3M 11600 Скачать руководство пользователя страница 26

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NA - ENG

April 2016

3M-Matic

™

8000a-8000a3

Page 14

Minimum/Maximum Box Height Combinations

(To relocate upper frame or outer columns, see “Special Set-Up Procedure”)

Note:

Length of boxes in illustrations above are not to scale.

Case Height Range Illustration:

A. Standard Machine Position:

Outer Columns positioned against Stop with Upper Drive

Assembly set to Lowest Position on Inner Columns. Tape Leg Length - 2 3/4” [70mm].

B. Raised Machine Position:

Maximum Box Height (i.e. Outer Columns and Upper Drive

Assembly in Highest Position - See Special Set-Up Procedure). Tape Leg Length -

2 3/4” [70mm]

Note:

Possible Case Range alternatives depend on column position and any resulting

interference

with

taping

heads.

Special modi

cations may be available for carton sizes not listed on previous page.

Contact your 3M Representative for information.

Note:

The case sealer can accommodate most boxes within the size range listed above.

However, if the box length (in direction of seal) to box height ratio is .6 or less, several

boxes should be test run to assure proper machine performance.

Any box ratio approaching this limitation should be test run to assure performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN .6

BOX HEIGHT

4. Speci

cations

(continued)

Minimum / Maximum

5”

1/2”

[127mm] [724mm]

Standard Machine Position:

Outer Column against Stop /

Upper Assembly - Lowest

Position on Inner Column

Minimum / Maximum

12 3/8” 35 3/4”

[314mm] [908mm]

Operating

Range

Box

Operating

Range

Box

Outer Column:

Fully Raised Position

Содержание 11600

Страница 1: ...operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic 8000a 8000a3 Type 11600 Adjustable Case Sealer with AccuGlide 3 Taping Heads Serial For reference record machine serial number here ...

Страница 2: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page ii ...

Страница 3: ... Commercial Use Only Technical Assistance Replacement Parts and Additional Manuals Fortechnical assistance contact our help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Model 8000a Type 11600 Serial Number 13282 To order replacement parts contact us CSPD division o...

Страница 4: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page iv ...

Страница 5: ... equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate...

Страница 6: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page vi ...

Страница 7: ...8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 3 13 Table of Warnings and Replacement Labels 11 4 Technical Specifications 4 1 Power Requirements 12...

Страница 8: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page viii ...

Страница 9: ...and Inspection 20 7 11 Phases Inspection 20 8 Theory of Operation 8 1 Working Cycle Description 21 8 2 Running Mode Definition 21 8 3 1Normal Stop Procedure 21 8 3 2Emergency Stop 21 9 Controls 9 1 Box Width Adjusting Knobs 22 9 2 Box Height Adjusting Crank 22 9 3 On Off Main Switch 22 9 4 Emergency Stop Button Latching 22 10 Safety Devices 10 1 Blade Guards 23 10 2 Emergency Stop Button 23 10 3 E...

Страница 10: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page x ...

Страница 11: ...leaning 31 13 7 Cutter Blade Cleaning 31 13 8 Drive Belt Replacement 32 33 13 9 Drive Pulley Ring 33 13 10 Box Drive Belt Tensioning 34 13 11 Special Set Up Procedure Taping Heads 35 13 12 Maintenance Work Log 36 14 Additional Instructions 14 1 Machine Disposal Information 36 14 2 Fire emergency 36 15 Enclosures and Special Information 15 1 Statement of Conformity 36 15 2 Hazardous Substances Emis...

Страница 12: ...144 1000 Scotch Trademark of 3M St Paul MN 55144 1000 Drw Drawing Ex For Example Fig Exploded View Figure no spare parts Figure Illustration Max Maximum Min Minimum Nr Number N A Not Applicable OFF Machine Not Operating ON Machine Operating PLC Programmable Logic Control PP Polypropylene PU PU Foam Polyurethane Foam PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length ...

Страница 13: ... Scotch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 8000a 8000a3 is manually adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities The 3M Matic case sealing machines have been designed and manufactured in compliance with the legal requirements at the date of inception 3M Matic 8000a 8000a3 ...

Страница 14: ...al is passed on Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure and in addition the relevant documentation will be delivered separately 1 2 2 Manual Maintenance Keep the manual in a clean and dry place near the machine Do not remove tear or rewrite parts of the manua...

Страница 15: ...016 3M Matic 8000a 8000a3 Page 3 2 General Information 2 2 Data for Technical Assistance and Service Agent Distributor or Local After Sale Service 2 1 Data Identifying Manufacturer and Machine For Commercial Use Only ...

Страница 16: ...gnated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or...

Страница 17: ...and or property damage This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Caution Warning Figure 3 1 E Stop Switch The machine is provided with a LATCHING EMERGENCY STOP BUTTON Figure 3 1 when this button is pressed it stops the machine at any point in the working cycle Maintain clear access to power cord whi...

Страница 18: ...ning while unattended Turn the machine off when not in use Never attempt to work on any part of the machine load tape or remove jammed boxes from the machine while the machine is running WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping head...

Страница 19: ...rollers Always feed boxes into the machine by pushing only from the end of box To reduce the risk associated with muscle strain Use appropriate rigging and material handling equipment when lifting or repositioning this equipment Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with fire a...

Страница 20: ...wn in the Operation Section He must never touch the running driving belts or put his hands inside any cavity The operator must pay attention to the blades during the tape replacement 3 9 Personal Safety Measures Safety glasses safety gloves safety helmet safety shoes air filters ear muffs None is required except when recommended by the user 3 10 Predictable Actions which are Incorrect and Not Allo...

