ZCS AZZURRO 1PH HYD3000-ZP1 User Manual Download

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Summary of Contents for AZZURRO 1PH HYD3000-ZP1

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Page 2: ...03225010481 REA AR no 94189 ISO 9001 Certified Company Certificate no 9151 CNS0 IT 17778 Zucchetti Centro Sistemi S p A Green Innovation Division Via Lungarno 248 52028 Terranuova Bracciolini Arezzo I...

Page 3: ...module 22 3 Installation 24 3 1 Checking before installation 24 3 2 Contents of the packaging 24 3 3 Installation environment 27 3 4 Installation tools 27 3 5 Installation position 29 3 6 Installatio...

Page 4: ...rement of exchange via the single phase DDSU Meter 72 6 13 Measuring external production through the DDSU single phase Meter 75 6 14 Setting up exchange meter and production DDSU single phase Meter 78...

Page 5: ...attery Quantity 112 10 6 3 Battery Actiovation 113 10 6 4 Anti Reflux 113 10 6 5 IV Curve Scan 114 10 6 6 Logical Interface Control 114 10 6 7 Factory Reset 114 10 6 8 Parallel Setting 115 10 6 9 Blue...

Page 6: ...D ZSM DATALOG 10 DEVICES 172 15 5 1 WI FI CONFIGURATION 172 15 5 2 Ethernet configuration 172 15 5 3 Checking that the datalogger has been configured correctly 180 15 6 ZSM RMS001 M200 and ZSM RMS001...

Page 7: ...user or plant Copyright statement Copyright of this manual belongs to Zucchetti Centro Sistemi S p A No part of this manual including the software etc may be copied reproduced or distributed in any fo...

Page 8: ...nd certified to operate a photovoltaic system who are responsible for installing and starting up the inverter in the photovoltaic and storage energy system and for operators of photovoltaic and storag...

Page 9: ...ing modes are available to meet diverse needs In the event of a power failure or by switching on the inverter in Off Grid mode the 1PH HYD3000 HYD6000 ZP1 inverter can operate in Emergency Power Suppl...

Page 10: ...d is installed 1 1 Product Model Description 1PH HYD3000 HYD6000 ZP1 series inverter model Figure 2 Inverter model identifiers Identifiers Meaning Specification Product Model Stacked optical storage a...

Page 11: ...1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 10 193 Identifiers Meaning Specification Product series name AZZURRO ZCS series battery module name Battery module ener...

Page 12: ...cription The 1PH HYD3000 HYD6000 ZP1 series residential energy storage system supports power and capacity expansion and supports up to six inverter modules in parallel One inverter module supports up...

Page 13: ...ation MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 12 193 1 3 Product Appearance Front Side Back Side Figure 5 Product front side and back side 1 Inverter 5 Pedestal 2 Dc switch 6 Inverter Radiat...

Page 14: ...3 193 1 3 1 Inverter Port Right side port Left side port Figure 6 Inverter port diagram 1 Grid connection port 6 WIFI 4G port 2 Load connection port 7 Battery black start switch 3 Inverter signal port...

Page 15: ...tification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 14 193 1 3 2 Battery module port Battery left side port Battery right side port Figure 7 Battery module port diagram 1 Battery output termi...

Page 16: ...User s Manual 1PH HYD3000 HYD6000 ZP1 Rev 1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 15 193 Product label Figure 8 Battery module port diagram...

Page 17: ...according to the following instructions Place the inverter on suitable load bearing supports with sufficient load capacity such as walls or racks and make sure that the inverter is positioned vertical...

Page 18: ...during operation Switch off the 1PH HYD3000 HYD6000 ZP1 inverter and wait for it to cool down before performing any maintenance Keep children away from the batteries and from the 1PH HYD3000 HYD6000...

Page 19: ...the skills and knowledge required to carry out this activity The 1PH HYD3000 HYD6000 ZP1 inverter does not have an isolation transformer so the positive and negative polarities of the PV string do NOT...

Page 20: ...lp is necessary This product contains battery module through UN38 3 belongs to the ninth category of dangerous goods Therefore loading and unloading must comply with local laws and regulations and ind...

