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7

TECHNICAL MANUAL ICM

3L.P. GAS s.r.l.

3.0

ACCESSORIES

3.1

“PUSH” THREE-WAYS SWITCH VALVE
(FIG. 8)

The “Push” is a special spring three-ways switch val-
ve. When the knob is in the “rest” position, the angular
A and B ways are in comunication while the C way is
excluded. With the knob pressed down in the “check”
position, the A and C way are connected and the B
way excluded. When thrust is taken off the knob, the
connection between A and C is AUTOMATICALLY
REESTABLISHED by means of the spring pos. 11.
With the steam in the middle “open” position, the three
ways are all in communication with each other. This
cock is normally installed in the impulse lines of safety
devices for protection against pressure increases and/
or decreases (SAV and SBV) in order to allow very
rapid verification of the settings without disconnec-
ting the impulse pipes themselves during periodical
checking operations. Its particular feature lies in the
fact that, during normal running, the head (or the pilot
of safety valve) receives the signal of the pressure to
be kept under control through the A and B ways; when
testing, the head receives the signal of a CONTROL-
LED PRESSURE from the A and C ways; once the
check has been carried out, when the knob returns to
the “rest” position, the connection is automatically re-
established between the safety device head and the
environment with the pressure to be controlled, thus
avoiding the risk to shut off the safety device itself as
it would in the case of a normal, manually-operated
threeway cock, due to a trivial oversight. In other
words, the “Push” is a SECOND SAFETY DEVICE
which ensures the NON EXCLUSION of the main
safety device and allows for its “Fool-proof”
PERIODICAL CHECKING.
The stem is fitted with a stroke limit pin which makes
it possible to:
- connect A and C ways only when the pin enters the
“check” slot;
- connect the three ways, a, B and C, when the pin is
on “open”.

4.0

START UP

4.1

GENERAL

After installation, check that the inlet/outlet on/off
valves, any by-pass and the bleed cock are closed.
Before commissioning, you must ensure that the
conditions of use comply with the characteristics of
the apparatuses.
These characteristics are recalled by the symbols on
the specification plates applied to each apparatus.
We recommend actuating the opening and closing
valves very slowly. The valve could be damaged by
operations which are too fast.

APPARATUS SPECIFICATION PLATES

The list of symbols used and their meanings are listed
below:

Pemax

 = maximum operating pressure at the inlet of

the apparatus

Pzul

 = maximum pressure which can be supported by

the structure of the body of the apparatus in safety
conditions

AG 

= intervention accuracy

Wao 

= range of intervention for the over pressure of

slam-shut, relief and safety valves and accelerators
which can be obtained using the setting spring fitted
at the moment of testing. In piloted safety valves, the
pilot is considered as a separate apparatus with its
own setting range Wao

Who 

= range of intervention for the over pressure of

slam-shut, relief and safety valves and accelerators
which can be obtained using the setting springs
indicated i the tables. In piloted safety valves, the pilot
is considered as a separate apparatus with its own
setting range Who

Wau

 = range of intervention for pressure decrease of

sla-shut which can be obtained using the setting
springs indicated in the tables.

Fig. 8

Содержание ICN

Страница 1: ...SL SL SL SL SLAM SHUT V AM SHUT V AM SHUT V AM SHUT V AM SHUT VAL AL AL AL ALVE VE VE VE VE ICN ICN ICN ICN ICN TECHNICAL MANUAL MT065 INSTALLATION COMMISSIONING AND MAINTENANCE INSTRUCTIONS ...

Страница 2: ...s in the field these must be installed following the instructions of the manufacturer of the fittings themselves The choice of the fitting must be compatible with the use specified for the apparatus and with the specifications of the system when envisaged COMMISSIONING Commissioning must be carried out by adequately trained personnel During the commissioning activities the personnel not strictly n...

Страница 3: ...ts on the diaphragm 21 which is integral with the shaft with cams 18 The load of the pressure Pa on the diaphragm is contrasted by the springs 14 and 15 which respectively determine intervention for a pressure increase or decrease The slam shut device is set by adjusting the rings 12 and 13 The intervention value is increased by turning the rings clockwise and vice versa when turned anticlockwise ...

Страница 4: ... 5 2 6 0 0 5 1 0 0 7 9 5 2 5 1 0 7 2 N W O R B 0 4 0 5 4 0 5 6 0 5 5 0 0 3 0 5 5 0 0 3 0 0 0 2 0 0 9 0 1 5 4 6 1 0 7 2 T E L O I V 2 4 0 0 4 0 0 6 0 0 9 0 0 5 0 0 9 0 0 5 0 0 8 2 0 0 3 1 1 1 5 6 0 2 0 7 2 E R U Z A 0 5 0 5 4 0 0 6 0 0 2 1 0 5 8 0 0 2 1 0 5 8 0 0 0 5 0 0 5 2 2 1 8 3 3 0 0 7 2 E T I H W 5 3 0 5 3 1 5 7 8 5 7 0 1 9 1 5 3 2 8 3 1 7 7 3 0 0 7 2 W O L L E Y 5 1 0 5 8 0 5 0 1 0 5 5 1 0 5...

Страница 5: ...ons b the piping upstream and downstream are at the same level and able to support the weight of the valve c the inlet outlet flanges of the piping are parallel d the inlet outlet flanges of the valve are clean and the valve itself has not been damaged during transport e the piping upstream has been cleaned with the removal of residual impurities such as welding slag sand paint residues water etc ...

