex Hd M6 x 16 5670 20 26 1000 0010 3 Washer Flat M6 5670 21 78 8076 5194 4 Box E Stop Yellow 5670 22 78 8094 6386 8 Switch On Off DM3N C 01 10 5670 23 78 8100 1039 3 Support O...

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Страница 75: ... serial number s here Important Safety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Indu...

Страница 76: ......

Страница 77: ...Assistance Replacement Parts and Additional Manuals Call the 3M Matic Help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 200a Accuglide 3 2 inch Type 10800 Serial Number 13282 Minimum billing on parts orders will be 25 00 Replacement part prices available on r...

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Страница 79: ...elow Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Tradem...

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Страница 81: ... 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg L...

Страница 82: ...ture for three 3 years after delivery If any part is defective within this warranty period your exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part 3M must receive actual notice of any alleged defect within a reasonable time after it is discovered but in no event shall 3M have any obligation under this warranty unless it receives such notice...

Страница 83: ...ted into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Taping Heads 2 Inch have been designed and tested for use with Scotc...

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Страница 85: ...is possible please have the manual name part number and revision infor mation and or model machine name machine type and serial number that are located on the identification plate For example Model 200a Accuglide 3 2 Type 10800 Serial Number 13282 Note All the important warning notes related to the operation of the machine are identified by the symbol Updating the Manual Modifications to the machi...

Страница 86: ...rive system is running To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp Explanation of Signal Word Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property damage CAUTION Indicates a potentially hazardous situ...

Страница 87: ...t Labels 3M Part Numbers Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Страница 88: ...443mm 17 44 inches w Guard Height 406mm 16 inches w Guard Width 107mm 4 2 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F wi...

Страница 89: ...ape Leg 76mm 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 3 8 ...

Страница 90: ...0mm 2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping h...

Страница 91: ...ly Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Orange Knif...

Страница 92: ...3 5 and tape threading la bel Position the tape supply roll so the adhesive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it between ...

Страница 93: ...ler Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown Figure 3 4 Tape Loading Threading Figure 3 5 Tape Loading Threading WARNING To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The ...

Страница 94: ...lacement Upper and Lower Taping Heads Figure 4 1 1 Loosen but do not remove the blade screws A Remove and discard old blade 2 Mount the new blade B with the beveled side away from the blade holder Maintenance To reduce the risk associated with shear pinch and entanglement hazards Turn air and electrical supplies off on associated equipment before performing any adjustments maintenance or servicing...

Страница 95: ...f the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture...

Страница 96: ...nter the tape width on the centerline of the taping head and therefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web al...

Страница 97: ...cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this a...

Страница 98: ...ease the leading leg length Moving it closer to the box top or bottom surface will increase the leading leg length Changing Tape Leg Length from 70 to 50mm 2 3 4 to 2 Inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths Figure 5 6 Leading Tape Leg Length Figure 5 7 Changing Tape Leg Length WARNING To reduce the risk associat...

Страница 99: ...ve build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the bl...

Страница 100: ...n roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Re thread the tape Move spring hook to next ti...

Страница 101: ...g AccuGlide 3 Lower Taping Head 2 inch Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require re...

Страница 102: ...s the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement...

Страница 103: ...21 AccuGlide 3 2 NA 2012 January Tape Head AccuGlide 3 2 inch AccuGlide 3 2 Figure 10919 Haute Figure 10920 Bas Figure 10921 Figure 10922 Figure 10925 Haute Figure 10401 Figure 10923 Figure 10924 Bas ...

Страница 104: ...AccuGlide 3 2 NA 2012 January AccuGlide 3 2 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 22 Figure 10925 Upper Head ...

Страница 105: ...2 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 22 78 8076 4500 3 Stud Mounting not shown 10925 23 78 8076 5242 1 Stop Cut Off ...

Страница 106: ...24 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 AccuGlide 3 2 NA 2012 January Figure 10922 Upper and Lower Heads AccuGlide 3 2 ...

Страница 107: ...ler Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assembly Applying Roller 10922 15 26 1003 5829 5 Screw Hex Hd M6 x 12 10922 16 78 8...

Страница 108: ...26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 Upper Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 109: ...g Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 110: ...28 28 AccuGlide 3 2 NA 2011 July Figure 10923 Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 111: ...aring Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 112: ...30 Figure 10921 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 113: ...lat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 3308 2 Slide Extension 10921 16 26 1008 6574 5 Screw Flat Hd Phil Dr M4 x 10 109...

Страница 114: ...32 Figure 10401 Upper and Lower Heads AccuGlide 3 2 NA 2012 January AccuGlide 3 2 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 ...

Страница 115: ...78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape Drum Assembly 2 Inch Head 10401 15 26 1004 5510...

Страница 116: ...34 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 Lower Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 117: ...2 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924 22 78 8076 4500 3 Stud Mounting not shown 10924 23 78 8076 5242 1 Stop Cut O...

Страница 118: ...36 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 Lower Head AccuGlide 3 2 NA 2012 January AccuGlide 3 2 ...

Страница 119: ...10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

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