Page 21: ...he connection must be done by certified electrical engineers Attention Operation Cautions Touching the utility grid or the terminal conductors can lead to lethal electric shock or fire Do not touch no...

Page 22: ...magnetic radiation from the product may be harmful to health Please do not continue to stay away from the product in less than 20 cm when it is working Danger 2 5 Symbols and signs High voltage of inv...

Page 23: ...This symbol indicates a hazardous situation which if not avoided will result in injury Risk of electric shock wait at least 5 minutes before switching off the 1PH HYD3000 HYD6000 ZP1 inverter Be caref...

Page 24: ...ID 23 193 Indicated the temperature allowance range This side up The 1PH HYD3000 HYD6000 ZSP1 inverter must always be transported handled and stored in such a way that the arrows are always pointing u...

Page 25: ...tery model If any damage is found or the inverter and battery model does not match your requirements please do not open the product package and contact your distributor as soon as possible 3 2 Content...

Page 26: ...11 Hexagon screws M6 14 4pcs 12 PV input terminal 2pcs 13 PV input terminal 2pcs 14 Metal terminals secured to PV input power cables 2pcs 15 Metal terminals secured to PV input power cables 2pcs 16 Ba...

Page 27: ...193 20 Battery negative Input terminal metal core 1pcs 21 M6 60 Expansion bolt 3pcs 22 AC connector 1pcs 23 Load connector 1pcs 24 Current transformer CT 1pcs 25 COM 24pin connector 1pcs 26 Manual 1pc...

Page 28: ...SP1 inverter belongs to Category III Maximum altitude 4000 m As far as installation compliance is concerned IP65 does not permit outdoor installation In order to ensure that performance is maintained...

Page 29: ...rect and the grounding is reliable 8 Marker Used for marking 9 Tape measure Used for measuring distances 10 Level Used for making sure that the rear panel is installed correctly 11 ESD gloves Must be...

Page 30: ...m possible snow accumulation Ensure that the installation position is well ventilated As far as installation compliance is concerned IP65 does not permit outdoor installation In order to ensure that p...

Page 31: ...User s Manual 1PH HYD3000 HYD6000 ZP1 Rev 1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 30 193 3 7 Product installation Figure 11 Installation dimension diagram...

Page 32: ...he pedestal drill holes using a hammer drill 8mm depth range 60 65 mm and tighten expansion screws to ensure that the base is securely installed Step 3 Use a marker to mark holes for securing the batt...

Page 33: ...st battery module on the floor pedestal Step 2 Install connectors on both sides and tighten the six screws using a cross screwdriver Step 3 Install the remaining battery modules and inverters from bot...

Page 34: ...mmer drill 8mm depth range 60 65 mm Reposition and drill the holes if the original one has a large deviation Step 2 Install the support rack B on the wall and fastening expansion bolt Step 3 Adjust th...

Page 35: ...PLEASE NOTE If the storage capacity needs to be increased by adding one or more batteries to an existing system make sure that all the batteries installed and to be installed are fully charged To chec...

Page 36: ...of 27 01 2023 Application GID 35 193 4 2 Preparation of Connection Cables Figure 15 System connection diagram No Cable Recommended specifications 1 PV connection cable UL10269 12AWG 2 AC Grid connect...

Page 37: ...1 1 of 27 01 2023 Application GID 36 193 5 Electrical Connection for the internal system 5 1 Internal protection grounding cable connection up to 3 batteries Connect the grounding cables of the batte...

Page 38: ...g positive and negative power cables B B of the battery module Connect the remaining battery modules from top to bottom and secure the cables with cable ties Ensure that the cables are securely connec...

Page 39: ...tion grounding in the following figure and secure them with cable ties In addition install a matching resistor on the communication interface of the last battery module in the system In detail COM 1 o...

Page 40: ...isplay 2 Press the last right arrow enter to access the basic settings 1 Basic settings 2 Advanced settings 3 Production statistics 4 About the system 5 List of events 6 SW Update 3 In Basic Settings...

Page 41: ...2 Unused For systems up to 3 batteries o Channel 1 input Batt 1 input o Channel 2 input Not in use 5 Once you have correctly configured the channels access the advanced settings by pressing the last b...