Страница 21: ...lectrical components Skill 2a Electrical Maintenance Technician This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to Work with the safety protection disconnected Check and adjust mechanical parts Carry out machine maintenance operations repairs adjustments repair electrical components He is allowed to work on live electrical panels connector blocks control...

Страница 22: ...ual 2 for taping head components Figure 3 9 8000a 8000a3 Case Sealer Components Left Front View Upper Taping Head Lower Taping Head Height Adjustment Handle Electrical On Off Switch Width Adjustment Crank Alternate Lower Tape Roll Mount not shown Adjustable Side Drives Machine Bed Infeed Conveyor optional not shown Casters optional Emergency Stop Button Top Flap Compression Rollers Exit Conveyor o...

Страница 23: ...lacements Labels continued Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8137 7404 5 78 8070 1336 8 2 78 8070 1329 3 78 8137 1331 6 STOP 78 8070 1366 5 78 8137 0886 0 78 8095 1141 9 78 8070 1318 6 78 8113 6717 2 78 8137 7403 7 78 8137 7402 9 78 8137 7404 5 78 8137 7422 7 78 8113 6912 9 2 78 8137 7406 0 78 8113 6717 2 ...

Страница 24: ...perating Conditions Use in dry relatively clean environments at 5o C to 50o C 40o F to 120o F with clean dry boxes Note Machine should not be washed or subjected to conditions causing moisture condensation on components 4 4 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with ...

Страница 25: ...nch 25 inch See Removing Taping Heads Procedure Changing the Tape Leg Length 4 10 Box Board Style regular slotted containers RSC 125 to 275 P S I bursting test single wall or double wall B or C flute 23 44 lbs per inch of width Edge Crush Test ECT 4 11 Box Weight and Size Capacities A Box Weight filled 5 lbs 85 lbs 2 3 kg 38 6 kg Contents must support flaps B Box Dimensions for 8000a and 8000a3 Ma...

Страница 26: ...aping heads Special modifications may be available for carton sizes not listed on previous page Contact your 3M Representative for information Note The case sealer can accommodate most boxes within the size range listed above However if the box length in direction of seal to box height ratio is 6 or less several boxes should be test run to assure proper machine performance Any box ratio approachin...

Страница 27: ...6 35 Right Side C B H F F F A A Optional Casters Control Side Optional Infeed Conveyor Optional Infeed Conveyor Optional Exit Conveyor Optional Exit Conveyor Box Travel W Infeed Exit conveyors are optional Casters and Conveyors are optional Packaged Machine Dimensions Height H 49 1 2 1257 Length L 51 1295 Width W 42 1067 Weight Crated Weight 190 kg 425 pounds approximate Uncrated Weight 170 kg 375...

Страница 28: ...g and Transportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points indicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or...

Страница 29: ...oval of Pallet Loosen and remove nuts and brackets using the open end spanner supplied in the tool box Figure 6 4 A cardboard box is located under the machine body Retrieve instruc tion manual for additional set up procedures The box also contains parts removed for shipping spare parts and tools Figure 6 5 6 2 Disposal of Packaging Materials The 8000a 8000a3 package is composed of Wooden pallet Ca...

Страница 30: ...tomer will be required for machine maintenance 7 4 Machine Set Up Bed Height 1 Lift the machine with belts or ropes paying attention to place belts in the points Figure 7 2 To set the machine bed height do the following 2 Adjust machine bed height The case sealer is equipped with four 4 adjustable legs that are located at the corners of the machine frame The legs can be adjusted to obtain differen...

Страница 31: ...e strip and the EMERGENCY STOP cable to the frame Figure 7 5 Cut the plastic ties holding the lower taping head in position Figure 7 6 7 6 Assembly Completion 1 Handle Remove handle from shipping position and reinstall in operational position Figure 7 7A 2 Tape Drum Bracket Install upper tape drum bracket on top cross bar as shown Figure 7 7B Figure 7 5 Figure 7 6 Figure 7 4 7 Installation continu...

Страница 32: ...ping head from the machine 2 Remove the tape drum bracket assembly stud spacer and fast eners from the lower taping head 3 Install alternative wrap roller and bracket on the head in place of tape bracket Replace lower head into machine 4 Install and secure tape drum bracket assembly on the entry end of the lower frame as shown in Figure 7 9 7 9 Preliminary Electric Inspection Before connecting the...

Страница 33: ...or 8 2 Definition of Running Mode The case sealer 8000a 8000a3 has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main switch On Off ON I Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF O the machine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disc...

Страница 34: ...Matic 8000a 8000a3 Page 22 9 Controls 9 1 Box Width Adjusting Knobs 9 2 Box Height Adjusting Crank 9 3 On Off Switch 9 4 Latching Emergency Stop Button On Off Switch Figure 9 3 Figure 9 4 Figure 9 1 E Stop Switch Figure 9 2 ...

Страница 35: ...e overloaded Located inside the electrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set and requires no further maintenance If circuit is overloaded and circuit breaker trips unplug machine from electrical power 1 Determine cause of overload and correct 2 Plug in machine 3 Turn machine switch On I to resume case sealing Important The us...

Страница 36: ...box flaps closed Figure 11 2 11 3 Adjustment of Top Flap Compression Rollers The top flap compression rollers have an adjustable slide mounting to provide side compression through the full range of box widths Manually move box forward so front of box is aligned with top flap compression rollers Adjust the compression rollers against top edge of box and tighten knobs to secure rollers in operating ...

Страница 37: ...g head assembly down until it touches these blocks 3 Loosen but do not remove the eight 8 screws and washers that fasten each column to the frame Figure 11 7B Note You will also need to loosen the two 2 set screws in the nut plate bracket located above bottom two column screws 4 Turn height adjustment crank clockwise to raise outer columns until they reach the stop Note Instructions are indicated ...

