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Assembly Guide and User Manual

v2

Summary of Contents for THE URBAN ULTRALIGHT

Page 1: ...Assembly Guide and User Manual v2 ...

Page 2: ...ntry or state s regulations on electric bikes before riding There are variations on age limit speed motor wattage and road accessibility Visit this website for more information www peopleforbikes org electric bikes policies and laws No liability or warranty shall be accepted if the use of the ZOOZ Bikes electric bicycle deviates from this intended use if safety instructions are not observed in the...

Page 3: ... cut off sensors Cables Forged aluminum 2 piece stem 4 bolt clamp Stem Square taper forged aluminum with cadence pedal assist sensor Crankset Standard interchangeable pedals Pedals Lightweight double wall aluminum wheels with reinforced spoke eyelets Round tire profile and sticky rubber offers maximum traction for fast high lean cornering Wheels Tires Chrome plated 4130 chromoly steel is lightweig...

Page 4: ...he charger into any standard wall socket then plug the other end of the charger into the battery port which has a rubber plug that can be flapped open next to the power switch The light on the charger will turn red when plugged in and not completely charged Charge the battery until the light turns green before taking your first ride Indicator lights on the side of the battery display general charg...

Page 5: ... forward angle as per your preference Tighten the handlebar clamp so the gaps of the clamp in the front and the rear of the clamp are equal Give a gentle tighten on the handlebar clamp bolts for now We will return to these bolts during adjustment and torquing STEP 4 Remove the plastic brake caliper spacer and axle brace Be sure not to squeeze the brake while the clip or the wheel is removed If you...

Page 6: ...to tighten snugly We will return to the pedals during adjustment and torquing Lift the bike from the handlebars to lower the forks onto the front axle and guide the disc into the brake caliper and the axle slots into the axle plates This is easiest to do with the help of another person Slide on the hook washers so that the hook is seated in the small hole on the axle plate Slide the flat washer on...

Page 7: ...g in small spaces To do so insert and turn the key 180 degrees into the unlock position Grasp the battery in the middle and tug forward to slide it off When placing the battery back on the bike reverse the process placing the battery at the front of the mounting plate and ensuring the tongue and groove is fully engaged and slide it back Give it a good tug rearwards to make sure it s fully seated I...

Page 8: ...on To do this slightly loosen each axle nut on the rear axle and the lockout nut on the adjusters until the axle slides freely in the axle slot Align rear wheel while maintaining chain tension by tightening the adjuster bolts incrementally on each side After the axle is in the right position tighten the adjuster lock nuts then tighten axle nuts to 350 in lbs The rear tire should be pressurized to ...

Page 9: ...m recommended pressure labeled on the side of the tire for heavier riders as needed Brake caliper alignment adjustment It is common to get some noise from brake discs if not perfectly aligned and in proper working order This can occur after heavy use Loosen the adjustment bolts and lightly position the brake caliper on the disc An easy method to do this is to lightly hold the brake lever to center...

Page 10: ...en the cap bolt but the stack of bearing and spacers on the steerer tube should be tight Ensure that the stem is aligned with the front wheel Once aligned re tighten the stem bolts that clamp the steerer tube Now check alignment and angle of the handlebars and then tighten handlebar clamp bolts All bolts on the stem should be torqued to 250 in lbs Crank bolts can come loose with excessive wear or ...

Page 11: ...st the angle of these controls and align them to a position that you find comfortable but should make sure they are tightened to where they don t move during use 30 60 in lbs Do not over tighten 1 Front brake lever 2 Display 3 Front brake master cylinder 4 Control connectors 5 Headlight connector 6 Rear master cylinder 7 Throttle 8 Rear brake lever CONTROLS ...

Page 12: ...pg 11 Ready to Ride FEEL THETHRILL SHOW US HOW YOU ZOOZ ...

Page 13: ...g yourself and your bike as the law requires Reflectors are important safety devices that are designed as an integral part of your bicycle Federal regulations require every bicycle to be equipped with front rear wheel and pedal reflectors and or lights These reflectors are designed to pick up and reflect street lights and car lights in a way that helps you to be seen and recognized as a moving bic...

Page 14: ...ttery in your trash There are proper disposal methods for lithium ion batteries Please check your local waste management regulations Keep out of reach of children Brakes are an integral part of the operation of your bike and must be properly maintained adjusted and replaced if necessary If any of the below is not within your skill set we recommend taking your bike to an E bike specialist or profes...

Page 15: ...f Charge Cycles The battery has a total of 600 800 full cycles when it s new As the battery ages total capacity can decrease Wind Riding into a strong headwind can decrease range Road Conditions Excessively rough or hilly terrain requires the consumption of more power Load Carrying extra cargo on the bike or in a backpack will use more energy Rider Weight The weight of the rider can affect the ene...

Page 16: ...tance is the default screen Display 1 Odometer Display 2 Average Speed Indicator Display 3 Maximum Speed Indicator Display 4 In display 1 press button to enter display 2 press again for display 3 and 4 Display Definition Display Interface Button Definition Normal Operation NOTE Inactivity for more than 5 seconds in any screen any mode the screen will automatically go back to the default screen rea...

Page 17: ... 1 every time it is powered on The throttle is always dominant so whether or not you are using the pedal assist and you press the throttle the power level will switch to the throttle level Pedal Assist The ZOOZ Urban Ultralight is able to turn on the taillight display light and headlight if equipped at any time when the system is powered on Press and hold the Plus button until the headlight displa...

Page 18: ...y is full When the battery is empty the frame will flash indicating power failure The five level indicator percentages are as follows Battery Level The trip distance is able to be cleared to zero at any time If you do not clear the trip distance it will keep adding distance from each ride just like the odometer To zero the trip distance press and hold the Power and Minus buttons at the same time f...

Page 19: ...o adjust the speed limit number up or down Maximum Trip Speed Metric Imperial Units Km h MPH P3 Setting Mode Battery Level Indicator Your bikes default unit setting is imperial Mph but can be changed to metric Kp h easily through the display To change the unit setting press and hold Plus and Minus buttons at the same time for 2 seconds to enter into the P settings mode Once you see P1 on the displ...

Page 20: ...pg 19 Now go have fun you crazy kids ...

Page 21: ...lso be responsible for the shipping costs 3 Requirements for this Limited Warranty to apply a The original purchaser provides proof that the bike was purchased from ZOOZ BIKES or one of its authorized dealers or distributors b The person seeking warranty coverage is the original and first owner of the bike warranty is not transferable in the case of a re sale c The bike was used in accordance with...

Page 22: ...THER IN Page 4 of 4 ADVERTISING PRESENTATION OR OTHERWISE THE LIMITATIONS AND DISCLAIMERS CONTAINED IN THIS BASE WARRANTY MAY NOT BE MODIFIED ALTERED OR WAIVED BY ANY ACTION INACTION OR REPRESENTATIONS WHETHER ORAL OR IN WRITING EXCEPT IN WRITING SIGNED BY ZOOZ BIKES S DULY AUTHORIZED REPRESENTATIVE b LIMITATION OF LIABILITY TO THE EXTENT PERMITTED BY LAW IN NO EVENT WILL ZOOZ BIKES OR ITS AFFILIA...

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