Page 42: ...erter to the battery number 1 Battery Number 2 Battery 1 8 Access by pressing the last button on the right of the inverter to the battery number 1 Grup 1 X 2 Grup 2 0 Set the number of batteries conne...

Page 43: ...ve Set the discharge depth and discharge depth in EPS For example if the discharge depth 50 and the discharge depth EPS 80 while the network is connected the inverter does not discharge the battery wh...

Page 44: ...internal protection 4 batteries In case of number 4 batteries you need to use both inverter battery channels and buy the extension kit code ZZT ZBT5K EXT KIT Connect the grounding cables of the batte...

Page 45: ...he cables with cable ties Connect the inverter s Channel 2 BAT power ports to the positive and negative cascade power cables B B to the third battery module Connect the third battery module to the fou...

Page 46: ...ion module Connect the inverter communication terminals channel 2 COM_2 to the third battery module from top to bottom according to the following figure and fasten them with cable ties Connect the thi...

Page 47: ...lay 2 Press the last right arrow enter to access the basic settings 1 Basic settings 2 Advanced settings 3 Production statistics 4 About the system 5 List of events 6 SW Update 3 In Basic Settings pre...

Page 48: ...Unused For systems up to 3 batteries o Channel 1 input Batt 1 input o Channel 2 input Batt 2 input 5 Once you have correctly configured the channels access the advanced settings by pressing the last...

Page 49: ...umber 2 Battery 1 3 Battery 2 8 Access by pressing the last button on the right of the inverter to the battery number 1 Group 1 X 2 Group 2 X Set the number of batteries connected to channel 1 of the...

Page 50: ...e network is connected the inverter does not discharge the battery when the SOC is less than 50 In case of power failure the inverter will operate in EPS mode if EPS mode is enabled and will continue...

Page 51: ...erter does not discharge the battery when the SOC is less than 50 In case of power failure the inverter will operate in EPS mode if EPS mode is enabled and will continue to drain the battery until the...

Page 52: ...e do not scratch the core of the cable 2 The conductor crimping plate of an OT terminal is pressed to form a cavity that completely covers the conductor core and tightly binds the OT terminal 3 The cr...

Page 53: ...on of the inverter strip and install cables according to the appropriate specifications Figure 28 Wire stripping size Step 1 After riveting the peeling wire to the insulation terminal thread it into t...

Page 54: ...Rev 1 1 of 27 01 2023 Application GID 53 193 Step 3 The body is inserted into the core and a click is heard Step 4 Tighten the nut with an open wrench and make a click sound Step 5 Insert the female e...

Page 55: ...the unlocking position hold the cable driver and pull it back to separate the male and female Step 2 Use a screwdriver to point at the unlocking position hold the cable driver and pull it back to sepa...

Page 56: ...entification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 55 193 Step 4 Remove the red circles on both sides using a screwdriver Connect the AC wiring terminals to the corresponding AC Grid ports...

Page 57: ...n the 0 position and that the 1PH HYD3000 HYD6000 ZP1 inverter is disconnected from the grid Caution Under normal conditions change over switch is in position 1 The 1PH HYD3000 HYD6000 ZP1 inverter ca...

Page 58: ...023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 57 193 Install procedure Step 1 Crimp terminal Step 2 Insert the cable into the butt terminal Step 3 Crimp the wire with an inner h...

Page 59: ...Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 58 193 Step 4 Insert the subject into the corresponding clasp and hear a click Step 5 Screw locking nut into main body torque 2 5 0 5n...

Page 60: ...negative photovoltaic cables Figure 32 Preparing the positive and negative photovoltaic cables Step 2 Insert the crimped positive and negative cables into the corresponding photovoltaic connectors Fi...

Page 61: ...ion Removal procedure Use a MC4 wrench to disconnect the photovoltaic connectors as shown in figure below Figure 35 Disconnecting the photovoltaic connectors Connect the 1PH HYD3000 HYD6000 ZP1 invert...

Page 62: ...row on the right enter to access the basic settings 7 Basic settings 8 Advanced settings 9 Production statistics 10 System Info 11 Event list 12 SW Update 15 Basic settings press the down arrow until...

Page 63: ...el The user can choose the appropriate MPPT operating mode depending on how the system is designed Independent mode default If the strings are different e g installed on two separate flaps or consisti...