Страница 38: ...djustment can be made by moving the Upper Assembly Crossbar up to top holes Figure 11 8 11 6 Run Boxes to Check Adjustment Turn electrical switch On I to start drive belts Move box forward under upper taping head until it is taken away by drive belts If box is hard to move under head or is crushed raise head slightly If the box movement is jerky or stops under the upper head move the side drive be...

Страница 39: ...ing cycle 12 4 Tape Replacement and Threading Skill 1 Operator See Manual 2 or 3 AccuGlide 3 High Speed 2 Inch or 3 Inch Taping Heads Press the LATCHING EMERGENCY STOP BUTTON 12 5 Box Size Adjustment Repeat all the operations shown in Section 11 Set Up and Adjustments 12 6 Cleaning Before carrying out any cleaning or maintenance operation stop the machine by turning OFF O switch on the main and di...

Страница 40: ...der missing Taping head applying spring set too high Worn or missing friction rings Drive belt tension too low Electrical disconnect Motor not turning Release the emergency stop button Check the electrical system Check that the drive belts are not blocked Set the correct amperage Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive...

Страница 41: ... not rotate freely The blade is not cutting tape properly The tape is threaded incorrect Applying mechanism spring has too little tension Replace the blade Increase tape tension by adjusting the one way roller Clean and adjust the blade Make sure the blade is bottomed out against the mounting bolts Lubricate the blade oiler pad on the blade guard Mount the blade so that the beveled edge is away fr...

Страница 42: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 30 ...

Страница 43: ...ponent wear and over heating of drive motors The dust build up is best removed from the machine with a vacuum cleaner Depending on the number of cartons processed this cleaning should be done weekly Excessive build up that cannot be removed by vacuuming should be removed with a damp cloth 13 7 Cleaning of Cutter Blade Qualification 2 Should tape adhesive build up occur carefully wipe clean with oi...

Страница 44: ...Locate the belt lacing joint by turning the belt manually Remove the pin with pliers Remove and discard old belt continued on next page 13 Maintenance and Repairs continued To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce th...

Страница 45: ...span as shown with a moderate pulling force of 3 5 kg 7 lbs 8 Reverse procedures in Steps 1 3 Figure 13 1 to reassemble the drive belt assembly 13 9 Box Drive Pulley Rings Before installing a new belt check the orange plastic drive pulley rings for wear If torn broken or worn smooth replace the rings Figure 13 3 Figure 13 3 13 Maintenance and Repairs continued Figure 13 2 Box Drive Assembly Infeed...

Страница 46: ...ill assure positive contact between the belt and the drive pulley on the discharge end of the taping head To adjust belts see Maintenance Drive Belts steps 3 and 7 13 Maintenance and Repairs continued To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or tapin...

Страница 47: ...n Figure 13 5C straight up to remove it from the case sealer bed 4 Refer to Manual 2 Taping Head See Adjustments Changing Tape Leg Length for taping head set up Taping Head Adjustments Tape Web Alignment Manual 2 Tape Drum Friction Brake Manual 2 Applying Mechanism Spring Manual 2 One Way Tension Roller Manual 2 Tape Leg Length Manual 2 Leading Tape Leg Length Adjust Manual 2 Changing Tape Leg Len...

Страница 48: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 36 ...

Страница 49: ..._______________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ________ _____________________________________________________ ______...

Страница 50: ...lon pulleys For machine disposal follow the regulations published in each country 14 2 Emergency Procedures In case of danger fire Disconnect plug of power cable from power supply Figure 14 1 IN CASE OF FIRE Use a fire extinguisher that is rated for electrical fires Figure 14 2 15 1 Statement of Conformity N A 15 2 Emission of Hazardous Substances Nothing to report 14 Additional Instructions 15 Ad...

Страница 51: ...16 3M Matic 8000a 8000a3 Page 39 16 1 Technical Diagrams Electric 1 L1 N 1 2 N N 5 6 1 1 115V 1Ph 60Hz 2 PE M1 M1 M1 SB1 EStop U1 U1 V1 V1 PE QM1 D1 U1 D2 PE PE PE PE M2 M M 16 Technical Documentation and Information ...

Страница 52: ... 8000a3 Adjustable Case Sealer It is suggested that the following spare parts be ordered and kept on hand continued 8000a 8000a3 Qty 3M Part Number Description 2 78 8076 5452 6 Belt Drive w Hook Spare Parts Kit 8000a Part Number 78 8137 8730 2 8000a3 Part Number 78 8137 8731 0 Label Kit In the event that any labels are damaged or destroyed they must be replaced to ensure operator safety A label ki...

Страница 53: ...ual Replacement Parts and Service Information for replacement parts ordering information Important Not all the parts listed are normally stocked items Some parts or assemblies shown are available only on special order Contact 3M Tape Dispenser Parts to confirm item availability Options and Accessories For additional information on the options and accessories listed below contact your 3M Representa...

Страница 54: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 42 ...

Страница 55: ...pril 2016 3M Matic 8000a 8000a3 Page 43 8000a 8000a3 Frame Assemblies Figure 15967 Figure 15964 Figure 15978 Figure 15946 Figure 15971 Figure 15969 Not Shown Figure 15968 Figure 15968 Figure 15870 Figure 15963 ...

Страница 56: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 44 8000a 8000a3 Figure 15870 2 7 5 2 9 13 12 11 10 1 6 5 9 5 4 3 8 6 ...