Страница 6: ...nsate in the lines of the pressure take offs a the piping itself must slope down towards the down stream connectors with a slope of about 5 10 b the connectors on the piping must always be wel ded on the top of the piping itself and there must be no burr or inward protrusion in the hole in the piping N B DO NOT PTU ON OFF VALVES ON THE IMPULSE TAKE OFFS The most common types of installation for th...

Страница 7: ...EVICE which ensures the NON EXCLUSION of the main safety device and allows for its Fool proof PERIODICAL CHECKING The stem is fitted with a stroke limit pin which makes it possible to connect A and C ways only when the pin enters the check slot connect the three ways a B and C when the pin is on open 4 0 START UP 4 1 GENERAL After installation check that the inlet outlet on off valves any by pass ...

Страница 8: ...valve proceed as follows Fig 9 connect a controlled auxiliary pressure to C stabilise this pressure at the notch pressing the knob 1 completely reset the slam shut device by means of the provided lever keep the knob 1 pressed a safety devices which intervene for maximum pressure slowly increase the auxiliary pressure and check the intervention value If necessary increase the intervention value by ...

Страница 9: ...MANUAL ICM 3L P GAS s r l B On devices without the push valve Fig 10 we recommend connecting the control head separately to a controlled auxiliary pressure and repeating the operations described above Fig 9 Fig 10 ...

Страница 10: ...e the causes which gave rise to intervention before reactivating it In the event of operating problems when personnel qualified for a specific operation are not available call the nearest service centre M E L B O R P S E S U A C E L B I S S O P Y D E M E R r o t a r u t b o t u h s m a l S e s o l c t o n s e o d d e r u t p u r 6 1 m g a r h p a i d l o r t n o C m g a r h p a i d e h t e g n a h...

Страница 11: ...uipment for the first time more frequent maintenance is required because of the precarious state of cleanliness inside the piping the level of reliability required from the regulation system Before starting the disassembly operations on the apparatus you should check that a set of recommended spares is available The spares must be original 3L P GAS ones bearing in mind that the more important ones...

Страница 12: ...12 3L P GAS s r l TECHNICAL MANUAL ICM 6 2 ICN SLAM SHUT VALVE MAINTENANCE PROCEDURE Fig 11 ...

Страница 13: ...th the spring pos 42 and the obturator pos 10 4 Check and clean the inside of the valve body 5 Carefully check that the valve seat pos 7 is in a good state 6 Disconnect the sensing line which connects the pressure control of the slam shut to the downstream piping unscrewing the taper seal connections 7 Slacken the fixing screws pos 42 of the slam shut cover pos 17 8 Remove the slam shut cover pos ...

Страница 14: ... connects the pressure control of the slam shut to the downstream piping and fix the taper seal connections 25 Put back the slam shut obturator support pos 12 along with the spring pos 42 and the obturator pos 10 26 Fit back the slam shut flange pos 14 and fix the screws pos 46 CHECKING THE TIGHTNESS AND SETTING 27 Very slowly open the on off valve upstream from the slam shut and using a foam solu...

Страница 15: ...FOR ICN SLAM SHUT VALVE e p y T D N 1 d n a 1 2 d n a 1 3 d n a 2 4 6 8 A h C 3 2 9 1 3 1 8 3 2 9 1 7 1 8 3 2 9 1 7 1 8 4 2 9 1 8 2 2 9 1 8 2 2 9 1 8 B L 0 0 3 D h C 7 2 0 1 E h C 5 4 L d o C 9 9 0 9 9 9 7 M Ø 0 6 9 1 O d o C 5 4 0 9 9 9 7 7 4 0 9 9 9 7 9 4 0 9 9 9 7 ...

Страница 16: ...T OF THE COMPONENTS 7 1 Tab 4 WEIGHT OF THE COMPONENTS IN KG 1 1 1 2 2 3 4 6 8 4 1 3 2 3 2 4 3 4 3 5 0 1 7 9 1 8 6 2 1 0 1 0 1 0 1 0 1 0 2 0 3 0 3 0 3 0 4 0 4 0 1 1 2 5 4 1 7 0 1 5 4 1 6 6 1 5 5 2 5 6 3 8 4 0 9 8 4 1 8 0 3 1 2 2 5 7 5 4 0 1 6 1 3 2 2 ...

Страница 17: ...17 TECHNICAL MANUAL ICM 3L P GAS s r l 8 0 LIST OF RECOMMENDED SPARES ICN SLAM SHUT VALVE ...

Страница 18: ...18 3L P GAS s r l TECHNICAL MANUAL ICM ...

Страница 19: ... u G 1 5 8 g n i r O g n i l a e S 2 7 8 g n i r O g n i l a e S 2 1 9 g n i r O g n i l a e S 1 2 9 g n i r O g n i l a e S 1 S O P N O I T P I R C S E D S E C E I P F O R E B M U N N C I N I 8 t e k s a G 2 6 1 m g a r h p a i D 1 7 4 U g n i l a e S 1 0 5 g n i R O 1 3 5 g n i R O 1 r o f y l n O W G V D n o i s r e v S O P N O I T P I R C S E D S E C E I P F O R E B M U N N C I R T N I 8 t e k...

Страница 20: ...AL ICM WHEN ORDERING SPARE PARTS PLEASE SPE CIFY Type of valve Dne nominal inlet diameter Type of head for slam shut I N I N TR Works no Serial no Year of manufacture Type of fluid used The no of the part position no Quantity desired ...

Страница 21: ...ECHNICAL MANUAL ICM 3L P GAS s r l DESIGN SALE INSTALLATION OF L P G NATURAL GAS SYSTEMS Via Bologna 14 43036 FIDENZA PR ITALY Phone 0524 527766 Fax 0524 525456 http www 3lpgas com e mail 3lpgas polaris it ...

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