Page 64: ...e system only has one string If the strings are arranged in parallel it is recommended to use a Y or T connection cable to double the input currents from the PV field and to populate both MPPT inputs...

Page 65: ...ential signal Battery 485 signal 5 EN RS485 differential signal 6 MET A RS485 differential signal A Meter 485 signal 7 MET B RS485 differential signal B 8 CANH CAN high data Battery CAN communication...

Page 66: ...nal port RJ45 2 Link Port 0 Parallel signal input 3 Link Port 1 dip switch Match resistance on and off The dial switch has 0 dial up and 1 dial down 1 means on and 0 means off 4 Link Port 0 dip switch...

Page 67: ...and TX of the RS485 USB adapter and connect the COM port of the adapter to the computer NOTE The length of the RS485 communication cable should be less than 1000 m Connect pins as shown 2pin and 3pin...

Page 68: ...mains asserted Pin NO Function 12 GND 13 D1 5 14 D4 8 15 D2 6 16 D0 17 D3 7 b Logic interface for EN50549 1 2019 is in order to cease active power output within five seconds following an instruction b...

Page 69: ...ault Plan B Meter 6 10 Meter single phase DDSU PIN6 and PIN7 are used for communication with the meter the meter is shown in Figure 1 PIN6 and PIN7 on the inverter COM port correspond to points 24 and...

Page 70: ...unication with the meter the meter is shown in Figure 1 PIN6 and PIN7 on the inverter COM port correspond to points 24 and 25 respectively on the electricity meter as shown in Figure 3 The connection...

Page 71: ...7 01 2023 Application GID 70 193 COM Installation procedure for connecting cables Step 1 Remove the plug from the plug and thread the terminal in the order shown Step 2 Insert the wire into the corres...

Page 72: ...not appear riding line phenomenon rubber core into the main body with a click sound Step 5 Insert the plug into the body and plug the unwired hole Step 6 Screw the lock nut into the main body torque 2...

Page 73: ...Meter In order to be able to read the exchange via the meter it is necessary to purchase a CHINT DDSU single phase direct connect meter Meter connections 1 Connect the Meter and inverter via the COM...

Page 74: ...and loads direction phase NOTE For distances between the Meter and hybrid inverter greater than 100 meters it is recommended to connect two 120 Ohm resistors along the 485 daisy chain the first to the...

Page 75: ...ess the advanced settings enter password 0715 17 Basic settings 18 Advanced settings 19 Production statistics 20 System Info 21 Event list 22 SW Update 3 Now press the last arrow on the right to acces...

Page 76: ...n MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 75 193 6 13 Measuring external production through the DDSU single phase Meter In order to be able to read the external production via the meter it i...

Page 77: ...own in the figure 2 Connect the Meter in direct connection mode specifically Connect PIN 2 of the Meter to the neutral cable N Connect PIN 3 respectively to the exchange meter direction phase Connect...

Page 78: ...3 Setting Meter on external production 2 Press the button to check that the Meter address is set to 002 and that the protocol is set to 8n1 In addition to what is described above the display shows the...

Page 79: ...GI 00 Rev 1 1 of 27 01 2023 Application GID 78 193 6 14 Setting up exchange meter and production DDSU single phase Meter In order to be able to read the exchange and external production via the Meter...

Page 80: ...greater than 1 kW Stand in front of the meter and using the button to scroll through the items check that P is 1 Greater than 1 kW 2 In line with household consumption 3 The sign in front of each neg...

Page 81: ...ensors as shown in the figure Be sure to position the probes so that each toroid only reads the current flows related to the exchange To do this it is advisable to place them at the output of the exch...

Page 82: ...re and PIN 3 black wire The sensor located on the S phase must have the terminals connected on PIN 4 red wire and PIN 6 black wire The sensor located on the T phase must have the terminals connected o...

Page 83: ...5 differential signal 24 Meter communication 7 RS485 differential signal 25 Table 1 Interface descriptions Figure 47 Serial port connection Meter NOTE For distances between meter and hybrid inverter o...

Page 84: ...access the advanced settings enter password 0715 1 Basic settings 2 Advanced settings 3 Production statistics 4 System Info 5 Event list 6 SW Update 3 Now press the last arrow on the right to access t...

