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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Model Number:

 ______________ 

 Date Code:

 _______________

  Simplex    

 

Duplex 

  Packaged System 

  Field Assembled System 

Job Name: ____________________________________________
Distributor:

 ____________________________________________

Date of Purchase:

 _________

  Zoeller S/O No.:

 ______________

Contractor:

 ____________________________________________

Date of Installation:

 ____________________________________

System Readings During Start-up:   Voltage

 _____

 Amps 

______

 

OWNER’S MANUAL

MODELS 810 & 815 SUBMERSIBLE GRINDER UNITS

in the ownership of a Zoeller submersible wastewater product. 

Please read and review this manual before installing the product. 

Follow the steps in this manual for a proper start-up. Many items 

contained within, when followed correctly, will not only ensure 

a long and problem-free life for the pump, but also save time 

and money during installation. Reference FM2435 and FM2436 

for replacement parts on 810 and 815 Series Progressing 

Cavity Grinder Pumps respectively. Should further assistance 

be necessary please call our Product Support Department at 

1-800-928-PUMP (7867) or +1-502-778-2731.

Owner’s Information

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY  

INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a 

SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that 

WILL

 cause serious personal    

injury, death or major property damage.

Warns of hazards that 

CAN 

cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN 

cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

REFER TO WARRANTY ON PAGE 2.

 

Congratulations on the purchase of a Zoeller submersible 

progressing cavity grinder pump. Since 1939 the name Zoeller 

has represented the standard for submersible dewatering and 

sewage pumps. The same high quality workmanship and easy 

maintenance design has been incorporated into this line of 

heavy-duty submersible progressing cavity grinder pumps. This 

Zoeller pump will provide years of trouble-free service when 

installed according to the manufacturer’s recommendations.

  This manual incorporates the installation, operation, 

maintenance, and service instructions into one document to aid 

Table of Contents

Safety Instructions .......................................................................1
Limited Warranty, Checklist and Application ..........................2-3
General Information .....................................................................4
Pump Wiring Instructions ............................................................4
Typical Outdoor Prepackaged System ....................................5-6
Installation Instructions ...............................................................6
Operation Instructions ..............................................................6-7
Maintenance ..................................................................................7
Service Checklist ..........................................................................8

SECTION: W2.40.009

FM2458_Ec

1117

Supersedes

0216

NOTICE TO INSTALLER: Instructions must remain with installation.

Product information presented 

here  reflects  conditions  at  time  of 

publication. Consult factory regarding 

discrepancies or inconsistencies.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347 USA

SHIP TO:

  3649 Cane Run Road  • Louisville, KY  40211-1961 USA

+1 (502) 778-2731 • 1-800-928-7867 • FAX +1 (502) 774-3624

visit our web site:

zoellerpumps.com

50/60Hz

FA M I LY   O W N E D

PROUD

AMERICAN

* NOTE: Applicable to 50 Hz units only.

** NOTE: Applicable to 60 Hz units only.

*

**

Summary of Contents for 810

Page 1: ... serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage INDICATESSPECIALINSTRUCTIONSWHICHARE VERY IMPORTANT AND MUST BE FOLLOWED THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP MAINTAIN ALL SAFETY DECALS ...

Page 2: ...ld be taken that the tethered float switch will not hang up on the pump apparatus or pit peculiarities and is secured so that the pump will shut off It is recommended to use rigid piping and fittings and the pit be 45 cm 18 or larger in diameter 3 Pump should be checked frequently for debris and or build up which may interfere with the float on or off position Repair and service should be performe...

Page 3: ...Prepackaged Systems Field Assembled Systems are discussed on page 4 4 Zoeller 810 and 815 Grinder Pumps can be retrofitted to existing positive displacement pump installations Applications FIG 1 2 CONSULT FACTORY FOR INTERMITTENT USE ABOVE 73 METERSTOTAL DYNAMIC HEAD MAXIMUM PUMP OUTPUT 80 METERS 0 5 10 PUMP PERFORMANCE CURVE MODEL 815 50 Hz 1 0 1 5 2 0 2 5 3 0 20 30 40 50 60 70 80 0 L sec m hr 3 ...

Page 4: ...emoving the cover Start and run winding resistance can only be measured after removing the cover and checking at the through wall terminals General Information PROGRESSING CAVITY GRINDER PUMP DESCRIPTION 1 Pumps are constructed of class 30 cast iron protected with powder coated epoxy for long life when pumping sewage in submersible applications The cutter assembly is comprised of stainless steel c...

Page 5: ...MP CONTROL FLOAT FLOAT TREE SK2540 PIPE SEAL FIELD INSTALLED 60 9 cm 24 MIN DN100 4 RUBBER INLET HIGH WATER ALARM NOT INCLUDED 213 cm 84 183 cm 72 152 cm 60 SOLID FIBERGLASS COVER FIBERGLASS ANTI FLOTATION FLANGE DISCHARGE FITTING 1 1 4 BULK HEAD CHECK VALVE 1 1 4 FEMALE NPT DISCHARGE PIPE 1 1 4 GALVANIZED WATERTIGHT QWIK BOX DN50 2 PVC ELECTRICAL PIPE DN32 1 1 4 PVC SLIP X SLIP FIBERGLASS BASIN B...

Page 6: ...acket slides into the disconnect fitting 11 Pouring a concrete anchor around system can now be completed Basin should be filled with water when pouring concrete to minimize movement of the system Backfillaroundbasinwithspecifiedmedia Careshouldbeusedtoavoiddamaging componentsorleavingvoidswhenbackfilling RefertoBasininstallationreference guide on more specific requirements 12 Note The progressing ...

Page 7: ...30 kg 67 in lbs Replace star cutter with the correct shims Install washer and torque hex head bolt to 23 kg 71 in lbs 34 kg 75 in lbs apply Loctite 262 thread lock sealant or equal to bolt threads prior to insertion Check running clearance withpumpinverticalpositiontoremoveendplay Clearance must be between 0 178 mm 0 007 and 0 305 mm 0 012 to obtain efficient grinding when pump is put back in serv...

Page 8: ...uld be performed by a Zoeller Pump Company Authorized Service Station only SAFETY PROCEDURES For your protection always disconnect pump and panel from its power source before handling Never enter the basin until it has been properly vented and tested Any person entering a basin should be wearing aharnesswithsafetyropeextendingtothesurfacesothattheycan be pulled out in case of asphyxiation Sewage w...

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