Страница 57: ...7881 4 Pin Compression Roller 15870 5 26 1004 5510 9 Washer M10 Galvanized 15870 6 26 1003 6918 5 Nut M10 Self Locking 15870 7 26 1004 5507 5 Triple Washer M8 Galvanized 15870 8 26 1003 5841 0 Screw M8X16 Galvanized 15870 9 78 8137 7784 0 Screw M10X70 Galvanized 15870 10 78 8070 1549 6 Knob ELESA VTR B M10 15870 11 78 8100 1154 0 Washer 30 15 05 Galvanized 15870 12 78 8070 1562 9 Support Knob 1587...

Страница 58: ...16 3M Matic 8000a 8000a3 Page 46 8000a 8000a3 Figure 15967 21 19 8 8 8 17 12 4 10 18 16 11 7 3 5 14 15 6 9 13 2 21 6 21 1 20 Note See Parts List for Accuglide 2 and 3 information Note Part Number 19 3 Taping Head only ...

Страница 59: ...0 4 Leaf Spring 3 15967 8 26 1002 5753 9 Screw Self Tapping 7SPX8 15967 9 78 8060 8172 1 Washer Friction 15967 10 78 8052 6271 0 Washer Tape Drum 15967 11 78 8100 1048 4 Spring Core Holder 15967 12 78 8017 9077 1 Nut M10X1 15967 13 78 8076 4742 1 Spacer Stud 15967 14 26 1000 0010 3 Washer M6 Flat 15967 15 78 8010 7169 3 Screw M6x12 Hex Hd 15967 16 78 8052 6651 3 Washer Nylon 15967 17 78 8098 8816 ...

Страница 60: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 48 8000a 8000a3 Figure 15968 6 27 20 29 24 14 13 17 1 4 1 1 2 3 11 7 1 8 9 16 16 25 26 5 23 00 22 18 10 21 15 12 19 12 6 17 26 28 30 ...

Страница 61: ...8064 6 Bracket Cable Chain 15968 14 78 8010 7210 5 Screw M6X20 Soc Hd Hex Soc 15968 15 78 8137 8104 0 Screw M5X12 15968 16 78 8005 5741 1 Washer M5 Flat 15968 17 78 8076 4538 3 Washer M3 Flat 15968 18 78 8137 3716 6 Screw M3X10 Soc Hd Hex 15968 19 78 8059 5517 2 Nut M3 Self Locking Zinc Pl 15968 20 78 8137 7784 0 Screw M10X70 Galvanized 15968 21 78 8137 8105 7 Nut M10 15968 22 78 8137 8106 5 Washe...

Страница 62: ...ge 50 8000a 8000a3 Figure 15963 Conveyors are Optional Casters are Optional 42 43 44 51 37 41 11 4 22 5 1 19 2 21 13 17 7 26 29 32 31 26 23 10 39 38 36 3 46 52 40 16 11 5 30 34 35 25 47 3 48 12 7 8 7 18 27 14 7 50 49 3 9 6 33 3 15 7 20 28 24 45 ...

Страница 63: ...ate Infeed Conveyor 15963 25 78 8137 7774 1 Pin 8X124 Galvanized 15963 26 78 8060 7693 7 Roller 32X38 15963 27 78 8076 5389 0 Mounting Hardware Conveyor 15963 28 78 8091 0418 1 Nut M6 Self Locking 15963 29 26 1003 5820 4 Screw M5X12 Hex Hd 15963 30 78 8137 8044 8 Bed Plate Infeed Right Left Conveyor 15963 31 78 8137 7779 0 Pin 8X271 Galvanized 15963 32 78 8017 9066 4 Screw M5X12 15963 33 78 8137 0...

Страница 64: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 52 8000a 8000a3 Figure 15971 17 25 17 18 19 16 14 14 13 21 22 4 5 6 7 3 8 9 10 12 1 2 3 23 11 16 20 24 13 15 ...

Страница 65: ...71 11 78 8137 5915 2 Connection Sleeve S8 CE 3 15971 12 78 8137 8074 5 Screw Left 15971 13 78 8137 7772 5 Rod Guide 15971 14 78 8094 6230 8 Bearing Bushing KH2030 P 15971 15 78 8137 8075 2 Support 15971 16 78 8137 8100 8 Rod Support S11 T KYOWA S8 15971 17 78 8137 8076 0 Support 15971 18 78 8137 8077 8 Spacer 15971 19 78 8137 8078 6 Base Locking Spindle BSA51 12 Elesa 15971 20 78 8060 7984 0 Sprin...

Страница 66: ...000a 8000a3 Page 54 8000a 8000a3 Figure 15946 4 5 20 28 34 20 32 15 28 30 24 38 22 28 18 3 33 1 29 31 17 23 36 16 19 23 26 22 18 18 35 11 37 26 2 11 28 10 25 29 27 25 29 16 13 40 7 9 14 12 3 33 5 29 18 17 21 24 5 5 6 36 8 39 37 41 ...

Страница 67: ...5 Support w Bearing 15946 18 78 8137 5905 3 Pinion Conic 15946 19 78 8060 8125 9 Bushing 15946 20 78 8129 6143 7 Bushing 15946 21 78 8129 6118 9 Handle 15946 22 78 8137 6333 7 Plate Screw 15946 23 78 8054 8584 0 Bearing Thrust O D 30mm 15946 24 78 8060 8497 2 Bushing Lead Screw 15946 25 78 8054 8583 2 Bushing 15946 26 78 8054 8585 7 Collar 15946 27 78 8060 8073 1 Washer Motor 15946 28 78 8060 7711...

Страница 68: ...ure 15964 1 Left 8000a 8000a3 59 60 61 2 1 3 31 17 45 62 8 46 47 48 4 7 25 26 27 57 28 6 52 58 30 56 26 29 54 53 33 33 32 12 34 35 36 37 5 29 16 53 54 38 39 14 24 29 50 9 10 11 12 18 49 15 5 18 19 20 21 22 23 13 16 55 9 2659 5 50 51 13 44 43 40 41 42 51 ...