Page 85: ...photovoltaic external in order to make the system work for accumulation in a correct way All this must be achieved thanks to the connection of a second three phase DTSU Meter or more up to a maximum o...

Page 86: ...exchange you need to enter the settings menu as indicated below 1 Press SET the inscription will appear CODE 2 Press SET the inscription will appear 600 3 Write the figure 701 a From the first screen...

Page 87: ...s repeatedly until the number 10 appears 2 Press SET once to move the cursor to the left to highlight 10 3 Press the button several times until you enter the number 40 Note In the event of an error pr...

Page 88: ...hlight 601 c Press the key once more until you enter the number 701 701 is the access code to the settings Note In case of error press ESC and then again SET to reset the required code 3 Confirm by pr...

Page 89: ...ss ESC to confirm to scroll to the next setting a ADDRESS i Press SET for enter Men ii Write 02 press one time from the screen 01 With address 02 the inverter will assign the data sent by the meter as...

Page 90: ...oltaic production if any Turn on carchi greater than 1kw for each of the three phases of the plant Bring yourself in front of the Meter and using the keys to scroll between the entries and ESC to go b...

Page 91: ...phase DTSU Meter Verification on Production In case of meter on the production it is necessary to repeat the previous operations 1 Switch off the hybrid inverter and leave on only the pure photovoltai...

Page 92: ...that all incoming and outgoing power flows can be read it must include all phase cables entering or leaving the exchange meter The direction of the CT is independent of the installation and is recogn...

Page 93: ...User s Manual 1PH HYD3000 HYD6000 ZP1 Rev 1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 92 193...

Page 94: ...User s Manual 1PH HYD3000 HYD6000 ZP1 Rev 1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 93 193...

Page 95: ...tion MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 94 193 6 21 Install the cover After electrical connections are complete and cable connections are correct and reliable install the external prote...

Page 96: ...status indicator 4 LCD screen 7 1 Buttons Press back to the previous screen or enter the main interface Press up to the upper menu option or value plus 1 Press down to the lower menu option or value...

Page 97: ...17778 Zucchetti Centro Sistemi S p A Green Innovation Division Via Lungarno 248 52028 Terranuova Bracciolini Arezzo Italy tel 39 055 91971 fax 39 055 9197515 innovation zcscompany com zcs pec it www...

Page 98: ...el according to the success of the master and slave up to 6 units The dip switch inside the COM 24PIN connector of the last system inverter should be moved to the position of 1 Figure 53 System parall...

Page 99: ...orage system is mainly composed of PV modules Azzurro battery modules inverters AC switches load and distribution units smart meters CT and power grid Figure 54 System Electrical Topology General Figu...

Page 100: ...ID port of the 1PH HYD3000 HYD6000 ZP1 inverter and the grid and the switch is OFF 6 An AC switch is correctly connected between the LOAD port of the 1PH HYD3000 HYD6000 ZP1 inverter and the critical...

Page 101: ...t to ON to allow the inverter to be connected to the grid Figure 58 Example of AC switch protecting the inverter The following parameters must be configured before the 1PH HYD3000 HYD6000 ZP1 inverter...

Page 102: ...key 003 Brazil 254 005 000 Denmark Denmark 001 DK TR322 029 000 Slovakia SK VDS 002 Western Denmark 003 Eastern Denmark 006 000 Greece GR Continent 001 SK SSE 001 GR Island 002 SK ZSD 007 000 Netherla...

Page 103: ...have selected the correct country code according to the requirements of the local authority For this purpose consult a professional electrician or qualified personnel from the electrical safety autho...

Page 104: ...wer 6 Loads Power The default setting of the 1PH HYD3000 HYD6000 ZP1 inverter is Automatic Mode so if the setting has not been changed the operating mode will be as follows When Photovoltaic Productio...

Page 105: ...y Battery information Battery V Battery current A Battery power kW Battery temperature C Battery SOC Battery cycles T PV Information PV1 Voltage V PV1 Current A PV1 Power kW PV2 Voltage V PV2 Current...

Page 106: ...1 Set language Select 1 Language then press OK Press Up or Down to select the language then press OK A quicker way simultaneously press Back and OK to change the system language 10 5 2 Set Time Selec...

