ZIEHL-ABEGG ZA top SM250.60B Original Operating Instructions Download

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Summary of Contents for ZA top SM250.60B

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Page 2: ... case of a traction sheave diameter of 400 mm and a traction sheave width of 150 mm 13 4 5 3 Rope guard fastening in the case of a traction sheave diameter of 400 mm and a traction sheave width of 186 mm 14 4 5 4 Rope guard fastening in the case of a traction sheave diameter of 400 mm and a traction sheave width of 186 mm not adjustable 14 4 5 5 Rope guard fastening for traction sheave diameter 40...

Page 3: ... Testing the brake in accordance with EN 81 20 2014 26 6 4 Pull out of safety gear 27 6 5 Emergency evacuation 27 6 5 1 Emergency evacuation by release of the brakes 27 6 5 2 Releasing of the brake with the lever for hand release 28 6 5 3 Releasing the brake with electric emergency power supply UPS 28 6 5 4 Automatic emergency evacuation 28 7 Faults and remedy 29 8 Service and maintenance 29 8 1 G...

Page 4: ...amination Certiﬁcate 62 9 6 1 Statement on type examination certiﬁcates 67 9 7 Calculation of tripping speed 67 9 8 Calculation proof 67 Original operating instructions ZAtop model series SM250 60B A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 4 72 ...

Page 5: ... use or as a consequence of unauthorized repairs or modiﬁcations 1 4 Copyright These operating instructions contain information protected by copyright The operating instructions may be neither completely nor partially photocopied reproduced translated or put on a data medium without prior explicit consent from ZIEHL ABEGG SE Infringements are liable for damages All rights reserved including those ...

Page 6: ...the limits stated in the chapter Enclosure technical data can lead to a defect in the elevator machine 2 5 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with the elevator machine must have the corresponding qualiﬁcations and skills for these jobs Based on their training knowledge and exp...

Page 7: ...able Releasing the brakes can cause uncontrolled acceleration of the elevator We recommend short circuiting the windings of the de energised elevator machine to generate a brake torque dependent on the speed In the event of a short circuit a short circuit current of at least the level of the rated current is ﬂowing The windings may not be short circuited when the elevator machine is energised Safe...

Page 8: ... the hazards in their area of activity You must monitor their working methods in order to intervene in good time if necessary 3 Product overview 3 1 Operational area The ZAtop SM250 60B is designed as a gearless elevator machine for traction sheave rope elevators Owing to its very compact design the ZAtop SM250 60B is ideal for machine roomless elevators The type tested brake can be used as a Brak...

Page 9: ...es for average load for operation of elevator 950 Nm 40 on time 9 6 kW 26 A Note The ﬁrst rated currrent is the decisive factor in the selection of both the frequency inverter and the line cross section of the motor cable 3 3 Transport ZIEHL ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon Check packing and elevator machine for possible da...

Page 10: ... commissioning are only to be performed by trained service personnel Adhere to all machinery related requirements and speciﬁcations supplied by the system manufacturer or machine builder CAUTION Attention Cover the elevator machine and particularly the brakes appropriately when carrying out any work in or on the elevator that results in dust or chips Do not install distorted Do not apply any force...

Page 11: ...s should be used 4 3 Fitting the ropes Figure 4 3 01 Fitting the ropes If the traction sheave should offer more grooves than the actual number of ropes the ropes must be applied on the sheave either centred or towards the motor side 4 4 Rope pull With side interlocking support rope pull may be carried out in all directions Without side interlocking support rope pull may only be carried out in vert...

Page 12: ...the rope guard to a distance of 2 3 mm from the ropes Rope guard adjustability Depending on the rope guard design the rope departure can be adjusted differently Figure 4 5 02 For wrap angle 180 Figure 4 5 03 Adjustability on both sides 5 Normal wrap angles 175 185 Figure 4 5 04 Adjustability on both sides 5 30 Normal wrap angles 150 185 Figure 4 5 05 Adjustability on both sides 5 90 Normal wrap an...