Страница 69: ...8 78 8010 7193 3 Screw M6X20 Hex Hd 15964 29 26 1000 0010 3 Washer Flat M6 15964 30 78 8137 8021 6 Screw TSVEI 1 4 28 UNF X 3 4 10 9 15964 31 78 8137 8003 4 Shaft 15964 32 78 8057 5739 6 Key M5X5X30mm 15964 33 78 8046 8135 7 Key 5 X 5 12mm 15964 34 78 8137 8024 0 Support 15964 35 78 8137 7946 5 Adjustable Bearing 2202 2RS 15964 36 78 8137 7999 4 E RIng D35 15964 37 78 8137 7761 8 Spacer Drive Belt...

Страница 70: ...00a 8000a3 Figure 15964 2 Right 3 1 2 21 6 7 4 5 46 47 50 45 55 54 22 25 27 23 23 23 21 48 53 56 52 51 52 49 21 4 51 42 40 38 41 39 44 43 39 21 13 38 4 32 33 34 10 12 10 13 8 57 14 4 15 16 17 18 19 20 9 8 11 58 9 38 26 27 28 29 30 31 49 36 21 37 35 24 ...

Страница 71: ...ft 15964 26 78 8057 5739 6 Key M5X5X30mm 15964 27 78 8046 8135 7 Key 5 X 5 12mm 15964 28 78 8137 8024 0 Support 15964 29 78 8137 7946 5 Adjustable Bearing 2202 2RS 15964 30 78 8137 7999 4 E RIng D35 15964 31 78 8137 7761 8 Spacer Drive Belt 15964 32 78 8137 0934 8 Pinion Motor 15964 33 78 8137 7748 5 Chain Closed Ring 3 8 46 Pitch 15964 34 78 8054 8577 4 Washer Special 15964 35 78 8137 7760 0 Cove...

Страница 72: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 60 14 Figure 15969 8000a 8000a3 15 15 12 11 4 5 12 14 7 13 1 3 10 9 6 8 2 ...

Страница 73: ...5969 5 78 8005 5741 1 Washer M5 Flat 15969 6 78 8010 7417 6 Nut M5 Hex Steel 15969 7 78 8137 7852 5 Bracket Cable Chain 15969 8 78 8137 7853 3 Cover Grey Housing 15969 9 78 8010 7157 8 Screw M4X10 Hex Hd 15969 10 78 8017 9018 5 Washer M4 Special 15969 11 78 8060 7826 3 Screw M4X16 Hex Hd 15969 12 78 8005 5740 3 Washer Plain 4mm Nickel 15969 13 78 8010 7416 8 Nut M4 Hex Steel 15969 14 78 8137 7824 ...

Страница 74: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 62 8000a 8000a3 Figure 15978 15 20 17 16 19 18 13 1 9 6 4 10 8 7 12 11 5 4 3 14 2 2 13 2 14 ...

Страница 75: ...8137 0782 1 Phases Spacer 15978 8 78 8137 8090 1 Cover Electrical Box 15978 9 78 8137 7968 9 Screw M5X16 Galvanized 15978 10 78 8137 7976 1 Box Electrical 15978 11 78 8119 8554 4 Adhesive Rubber Seal 15978 12 78 8137 0780 5 Motor Protection 15978 13 78 8028 7909 4 Power Cord Assembly 15978 14 78 8137 5956 6 Cable 15978 15 78 8060 7785 1 Fitting 15978 16 78 8129 6469 6 Nut M20 x 1 5 Special 15978 1...

Страница 76: ...NA ENG April 2016 3M Matic 8000a 8000a3 Page 64 ...

Страница 77: ... safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic Accuglide 3 Type 11400 Upper and Lower High Speed Taping Heads 2 Inch Serial For reference record machine serial number here ...

Страница 78: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page ii ...

Страница 79: ...l Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Accuglide 3 2 inch Type 11400 Serial Number 13282 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI...

Страница 80: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page iv ...

Страница 81: ...operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identi...

Страница 82: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page vi ...

Страница 83: ...lation Guidelines 8 Tape Leg Length 8 Tape Width Adjustment 8 Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 15 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tap...

Страница 84: ... the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable time after receipt thereof 3M at its option will replace the equipment or refund the purchase price 3M shall have...

Страница 85: ...m of regular slotted containers These taping heads are incorporated into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Tapi...

Страница 86: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 2 ...

Страница 87: ...al is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure...

Страница 88: ...ler Allow only properly trained and qualified personnel to operate and or service this equipment CAUTION To reduce the risk associated with muscle strain Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with impact hazards Place the taping head on a smooth level surface when maintaining o...

Страница 89: ...t Numbers Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 Important Safeguards continued ...

Страница 90: ...s Tape Leg Length 5 Box Size Capacities For use with center seam regular slotted containers When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 ...

Страница 91: ...m 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 142mm 5 5 8 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 ...

Страница 92: ...completely staggered so only one tape seal is being applied at one time Note AccuGlide 3 High Speed Upper Taping Head is supplied with a buffing arm guard Adjustments to guard may be required to install taping head into some older design case sealers 4 Mounting studs are provided with the taping head but special installations may require alternate mounting means 5 Box hold down guide skis should b...

Страница 93: ...pe Supply Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Oran...

Страница 94: ...g needle down until tape travels between apply plate and ears of apply arm Position 4 until extends past apply roller When threaded adhe sive side of tape should face knurled rollers at position 2 and also position 3 6 Cut away any excess tape Important Do not cut against apply roller roller damage could occur Tape Loading Lower Taping Head 1 Remove the lower taping head from the conveyor bed or a...