Page 107: ...erter will automatically charge and discharge the battery 1 If PV production LOAD consumption P 100W the 1PH HYD3000 HYD6000 ZP1 inverter will not charge or discharge the battery 2 If PV production LO...

Page 108: ...ack to the main interface 2 Time of ues Mode You can set dates days and times in which to set a forced charging of batteries up to the of SOC set Outside the non peak charging period the inverter oper...

Page 109: ...ul at the level of initial tests on the inverter for more detailed information regarding passive operation ask Zucchetti Centro Sistemi S p A 10 5 5 Photovoltaic Input Mode Photovoltaic Input Mode sel...

Page 110: ...tery 3 If PV generation LOAD consumption P 100W inverter will discharge battery 10 5 7 Communication address Select 6 Communication Address selection then press OK Press Up or Down to change the first...

Page 111: ...test then press OK to start the fast self test Start Self Test Press OK to start Testing 59 S1 Wait Test 59 S1 OK Wait Testing 59 S2 Wait Test 59 S2 OK Wait Testing 27 S1 Wait Test 27 S1 OK Wait Testi...

Page 112: ...igit press OK to move to the next digit After changing all the digits press OK 4 QV Time Setting Select 4 QV Time Setting then press OK The following will appear on the screen Set s Press Up or Down t...

Page 113: ...Enter the password 0715 press Up or Down to change the first digit press OK to move to the next digit when 0715 appears on the screen press OK to enter the Advanced Settings interface If Wrong Try Aga...

Page 114: ...PS mode if EPS mode is enabled keep discharging the battery till battery SOC is less than 20 3 Depth of Discharge Discharge Depth 50 EPS Discharge Depth 80 EPS Safety Buffer 20 10 6 3 Battery Actiovat...

Page 115: ...absolute maximum power points to provide maximum energy from a partially shaded PV array The user can enter the scan period or force an immediate scan 10 6 6 Logical Interface Control Enables or disa...

Page 116: ...that does not duplicate that of other machines Note Parallel addresses are different from communications addresses used for monitoring 4 Save Be sure to save after the Settings 10 6 9 Bluetooth Reset...

Page 117: ...ion MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 116 193 10 6 12 Off grid ground 11 Off grid ground Disable Enable Safety parameters and other functions not previously described that appear in th...

Page 118: ...plication GID 117 193 10 7 Energy statistics 5 Energy Statistics 1 Today Photovoltaic KWH Load KWH Export KWH Import KWH Charge KWH Discharge KWH 2 Mounth Photovoltaic KWH Load KWH Export KWH Import K...

Page 119: ...193 Select 5 Energy Statistics press OK to enter the Energy Statistics interface which shows the energy production and consumption over a given period of time Press Up or Down to check the energy stat...

Page 120: ...roduct Software version Hardware version Power Level Safety Firmware Version Inverter Information 2 Software Version Country Safety Lib Version Inverter Information 3 Input Channel 1 Input Channel 2 I...

Page 121: ...2 Battery Info Battery Info 0 Battery type Battery capacity Depth of discharge EPS Safety Buffer Battery Info 1 Over V Protection Maximum charge A Maximum discharge A Charge Start Charge End 3 Safety...

Page 122: ...of historical events Select 2 List of Historical Events press OK to check the historical events Press Up or Down to check the historical events if there is more than one page of events 10 10 Software...

Page 123: ...e the file please decompressing file and cover the original file in USB flash drive Step 3 Insert the USB flash drive into the USB Wifi interface Step 4 Then turn on DC switch Step 5 6 Software Update...

Page 124: ...the inverter follow these steps a Switch off any source of photovoltaic generation by turning the circuit breaker to the OFF position b Lower the protection switch of the 1PH HYD3000 HYD6000 ZP1 inve...

Page 125: ...there are no other power flows from either the photovoltaic system or the battery 2 Once the countdown is over the batteries will start to deliver power according to the availability towards the utili...

Page 126: ...emains constant as the photovoltaic power increases b Depending on the photovoltaic production the system will operate according to its working mode c The value of PV production shown on the display i...