Page 13: ...es 4 5 2 Rope guard fastening in the case of a traction sheave diameter of 400 mm and a traction sheave width of 150 mm Adjustability on both sides 5 30 Normal wrap angles 30 185 Figure 4 5 2 01 Rope guard traction sheave 400 x 150 The rope guard 1 is attached to the housing with two hexagon head bolts M12 x 25 8 8 3 and washers The elongated holes in the rope guard 1 enables the required distance...

Page 14: ... 8 9 5 Nm Set the rope guard to a distance of 2 3 mm from the ropes The bracket 4 is attached with two socket cap screws M12 x 25 8 8 5 and washers to the housing Tightening torque M12 8 8 79 Nm 4 5 4 Rope guard fastening in the case of a traction sheave diameter of 400 mm and a traction sheave width of 186 mm not adjustable For wrap angle 180 Figure 4 5 4 01 Rope guard traction sheave 400 x 186 T...

Page 15: ...two hexagon head bolts M12 x 25 8 8 3 and washers Tightening torque M12 8 8 79 Nm The 1A and 1B rope guard is required for the rope departure on the left see Figure 4 5 5 02 The 1C and 1D rope guard is required for the rope departure on the right see Figure 4 5 5 03 The position of the rope guard can be varied at the slotted holes of the respective rope guard 1A 1D The rope guard 1 can not adjuste...

Page 16: ...ap screws M8 x 16 8 8 3 and washers The slotted holes in the bracket 4 enable the required distance to the ropes to be set at the socket cap screws M8 x 16 8 8 2 Tightening torque M8 8 8 23 Nm Set the rope guard to a distance of 2 3 mm from the ropes The bracket 4 is attached with two hexagon head bolts M12 x 25 8 8 5 and washers to the housing Tightening torque M12 8 8 79 Nm Original operating in...

Page 17: ...betreffen sind mittlerweile abgelaufen Der Einbau des Antriebs im Schachtkopf ist möglich und der Antrieb darf auch über das Kabinendach ragen wenn die Sicherheitsvorkehrungen entsprechend getroffen wurden Sie haben dennoch die gesetzliche Pﬂicht Details Ihrer Aufzugskonstruktion patentrechtlich zu prüfen Im Zweifel wenden Sie sich gerne an die ZIEHL ABEGG SE zu Ihrer Unterstützung 5 Electrical in...

Page 18: ... 5 3 3 Cable length The maximum cable length is 25 m With a motor line 25 m compliance with DIN EN 12015 Electro magnetic Compatibility Interference emissions and DIN EN 12016 Electromagnetic Compatibility Interference immunity can no longer be guaranteed 5 3 4 Mechanical connection conditions Rated motor current A Thread Terminal board Thread Cable gland up to 20 M8 M25 20 35 M8 M32 35 63 M8 M40 ...

Page 19: ...s Maximum permissible test voltage for PTC thermistors 2 5 V DC 5 3 7 Connection diagram Figure 5 3 7 01 1 Shielding 2 1 PTC thermistor per phase 3 Attention Do not apply any voltage 2 5 V 5 3 8 Connection diagram PT100 Figure 5 3 8 01 1 Shielding 2 red 3 black Original operating instructions ZAtop model series SM250 60B Electrical installation A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU B...

Page 20: ...r cable Jumper Jumper M16 x 0 75 SV120 D SUB 15 pin Jumper M16 x 0 75 SV120 Extension in 5 m steps optional optional optional maximum cable length 25 m 25 m 25 m Table 5 4 1 5 4 2 Contact assignment 5 4 2 1 Absolute encoder ECN1313 ECN1313 SSI Pin Signal Designation A DATA Data line for communication with the absolute encoder B DATA Data line inverse C 5 V sensor up Sensor cable for absolute encod...

Page 21: ...voltage supply positive E 0 V un Ground voltage supply absolute encoder negative F B sine Analog track B sine G D sine Commutation signal inverse sine H R Reference signal J R Reference signal inverse K A cosine Analog track A cosine L A cosine Analog track A invers cosine invers M B sine Analog track B invers sine invers Table 5 4 2 3 5 4 3 Offset Unless otherwise agreed the absolute encoder offs...

Page 22: ... change of state of both brake circuits have to be monitored separately Release monitoring for the brakes is carried out by a microswitch or inductive proximity switch For technical data see chapter Appendix Technical data Microswitch or inductive proximity switch 5 5 4 Brake control 5 5 4 1 Contactorless ZAsbc4 Electronic and noise free activation of the brake The brake operating mode is set on s...

