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TECHNICAL MANUAL ICM

3L.P. GAS s.r.l.

1.0

INTRODUCTION

The scope of this manual is to provide the essential
information for the installation, commissioning and
maintenance of ICN slam-shut valves.
It is also appropriate to provide a brief illustration of
the main features of the valves and of its accessories.

1.1

MAIN FEATURES

This is a device wich immediately blocks the gas flow
if, following some kind of failure, the downstream
pressure reaches the set-point for its intervention or if
it is operated manually.
The main characteristics of the slam-shut device are:
• design pressure: 18.9 bar for all the components;
• intervention with pressure increase and/or

decrease;

• precision (AG): ± 1% of the pressure set-point for

pressure increases, ± 5% for pressure decreases;

• incorporated by-pass for balancing the pressures

and facilitating the resetting of the device;

• push-button manual control.

1.2

OPERATION

The slam.shut mechanism (Fig. 1) consists of:
• a mobile obturator A with sealing gaskets subject

to the load of the closing spring G;

• a lever assembly L whose rotation causes the

movement of the obturator A;

• a pressure switch device I-N whose internal motion

determines the open or closed position of the
obturator A.

The pressure switch device (Fig. 2) comprises a con-
trol head 11 in which the pressure to control Pa acts
on the diaphragm 21 which is integral with the shaft
with cams 18.
The load of the pressure Pa on the diaphragm is
contrasted by the springs 14 and 15, which respectively
determine intervention for a pressure increase or
decrease. The slam-shut device is set by adjusting
the rings 12 and 13.
The intervention value is increased by turning the rings
clockwise and vice versa when turned anticlockwise.
In the case of intervention for pressure increase, when
the Pa exceeds the setpoint, the load on the diaphragm
21 of the control head B increases until it overcomes
the resistance of the spring 14.
This provokes the downward displacement of the shaft
18 which shifts the feeler 19 and releases the lever
mechanism 20 by means of the cam 23.
Intervention for a pressure decrease takes place as
follows.
As long as the value of Pa stays above the set load of
the spring 15, the spring support 17 rests on support
16.
If the pressure Pa drops below the setpoint, the sup-
port of spring 16 stops its stroke on the beat of the
body 5 and the spring 15 displaces the support 17
upwards and the shaft 18 as a result. The cam 24 then
shifts the feeler 19 and causes the release of the lever
mechanism 20.
Intervention of the slam-shut device can also be
provoked manually by means of the release button
22. The connection between the control head 11 and
the Pa control point can be made with the intrposition
of a device “Push” Fig. 8 which makes it easy to control
the operation of the pressure control device.

Fig. 1

Fig. 2

Содержание ICN

Страница 1: ...SL SL SL SL SLAM SHUT V AM SHUT V AM SHUT V AM SHUT V AM SHUT VAL AL AL AL ALVE VE VE VE VE ICN ICN ICN ICN ICN TECHNICAL MANUAL MT065 INSTALLATION COMMISSIONING AND MAINTENANCE INSTRUCTIONS ...

Страница 2: ...s in the field these must be installed following the instructions of the manufacturer of the fittings themselves The choice of the fitting must be compatible with the use specified for the apparatus and with the specifications of the system when envisaged COMMISSIONING Commissioning must be carried out by adequately trained personnel During the commissioning activities the personnel not strictly n...

Страница 3: ...ts on the diaphragm 21 which is integral with the shaft with cams 18 The load of the pressure Pa on the diaphragm is contrasted by the springs 14 and 15 which respectively determine intervention for a pressure increase or decrease The slam shut device is set by adjusting the rings 12 and 13 The intervention value is increased by turning the rings clockwise and vice versa when turned anticlockwise ...

Страница 4: ... 5 2 6 0 0 5 1 0 0 7 9 5 2 5 1 0 7 2 N W O R B 0 4 0 5 4 0 5 6 0 5 5 0 0 3 0 5 5 0 0 3 0 0 0 2 0 0 9 0 1 5 4 6 1 0 7 2 T E L O I V 2 4 0 0 4 0 0 6 0 0 9 0 0 5 0 0 9 0 0 5 0 0 8 2 0 0 3 1 1 1 5 6 0 2 0 7 2 E R U Z A 0 5 0 5 4 0 0 6 0 0 2 1 0 5 8 0 0 2 1 0 5 8 0 0 0 5 0 0 5 2 2 1 8 3 3 0 0 7 2 E T I H W 5 3 0 5 3 1 5 7 8 5 7 0 1 9 1 5 3 2 8 3 1 7 7 3 0 0 7 2 W O L L E Y 5 1 0 5 8 0 5 0 1 0 5 5 1 0 5...

Страница 5: ...ons b the piping upstream and downstream are at the same level and able to support the weight of the valve c the inlet outlet flanges of the piping are parallel d the inlet outlet flanges of the valve are clean and the valve itself has not been damaged during transport e the piping upstream has been cleaned with the removal of residual impurities such as welding slag sand paint residues water etc ...

Страница 6: ...nsate in the lines of the pressure take offs a the piping itself must slope down towards the down stream connectors with a slope of about 5 10 b the connectors on the piping must always be wel ded on the top of the piping itself and there must be no burr or inward protrusion in the hole in the piping N B DO NOT PTU ON OFF VALVES ON THE IMPULSE TAKE OFFS The most common types of installation for th...