Page 127: ...setabe 0 8 Active power grid injection Setable by display EPS Emergency Power Supply output Maximum Power in EPS 3000VA 4500VA for 10s 3680VA 5520VA for 10s 4000VA 6000VA for 10s 4600VA 6900VA for 10s...

Page 128: ...ironment Is the DC switch turn off Are the cable cross section area and length meet the requirement Are the input and output connection and wiring in good condition Are the configuration settings corr...

Page 129: ...ver voltage under voltage over frequency under frequency protection points after obtaining approval from the local electrical grid operator ID002 The grid voltage is too low ID003 The grid frequency i...

Page 130: ...mode setting of the inverter If not change the PV input mode ID045 CT Fault Check whether the CT connection is correct ID046 Input reverse connection error Check whether the DC input connection is co...

Page 131: ...ifications ID072 Inverter bus voltage RMS software overvoltage Internal faults of inverter switch OFF inverter wait for 5 minutes then switch ON inverter Check whether the problem is solved If not ple...

Page 132: ...ltage is too low or the battery discharge depth is too low Internal faults of inverter switch OFF inverter wait for 5 minutes then switch ON inverter Check whether the problem is solved If not please...

Page 133: ...the inverter CAN communication is recommended Check whether the communication cable or port between the battery and the inverter is faulty ID161 Force shutdown The inverter is forced to shut down ID1...

Page 134: ...S low temperature alarm ID181 BMS over current alarm ID182 BMS Short circuit alarms ID183 BMS Version inconsistency ID184 BMSCAN Version inconsistency ID185 BMS CAN Version is too low ID189 Communicat...

Page 135: ...876 Battery software overcurrent ID 879 Hardware overcurrent ID 880 Permanent bus overvoltage Restart the battery and wait for minutes If the problem is not resolved please contact technical support...

Page 136: ...the inverter with an air blower a dry soft cloth or a soft bristle brush Do NOT clean the inverter with water corrosive chemicals detergent etc Cleaning the heatsink In order to ensure the normal func...

Page 137: ...e conditions when in storage Storage Environment Temperature Relative Humidity of Storage Environment Storage Time SOC 10 Prohibit 10 25 5 70 12 months 30 SOC 60 25 35 5 70 6 months 30 SOC 60 35 45 5...

Page 138: ...rature is between 25 and 60 C 14 4 Disposal Zucchetti Centro Sistemi S p a is not liable for the disposal of the equipment or parts thereof that does not take place according to the regulations and st...

Page 139: ...Installation Unlike the internal Wi Fi card the external adapter must be installed for all compatible inverters However the procedure is quicker and easier as there is no need to open the front cover...

Page 140: ...cation MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 139 193 a b Figure 60 Port for external Wi Fi adapter 3 Connect the Wi Fi adapter to the appropriate port making sure to follow the direction o...

Page 141: ...o the Wi Fi modem Tools required for configuration Smartphone PC or tablet Go to front of the inverter and search for the Wi Fi network using a smartphone PC or tablet making sure that the signal from...

Page 142: ...eft and Android smartphone right Note Disconnect from any Wi Fi networks to which you are connected by removing automatic access Figure 63 Disabling automatic reconnection to a network 2 Connect to a...

Page 143: ...Android smartphone right 3 If you are using a second generation Wi Fi adapter you will be prompted for a password to connect to the inverter s Wi Fi network Use the password found on the box or on the...

Page 144: ...is not able to provide internet access confirm to maintain the Wi Fi connection even if the internet is not available Figure 67 Screen indicating that the Internet cannot be accessed 4 Open a browser...

Page 145: ...en for accessing the web server to configure the Wi Fi adapter 5 The status screen will open showing the logger information such as the serial number and firmware version Check that the Inverter Infor...

Page 146: ...left hand column 7 In the new screen that opens select the Wi Fi network to which you want to connect the Wi Fi adapter making sure that the Received Signal Strength Indicator RSSI is greater than 30...

Page 147: ...Fi network Wi Fi modem clicking on Show Password to make sure it is correct the password should not contain special characters and spaces Note During this step the system is not able to ensure that t...

Page 148: ...ion MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 147 193 Figure 71 Screen for entering the password of the wireless network 2 9 Click Next again without ticking any of the options relating to the...