Page 23: ...d to be supplied with power when fastened to the motor and after having connected the protective conductor of the motor at the control and the motor side The brakes must be protected with varistors against overvoltage from switching operations The varistor must lie directly on the coil or its connections 5 5 6 Connection diagram Brake wiring diagram with micro switch Figure 5 5 6 01 1 Brake releas...

Page 24: ...forced ventilation is optional and can be added afterwards 5 6 1 Installation of forced ventilation side B 5 6 1 1 Technical data Voltage 220 240 V Frequency 50 60 Hz Power 48 45 W Current 0 24 0 23 A Table 5 6 1 1 5 6 1 2 Connection diagram Figure 5 6 1 2 01 1 Thermal contact Original operating instructions ZAtop model series SM250 60B Electrical installation A TBA20_02 GB 2032 Index 003 Part No ...

Page 25: ...lease contact ZIEHL ABEGG SE in case of orders deviating from the corresponding application conditions 6 2 First Start up Before ﬁrst time start up check the following Installation and electrical connection have been properly completed Safety devices are installed All leftover installation materials and other foreign materials have been removed The protective earth is connected Motor protection co...

Page 26: ...aximum 10 seconds ZAtop SM180 ZAdisc SL506 ZAdisc SL510 maximum 15 seconds ZAtop SM190 SM200 SM210 SM225 SM250 maximum 20 seconds ZAsyn2 500AL ZAsyn 700AL ZAsyn 860AL maximum 20 seconds Longer travel at 125 nominal load due to a low inspection speed and or a high travel distance is not permitted To avoid this problem we recommend transporting the test load upwards in 2 parts and with a 125 load on...

Page 27: ...nd performing the test close to a door so that the load can be removed from the cabin there 6 5 Emergency evacuation Attention The measures for emergency evacuation described below may only be performed by instructed persons for maintenance of the elevator or qualiﬁed personnel of elevator companies 6 5 1 Emergency evacuation by release of the brakes In case of power failure or failure of the reco...

Page 28: ...The inserted levers for hand release must be removed after brake hand release action 6 5 3 Releasing the brake with electric emergency power supply UPS By means of an uninterruptible power supply UPS the brake can be opened electrically For this purpose for example the existing dual circuit testing buttons can be used See Brake control principle circuit diagram in the Brake Brake control chapter 6...

Page 29: ...too low The voltage at the brake is to low Check supply if necessary increase cable cross section and transformer Brake control wrong defective Check brake control Brake coil defective Replace brake special tool required ZIEHL ABEGG SE Contact customer serv ice Brake worn out Replace the brake rotors Special tool re quired Contact the customer service of ZIEHL ABEGG SE Brake release moni toring do...

Page 30: ...tion sheave are marked with locking varnish That means a loosened screw is optically visible If a screw does get turned it must be tightened using the prescribed tightening torque the old locking varnish needs to be removed and marking has to be made again 8 2 1 Checking the air gap Figure 8 2 1 01 Air gap measurement position Figure 8 2 1 01 Air gap measurement 1 The air gap A has to be measured ...

Page 31: ...omplete brake 2 1 Brake rotors with O rings 2 2 Micro switch for brake 2 3 Inductive proximity switch for brake 3 Traction sheave 4 Rope guard 5 Rope retainer 6 Installation of forced ventilation side B 7 Forced ventilation installation on top Spare parts are supplied with replacement instructions Replacement of the absolute encoder see A TIA17_02 D GB Replacement of the brake see A TIA20_07 D or ...

Page 32: ...tances are possible Dependent on travel compensation ropes may be necessary 9 1 1 Protection rating Component Protection rating motor IP 42 Absolute encoder IP 40 Brake electrical IP 54 Brake mechanical without cover IP 10 Brake mechanical with cover IP 30 Complete machine without forced ventilation IP 21 Forced ventilation IP 20 Table 9 1 1 9 1 2 Ambient conditions The user must ensure that the s...

