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FM0937

0216

Supersedes

1014

NOTICE TO INSTALLER:  Instructions must remain with installation.

 

Congratulations on the purchase of the Zoeller 400/4400 series 

submersible pump. For over fifty years the name Zoeller has rep

-

resented the standard for submersible sump and sewage pumps. 

The same high quality workmanship and easy maintenance design 

has been incorporated into this line of heavy-duty solids-handling 

submersible sewage pumps. This Zoeller pump will provide years of 

trouble-free service when installed according to the manufacturers’ 

recommendations.

Model Number: _______________ Date Code:  _______________

 Simplex 

  Panel P/N ______________________________

 Duplex 

  Rail System P/N ________________________

Job Name: ____________________________________________
Dealer: _______________________________________________
Date of Purchase: ______________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________

System Readings During Operation: Voltage _____ Amps _____ 

OWNER’S MANUAL

MODEL 404/4404 AND 405/4405

 

This manual incorporates the installation, operation, main-

tenance, and service instructions into one document to aid in the 

ownership of a Zoeller submersible sewage product. Please read 

and review this manual before installing the product. Many items 

contained within, when followed correctly, will not only ensure a long 

and problem-free life for the pump, but also save time and money 

during installation. Should further assistance be necessary please 

call our Technical Service Department at 1-800-928-PUMP.

Table of Contents

Safety Instructions

 ..........................................................................1

Limited Warranty

.............................................................................2

Service Checklist

 ............................................................................2

Preinstallation Information ..............................................................3
Pump Performance Data ................................................................4

Typical Dewatering Installation

 .......................................................4

Typical Sewage Installation 

 ...........................................................4

Pump Wiring Instructions ................................................................5

Operation

 ........................................................................................6

Maintenance ...................................................................................6
Replacement Parts .........................................................................7

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR 

PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY      IN

-

STRUCTIONS IN MANUAL AND ON PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION 

AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH 

THE PUMP.

This is a SAFETY ALERT SYMBOL.

When you see this symbol on the pump or in the 

manual, look for one of the following signal words 

and be alert to the potential for personal injury or 

property damage.

Warns of hazards that WILL cause serious personal    

injury, death or major property damage.

Warns of hazards that CAN cause serious personal 

injury, death or major property damage.

Warns of hazards that CAN cause personal injury 

or property damage.

INDICATES SPECIAL INSTRUCTIONS WHICH ARE 

VERY IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS 

PRIOR TO PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Owner’s Information

NOTE: Pumps with the “UL” mark and pumps with the “US” mark 

are tested to UL Standard UL778. CSA Certified pumps are 

certified to CSA Standard C22.2 No. 108.

REFER TO WARRANTY ON PAGE 2.

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road  • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

 

®

Register your 

Zoeller Pump Company 

Product on our website:

http://reg.zoellerpumps.com/

© Copyright 2016 Zoeller

®

 Co. All rights reserved.

Summary of Contents for 404/4404

Page 1: ...ructions 1 Limited Warranty 2 Service Checklist 2 Preinstallation Information 3 Pump Performance Data 4 Typical Dewatering Installation 4 Typical Sewage Installation 4 Pump Wiring Instructions 5 Operation 6 Maintenance 6 Replacement Parts 7 Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY IN STRUCTIONS IN MANUAL AND ON PUMP THIS MANU...

Page 2: ...orkmanship under normal use and service when properly used and maintained for a period of one year from date of purchase by the end user or 18 months from date of original manu facture of the product whichever comes first Parts that fail within the warranty period one year from date of purchase by the end user or 18 months from the date of original manufacture of the product whichever comes first ...

Page 3: ...uses or circuit breakers of proper capacity A separate branch circuit is recommended sized according to the National Electrical Code for the current shown on the pump nameplate 5 FOR ADDED SAFETY Pumping and other electrical equipment must be connected to a 3 prong grounded receptacle with integral ground fault circuit interrupter GFCI 6 Risk of electric shock These pumps have not been investigate...

Page 4: ...l and State codes 11 If rail system is used discharge elbow must be firmly anchored to the bottom of basin No part of the pump can rest on the floor The cantilevered weight of the pump is required to seal the discharge connection Refer to Zoeller FM0793 for rail system installation Instructions 12 Basin must be clean and free of debris after installation SK1025 Typical Dewatering Installation All ...

Page 5: ... obtain the proper tether to customize the on off cycle to each application Three Phase Installation WIRING DIAGRAM FOR MODELS F404 F405 230V 3 PH 60 HZ G404 G405 460V 3 PH 60 HZ J404 J405 200 208V 3 PH 60 HZ BA404 BA405 575V 3 PH 60 HZ F4404 F4405 230V 3 PH 60 HZ G4404 G4405 460V 3 PH 60 HZ J4404 J4405 200 208V 3 PH 60 HZ BA4404 BA4405 575V 3 PH 60 HZ Three phase pumps are nonautomatic To operate...

Page 6: ...eady for operation Zoeller recommends completing a Start up Report FM0990 whenever a system is started for the first time or after a system has had a significant change take place i e pump replacement overhaul ect A copy of the Start up Report should remain with the system for future reference ADJUSTMENT PROCEDURE Pumps No adjustments are required other than assuring correct rotation Panels The th...

Page 7: ...7 Seal Cord Asm STRRLF 0 to 1 28 Clamp 6 Auto SS 0 to1 29 Cord Term Seal Control 0 to1 30 Seal Cord Asm Str Rlf Control Cord 0 to 1 31 Clamp Str Rlf 0 to 1 32 Screw 6 32 x 25 RHM Sl Tc Stlgr 1 to 4 33 Float Switch Term Seal 0 to 1 34 Seal Float Switch Cord Asm Strain Relief 0 to 1 35 Connector Wirenut 0 to 1 36 Screw 25 20 x 75 HHm SS 4 37 Screw 25 20 x 1 HHm SS 4 38 Screw 313 18 x 1 HH Cap SS 4 t...

Page 8: ...UND SCREW 18 20 21 24 22 23 26 17 14 15 38 16 14 18 38 15 19 10 26 32 25 34 33 35 DOUBLE SEAL ONLY 31 36 32 38 45 40 11 41 44 43 42 27 27 27 27 25 27 32 26 27 39 12 9 9 12 13 13 E MODEL I MODEL XE MODEL WD MODEL SENSOR CORDAGE J F G BA MODELS 12 14 GA J F G BA MODELS 16 18 GA SK1814 Copyright 2016 Zoeller Co All rights reserved ...

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