Страница 95: ... flange of drum Adhere tape lead end to threading needle as shown Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller Excess tape can be cut with a scissors at applying roller To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutof...

Страница 96: ...arance between blade and guard by slowly pivoting blade guard back Blade Guard The blade guard covers the blade whenever a box is not being taped Periodically check to be sure the blade guard is functioning properly and returning to cover the blade Replace any defective parts Blade Oiler Pad To reduce adhesive build up the taping heads are equipped with a factory pre lubricated felt oiler pad that...

Страница 97: ...nt damage Never wash down or subject taping heads to conditions causing moisture condens ation on components Serious equipment damage could result Applying Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws With no area on the shaft to grip the shaft often turns when attempt ing to remove the second screw To ease removal of second screw a 5mm hex socket has b...

Страница 98: ...se an adjustable wrench or 25mm open end wrench 2 Using 5mm Hex Wrench turn tape drum shaft in out to center tape web 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alignment Tape Drum Friction Brake Figure 5 3 The tape drum friction brake on taping head is pre set for normal operation to prevent tape roll over travel Should tensionadjustment...

Страница 99: ...Figure 5 5 The one way tension roller is factory set When replacing this assembly the roller must have 0 5 kg 1 lb min tangential force when turning To Adjust Tension 1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn adjusting nut with socket wrench provided until required force of approximately 0 5 kg to 0 ...

Страница 100: ...x head screws and remove the brush from normal position A on side frame 2 Remount and secure brush in posi tion A A on side frame forward of normal location with original fasteners 3 Remove cut off bracket extensions from position B 4 Remount cut off bracket extensions in forward position B B 5 Remove retain one way tension roller assembly from slot C in frame 6 Remount tension roller assembly nea...

Страница 101: ... tension roller Check for adhesive build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tensio...

Страница 102: ... is not correctly positioned The one way tension roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems...

Страница 103: ...wer Taping Head 2 inch Qty Part Number Description 1 78 8017 9173 8 Blade 65mm 2 56 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under ...

Страница 104: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 20 ...

Страница 105: ...each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service In...

Страница 106: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 22 ...

Страница 107: ...ril 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 23 Tape Head Figures AccuGlide 3 2 inch AccuGlide 3 2 Figure 10919 Figure 10920 Figure 10921 Figure 10922 Figure 10925 Figure 10923 Figure 10924 Figure 10401 ...

Страница 108: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 24 AccuGlide 3 2 24 25 1 3 2 4 8 11 10 12 16 15 17 17 18 19 13 13 13 9 7 5 23 13 23 27 20 29 27 26 28 29 21 Figure 10925 Upper Head ...

Страница 109: ...ler 10925 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10925 15 78 8100 1009 6 Washer Special 10925 16 78 8052 6565 5 Roller Top Tension 10925 17 26 1004 5510 9 Washer Plain M10 10925 18 78 8052 6567 1 Spring Compression 10925 19 78 8017 9077 1 Nut Self Locking M10 x 1 10925 20 78 8052 6569 7 Roller Wrap 10925 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10925 22 78 8076 4500 3 Stud Mounting ...

Страница 110: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 26 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10922 Upper and Lower Heads AccuGlide 3 2 ...

Страница 111: ...er Knurled Assembly 10922 6 78 8070 1266 7 Roller Wrap 10922 7 78 8052 6580 4 Spacer 10922 8 78 8017 9082 1 Bearing Special 30 mm 10922 9 78 8017 9106 8 Screw Bearing Shoulder 10922 10 78 8052 6575 4 Shaft Roller 10922 11 78 8017 9074 8 Washer Nylon 15 mm 10922 12 26 1004 5510 9 Washer Friction 10922 13 78 8052 6567 1 Spring Compression 10922 14 78 8137 1438 9 Assembly Applying Roller 10922 15 26 ...

Страница 112: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 28 15 14 12 12 11 10 13 15 16 16 1 4 4 3 7 2 5 6 8 8 9 9 Figure 10919 Upper Head AccuGlide 3 2 ...

Страница 113: ... Arm Sub Assembly 10919 2 78 8137 3301 7 Buffing Arm Sub Assembly 10919 3 78 8052 6575 4 Shaft Roller 10919 4 78 8137 1398 5 Roller Buffing Assembly 10919 5 78 8070 1220 4 Spacer Spring 10919 6 78 8052 6580 4 Spacer 10919 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10919 8 78 8137 3311 6 Spring Upper 100 fpm 10919 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

Страница 114: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 30 Figure 10923 Upper and Lower Heads 1 7 7 3 8 5 5 4 4 9 9 6 6 Figure 10923 Upper and Lower Heads AccuGlide 3 2 ...

Страница 115: ...1 Shaft Pivot Buffing 10923 4 78 8017 9082 1 Bearing Special 30 mm 10923 5 78 8017 9106 8 Screw Bearing Shoulder 10923 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10923 7 78 8137 3305 8 Spacer Applying Pivot 10923 8 78 8137 3306 6 Shaft Pivot Applying 10923 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk Figure 10923 2 Upper and Lower Heads AccuGlide 3 2 ...

Страница 116: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 32 Figure 10921 Upper and Lower Heads AccuGlide 3 2 ...

Страница 117: ...aft Blade Guard 10921 7 26 1005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10921 8 78 8017 9135 7 Shaft Spacer 10921 9 78 8052 6600 0 Spacer 10921 10 78 8070 1269 1 Bumper 10921 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10921 12 78 8052 6602 6 Spring Cutter 10921 13 78 8017 9132 4 Pivot Cutter Lever 10921 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10921 15 78 8137 3308 2 Slide Extension 10921 16 26...