Page 33: ...y mA V DC 10 12 Maximum rating A V AC 3 250 Recommended rating mA V DC 10 50 24 Table 9 1 3 1 9 1 3 2 Inductive proximity switch Operating voltage V DC 10 30 Rated operating current mA DC 100 Output functions NC contact gauge zero Table 9 1 3 2 For further information refer to the Appendix Brake operating instructions Assembly and adjust ment of the release monitor with inductive proximity switch ...

Page 34: ...heets 9 2 1 Dimension sheet ZAtop SM250 60B with without levers for hand release Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 34 72 ...

Page 35: ...ZAtop SM250 60B with without levers for hand release and with forced ventilation side B Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 35 72 ...

Page 36: ...ZAtop SM250 60B with without levers for hand release and with forced ventilation on top Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 36 72 ...

Page 37: ... angle of wrap adjustable rope guard angle of wrap 9 3 EC EU declaration of conformity Translation english A KON16_01 GB 1612 Index 001 Manufacturer ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EC EU declaration of conformity Product description ZAtop Gearless elevator machine Type SM160 SM190 SM200 SM225 SM250 The type ...

Page 38: ...ng standards have been used EN 12015 2014 Electromagnetic compatibility Productfamily standard for lifts escalators and moving walks Emission This declaration relates exclusively to the product in the state in which it was placed on the market and excludes components which are added and or operations carried out subsequently by the ﬁnal user The authorised representative for the assembly of the te...

Page 39: ...9 4 Operating instructions brake Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 39 72 ...

Page 40: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 40 72 ...

Page 41: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 41 72 ...

Page 42: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 42 72 ...

Page 43: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 43 72 ...

Page 44: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 44 72 ...

Page 45: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 45 72 ...

Page 46: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 46 72 ...

Page 47: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 47 72 ...

Page 48: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 48 72 ...

Page 49: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 49 72 ...

Page 50: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 50 72 ...

Page 51: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 51 72 ...

Page 52: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 52 72 ...

Page 53: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 53 72 ...

Page 54: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 54 72 ...

Page 55: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 55 72 ...

Page 56: ...4 1 Assembly and adjustment of the release monitor with microswitch Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 56 72 ...

Page 57: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 57 72 ...

Page 58: ...embly and adjustment of the release monitor with inductive proximity switch Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 58 72 ...

Page 59: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 59 72 ...

Page 60: ...9 5 EU Declaration of Conformity for Brake Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 60 72 ...

Page 61: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 61 72 ...

Page 62: ...9 6 EU Type Examination Certiﬁcate Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 62 72 ...

Page 63: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 63 72 ...

Page 64: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 64 72 ...

Page 65: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 65 72 ...

Page 66: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 66 72 ...

Page 67: ...e DTS Nbn Nbmax Vn 1 1 Vmax 1 1 Vn 2 1 Vmax 2 1 mm min 1 min 1 m s m s m s m s SM250 60B 320 400 460 6 70 7 71 3 35 3 85 SM250 60B 400 400 460 8 83 9 63 4 19 4 82 SM250 60B 500 400 460 10 47 12 04 5 24 6 02 SM250 60B 600 400 460 12 57 14 45 6 28 7 23 Table 9 7 9 8 Calculation proof Translation english A BN18_01 GB 1836 Index 000 Manufacturer ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau German...

Page 68: ...ngs without taper action Parallel keys Calculation and design Corrigendum to DIN 6892 2012 08 DIN 5466 1 2000 10 Splined joints calculation of load capacity Part 1 General basis FKM Guideline 2012 Analytical strength assessment of mechanical com ponents Construction drawing A 25 121 0045 index A04 dated 20 03 2018 Permissible shaft ma terials Steel DIN EN 10083 3 2007 01 42CrMo4 QT 1 7225 QT Steel...

Page 69: ...tallation free of stresses and an unmovable mounting of the bearings in each direction is presupposed The machine frame and the points of force introduction have to be designed regarding construction and strength appropriate to the forces imposed on the bearings It should be noted that on the brake side only braking torque is applicable because the calculation does not take into account the additi...

Page 70: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 70 72 ...

Page 71: ...Original operating instructions ZAtop model series SM250 60B Enclosure A TBA20_02 GB 2032 Index 003 Part No 01013399 GB EU BD 783 71 72 ...

Page 72: ...technical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...

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