Страница 7: ...EVICE which ensures the NON EXCLUSION of the main safety device and allows for its Fool proof PERIODICAL CHECKING The stem is fitted with a stroke limit pin which makes it possible to connect A and C ways only when the pin enters the check slot connect the three ways a B and C when the pin is on open 4 0 START UP 4 1 GENERAL After installation check that the inlet outlet on off valves any by pass ...

Страница 8: ...valve proceed as follows Fig 9 connect a controlled auxiliary pressure to C stabilise this pressure at the notch pressing the knob 1 completely reset the slam shut device by means of the provided lever keep the knob 1 pressed a safety devices which intervene for maximum pressure slowly increase the auxiliary pressure and check the intervention value If necessary increase the intervention value by ...

Страница 9: ...MANUAL ICM 3L P GAS s r l B On devices without the push valve Fig 10 we recommend connecting the control head separately to a controlled auxiliary pressure and repeating the operations described above Fig 9 Fig 10 ...

Страница 10: ...e the causes which gave rise to intervention before reactivating it In the event of operating problems when personnel qualified for a specific operation are not available call the nearest service centre M E L B O R P S E S U A C E L B I S S O P Y D E M E R r o t a r u t b o t u h s m a l S e s o l c t o n s e o d d e r u t p u r 6 1 m g a r h p a i d l o r t n o C m g a r h p a i d e h t e g n a h...

Страница 11: ...uipment for the first time more frequent maintenance is required because of the precarious state of cleanliness inside the piping the level of reliability required from the regulation system Before starting the disassembly operations on the apparatus you should check that a set of recommended spares is available The spares must be original 3L P GAS ones bearing in mind that the more important ones...

Страница 12: ...12 3L P GAS s r l TECHNICAL MANUAL ICM 6 2 ICN SLAM SHUT VALVE MAINTENANCE PROCEDURE Fig 11 ...

Страница 13: ...th the spring pos 42 and the obturator pos 10 4 Check and clean the inside of the valve body 5 Carefully check that the valve seat pos 7 is in a good state 6 Disconnect the sensing line which connects the pressure control of the slam shut to the downstream piping unscrewing the taper seal connections 7 Slacken the fixing screws pos 42 of the slam shut cover pos 17 8 Remove the slam shut cover pos ...

Страница 14: ... connects the pressure control of the slam shut to the downstream piping and fix the taper seal connections 25 Put back the slam shut obturator support pos 12 along with the spring pos 42 and the obturator pos 10 26 Fit back the slam shut flange pos 14 and fix the screws pos 46 CHECKING THE TIGHTNESS AND SETTING 27 Very slowly open the on off valve upstream from the slam shut and using a foam solu...

Страница 15: ...FOR ICN SLAM SHUT VALVE e p y T D N 1 d n a 1 2 d n a 1 3 d n a 2 4 6 8 A h C 3 2 9 1 3 1 8 3 2 9 1 7 1 8 3 2 9 1 7 1 8 4 2 9 1 8 2 2 9 1 8 2 2 9 1 8 B L 0 0 3 D h C 7 2 0 1 E h C 5 4 L d o C 9 9 0 9 9 9 7 M Ø 0 6 9 1 O d o C 5 4 0 9 9 9 7 7 4 0 9 9 9 7 9 4 0 9 9 9 7 ...

Страница 16: ...T OF THE COMPONENTS 7 1 Tab 4 WEIGHT OF THE COMPONENTS IN KG 1 1 1 2 2 3 4 6 8 4 1 3 2 3 2 4 3 4 3 5 0 1 7 9 1 8 6 2 1 0 1 0 1 0 1 0 1 0 2 0 3 0 3 0 3 0 4 0 4 0 1 1 2 5 4 1 7 0 1 5 4 1 6 6 1 5 5 2 5 6 3 8 4 0 9 8 4 1 8 0 3 1 2 2 5 7 5 4 0 1 6 1 3 2 2 ...

Страница 17: ...17 TECHNICAL MANUAL ICM 3L P GAS s r l 8 0 LIST OF RECOMMENDED SPARES ICN SLAM SHUT VALVE ...

Страница 18: ...18 3L P GAS s r l TECHNICAL MANUAL ICM ...

Страница 19: ... u G 1 5 8 g n i r O g n i l a e S 2 7 8 g n i r O g n i l a e S 2 1 9 g n i r O g n i l a e S 1 2 9 g n i r O g n i l a e S 1 S O P N O I T P I R C S E D S E C E I P F O R E B M U N N C I N I 8 t e k s a G 2 6 1 m g a r h p a i D 1 7 4 U g n i l a e S 1 0 5 g n i R O 1 3 5 g n i R O 1 r o f y l n O W G V D n o i s r e v S O P N O I T P I R C S E D S E C E I P F O R E B M U N N C I R T N I 8 t e k...

Страница 20: ...AL ICM WHEN ORDERING SPARE PARTS PLEASE SPE CIFY Type of valve Dne nominal inlet diameter Type of head for slam shut I N I N TR Works no Serial no Year of manufacture Type of fluid used The no of the part position no Quantity desired ...

Страница 21: ...ECHNICAL MANUAL ICM 3L P GAS s r l DESIGN SALE INSTALLATION OF L P G NATURAL GAS SYSTEMS Via Bologna 14 43036 FIDENZA PR ITALY Phone 0524 527766 Fax 0524 525456 http www 3lpgas com e mail 3lpgas polaris it ...

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