Страница 118: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 34 Figure 10401 Upper and Lower Heads AccuGlide 3 2 4 14 16 14 3 1 13 13 13 12 13 5 6 7 7 7 2 4 8 9 10 15 11 ...

Страница 119: ... Wide 10401 5 78 8098 8749 6 Tape Drum 10401 6 78 8098 8817 1 Leaf Spring 10401 7 26 1002 5753 9 Screw Self Tapping 10401 8 78 8060 8172 1 Washer Friction 10401 9 78 8052 6271 0 Washer Tape Drum 10401 10 78 8100 1048 4 Spring Core Holder 10401 11 78 8017 9077 1 Nut Self Locking M10 x 1 10401 12 78 8100 1046 8 Spacer Bracket 10401 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10401 14 78 8098 8814 8 Tape ...

Страница 120: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 36 26 8 2 4 8 13 13 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 23 23 5 Figure 10924 Lower Head AccuGlide 3 2 ...

Страница 121: ...er 10924 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10924 15 78 8100 1009 6 Washer Special 10924 16 78 8052 6606 7 Roller Tension Bottom 10924 17 26 1004 5510 9 Washer Plain M10 10924 18 78 8052 6567 1 Spring Compression 10924 19 78 8017 9077 1 Nut Self Locking M10 x 1 10924 20 78 8052 6569 7 Roller Wrap 10924 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10924 22 78 8076 4500 3 Stud Mountin...

Страница 122: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 38 9 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10920 Lower Head AccuGlide 3 2 ...

Страница 123: ...Arm Sub Assembly 10920 2 78 8137 3301 7 Buffing Arm Sub Assembly 10920 3 78 8052 6575 4 Shaft Roller 10920 4 78 8137 1398 5 Roller Buffing Assembly 10920 5 78 8070 1220 4 Spacer Spring 10920 6 78 8052 6580 4 Spacer 10920 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10920 8 78 8137 3312 4 Spring Lower 100 fpm 10920 9 78 8070 1244 4 Holder Spring AccuGlide 3 2 ...

Страница 124: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 40 ...

Страница 125: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 41 ...

Страница 126: ...NA ENG April 2016 3M Matic Accuglide 3 2 Inch Taping Head Page 42 ...

Страница 127: ...l safety and operating instructions Spare Parts It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Matic Accuglide 3 Type 11400 Upper and Lower High Speed Taping Heads 3 Inch Serial For reference record machine serial number here...

Страница 128: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page ii ...

Страница 129: ...l Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider help line at 1 800 328 1390 Provide the customer support coordinator with the model machine name machine type and serial number that are located on the identification plate For example Accuglide 3 3 inch Type 11400 Serial Number 13282 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI...

Страница 130: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page iv ...

Страница 131: ...operating this equipment and you desire a service call or phone consultation call write or fax the appropriate number listed below Included with each machine is an Instructions and Parts List Manual Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identi...

Страница 132: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page vi ...

Страница 133: ...lation Guidelines 8 Tape Leg Length 8 Tape Width Adjustment 8 Operation 9 11 Tape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 15 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tap...

Страница 134: ... the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace the part within a reasonable time after receipt thereof 3M at its option will replace the equipment or refund the purchase price 3M shall have...

Страница 135: ...m of regular slotted containers These taping heads are incorporated into most standard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Upper and Lower Tapi...

Страница 136: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 2 ...

Страница 137: ...al is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure...

Страница 138: ...ler Allow only properly trained and qualified personnel to operate and or service this equipment CAUTION To reduce the risk associated with muscle strain Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift To reduce the risk associated with impact hazards Place the taping head on a smooth level surface when maintaining o...

Страница 139: ...are damaged or destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers Important Safeguards continued 78 8070 1335 0 Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 Figure 1 1 Replacement Labels 3M Part Numbers ...

Страница 140: ...aximum Length 150mm 6 inches Unlimited Height 120mm 4 3 4 inches most 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operati...

Страница 141: ...m 3 in 6mm 1 4 in Maximum 405mm 16 in Maximum Roll Diameter 405mm 16 in Maximum Roll Diameter 445mm 17 1 2 in 120mm 4 3 4 in Minimum Standard Head Spacing M6 Mounting Holes This dimension can be reduced to 90mm 3 1 2 in when both heads are converted to 50mm 2 in tape leg lengths 648 mm 25 1 2 in 95mm 4 3 4 in 142mm 5 5 8 in 278mm 10 15 16 in 350mm 13 3 4 in 443mm 17 7 16 in 33mm 1 19 64 in 60mm 2 ...

Страница 142: ...completely staggered so only one tape seal is being applied at one time Note AccuGlide 3 High Speed Upper Taping Head is supplied with a buffing arm guard Adjustments to guard may be required to install taping head into some older design case sealers 4 Mounting studs are provided with the taping head but special installations may require alternate mounting means 5 Box hold down guide skis should b...

Страница 143: ...pe Supply Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Oran...

Страница 144: ...g needle down until tape travels between apply plate and ears of apply arm Position 4 until extends past apply roller When threaded adhe sive side of tape should face knurled rollers at position 2 and also position 3 6 Cut away any excess tape Important Do not cut against apply roller roller damage could occur Tape Loading Lower Taping Head 1 Remove the lower taping head from the conveyor bed or a...

Страница 145: ... flange of drum Adhere tape lead end to threading needle as shown Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller Excess tape can be cut with a scissors at applying roller To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutof...

Страница 146: ...arance between blade and guard by slowly pivoting blade guard back Blade Guard The blade guard covers the blade whenever a box is not being taped Periodically check to be sure the blade guard is functioning properly and returning to cover the blade Replace any defective parts Blade Oiler Pad To reduce adhesive build up the taping heads are equipped with a factory pre lubricated felt oiler pad that...

Страница 147: ... build up should be wiped off with a damp cloth Cleaning should be done once per month depending on the number and type of boxes used If the boxes used are dirty or if the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown ins...

Страница 148: ...se an adjustable wrench or 25mm open end wrench 2 Using 5mm Hex Wrench turn tape drum shaft in out to center tape web 3 Tighten locking hex nut to secure the adjustment No other components require adjustment for tape web alignment Tape Drum Friction Brake Figure 5 3 The tape drum friction brake on taping head is pre set for normal operation to prevent tape roll over travel Should tensionadjustment...

Страница 149: ...t spring pressure see Figure 5 4B One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replacing this assembly the roller must have 0 5 kg 1 lb min tangential force when turning To Adjust Tension 1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn adjusting nut with socket wrench pr...

Страница 150: ...x head screws and remove the brush from normal position A on side frame 2 Remount and secure brush in posi tion A A on side frame forward of normal location with original fasteners 3 Remove cut off bracket extensions from position B 4 Remount cut off bracket extensions in forward position B B 5 Remove retain one way tension roller assembly from slot C in frame 6 Remount tension roller assembly nea...

Страница 151: ...tension roller Check for adhesive build up between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the centerline of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension...

Страница 152: ... is not correctly positioned The one way tension roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems...

Страница 153: ...wer Taping Head 3 inch Qty Part Number Description 1 78 8028 7899 7 Blade 89mm 3 5 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under n...

Страница 154: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 20 ...

Страница 155: ...each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service In...

Страница 156: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 22 ...

Страница 157: ... 3M Matic Accuglide 3 3 Inch Taping Head Page 23 AccuGlide 3 3 Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10402 Tape Head AccuGlide 3 3 inch Figure 10932 Upper Figure 10931 Lower ...

Страница 158: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 24 AccuGlide 3 3 Figure 10932 Upper Head ...

Страница 159: ...rew Hex Hd M6 x 12 10932 15 78 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19 78 8017 9077 1 Nut Self Locking M10 x 1 10932 20 78 8054 8799 4 Roller Wrap 10932 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10932 22 78 8076 4500 3 Stud Mounting not shown 10932 23 78 8076 524...

Страница 160: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 26 AccuGlide 3 3 14 15 15 16 16 Figure 10929 Upper and Lower Heads ...

Страница 161: ... 4737 1 Roller Assembly Knurled 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10 x 85 W Hexagon 10929 11 78 8017 9074 8 Washer Nylon 15mm 10929 12 26 1004 5510 9 Washer Friction 10929 13 78 8052 6567 1 Spring Compression 10929 14 78 8137 1392 8 Assembly Applyi...

Страница 162: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 28 AccuGlide 3 3 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10926 Upper Head ...

Страница 163: ...Buffing Arm Sub Assembly 10926 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052 6580 4 Spacer 10926 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10926 8 78 8137 3311 6 Spring Upper 100 fpm 10926 9 78 8070 1244 4 Holder Spring ...

Страница 164: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 30 AccuGlide 3 3 Figure 10930 Upper and Lower Heads 1 6 7 7 3 8 5 5 4 4 9 9 6 ...

Страница 165: ... 8137 3302 5 Link R H Assembly 10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78 8137 3305 8 Spacer Applying Pivot 10930 8 78 8137 3313 2 Shaft Pivot Applying 10930 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk ...

Страница 166: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 32 AccuGlide 3 3 3 2 4 8 11 12 10 10 11 13 13 14 15 14 15 17 18 16 16 9 9 7 7 5 Figure 10928 Upper and Lower Heads ...

Страница 167: ... Guard 10928 7 26 1005 4758 2 Screw Flat Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10928 12 78 8052 6602 6 Spring Cutter 10928 13 78 8017 9132 4 Pivot Cutter Lever 10928 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10928 15 78 8070 1216 2 Slide Extension 10928 1...

Страница 168: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 34 AccuGlide 3 3 Figure 10402 Upper and Lower Heads 4 9 14 20 4 2 8 9 10 17 15 11 16 13 13 13 13 14 12 13 7 7 1 3 7 6 5 ...

Страница 169: ...Wide 10402 5 78 8098 8828 8 Tape Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Core Holder 10402 11 78 8017 9077 1 Nut Self Locking M10 x 1 10402 12 78 8100 1050 0 Spacer Bracket 10402 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10402 14 78 8133 9641 9 Tape D...

Страница 170: ... ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 36 AccuGlide 3 3 26 8 2 4 8 13 32 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 31 31 23 23 5 Figure 10931 Lower Head ...

Страница 171: ...rew Hex Hd M6 x 12 10931 15 78 8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 19 78 8017 9077 1 Nut Self Locking M10 x 1 10931 20 78 8054 8799 4 Roller Wrap 10931 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10931 22 78 8076 4500 3 Stud Mounting not shown 10931 23 78 8076 ...

Страница 172: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 38 AccuGlide 3 3 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10927 Lower Head ...

Страница 173: ...00 9 Buffing Arm Sub Assembly 10927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580 4 Spacer 10927 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10927 8 78 8137 3312 4 Spring Lower 100 fpm 10927 9 78 8070 1244 4 Holder Spring ...

Страница 174: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 40 ...

Страница 175: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 41 ...

Страница 176: ...NA ENG April 2016 3M Matic Accuglide 3 3 Inch Taping Head Page 42 ...

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3M 11600, Инструкция и перечень запасных частей

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