Page 149: ...l configuration screen 4 11 At this point if the configuration of the adapter is successful the last configuration screen will appear and the telephone or PC will unpair from the inverter s Wi Fi netw...

Page 150: ...ct to it again and access the status page Check the following information a Wireless STA mode i Router SSID Router name ii Signal Quality other than 0 iii IP address other than 0 0 0 0 b Remote server...

Page 151: ...0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 150 193 Figure 76 Initial status of LEDs 2 Final status NET left LED steady on COM central LED steady on READY right LED...

Page 152: ...e the wrong router password was entered or the device was disconnected during connection It is necessary to reset the adapter Press the Reset button for 10 seconds and release After a few seconds the...

Page 153: ...he left go to System Info and press ENTER to enter the submenu Scroll down to the Modbus address parameter and make sure it is set to 01 and in any case other than 00 If the value is not 01 go to Sett...

Page 154: ...ing configuration If necessary increase it by using a network extender or a router dedicated to inverter monitoring Check that the router has access to the network and that the connection is stable ch...

Page 155: ...nable the Wi Fi mobile hotspot option wait a few seconds for the wireless network to be created To change the name of the wireless network SSID or your password select Configure Wi Fi hotspot Figure 8...

Page 156: ...choose the one activated by the smartphone and then enter the password associated with it which can be changed from the personal hotspot settings If at the end of configuration Connected appears next...

Page 157: ...communication address must be set to 01 directly from the display Installation tools Cross screwdriver Ethernet adapter Shielded network Cat 5 or Cat 6 crimped with RJ45 connectors 1 Switch off the i...

Page 158: ...le inside the device 4 Connect the Ethernet adapter to the appropriate port making sure to follow the direction of the connection and ensure correct contact between the two parts a b Figure 86 Inserti...

Page 159: ...scribed in the manual 7 Unlike Wi Fi cards the Ethernet adapter does not need to be configured and starts transmitting data shortly after the inverter is switched on 15 2 2 Verification Wait two minut...

Page 160: ...T left LED steady on COM central LED steady on SER right LED flashing on Figure 89 Final status of LEDs 15 2 3 Troubleshooting Status of LEDs present on the adapter 1 Irregular communication with inve...

Page 161: ...two cross head screws provided Check that the network cable is correctly inserted into the device and modem and that the RJ45 connector is correctly crimped 2 Irregular communication with remote serve...

Page 162: ...set to 01 directly from the display 15 3 1 Installation Installation must be carried out for all inverters compatible with the adapter However the procedure is quicker and easier as there is no need...

Page 163: ...Figure 93 Inserting and securing the 4G adapter 7 Switch on the inverter by following the procedure described in the manual 8 Unlike Wi Fi cards the 4G adapter does not need to be configured and star...

Page 164: ...registration process takes about 30 seconds COM central LED flashes rapidly 3 times after 50 seconds 3 Final status approx 150 seconds after the inverter has started NET left LED flashing on off and o...

Page 165: ...ure it is set to 01 and in any case other than 00 If the value is not 01 go to Settings basic settings for hybrid inverters and enter the Modbus Address menu where the 01 value can be set Check that t...

Page 166: ...his network is not present or the signal is weak the SIM will use a different network or will limit the data transmission speed Ensure that the installation location is suitable for 4G signal transmis...

Page 167: ...ct photo APP monitoring Portal monitoring Possibility to send commands and to update the inverter remotely in case of technical support ZSM WIFI ZSM ETH ZSM 4G Datalogger 4 10 Inverters Datalogger up...

Page 168: ...rs code ZSM RMS001 M1000 allows to monitor a maximum of 31 inverters or a system with a maximum installed power of 1000kW It can be connected to the network via an Ethernet cable Figure 99 Diagram sho...

Page 169: ...network cable with a RJ45 connector can also be used a Place the blue cable in position 4 of the RJ45 connector and the white blue cable in position 5 of the RJ45 connector as shown in the figure belo...

Page 170: ...rk cable to the RS485 terminal block Figure 102 Connecting the serial line via the RS485 terminal block and via the RJ45 plug For the 3PH HYD5000 HYD20000 ZSS three phase hybrid inverter use only one...

Page 171: ...rter use only one positive and one negative of those shown in the figure below Figure 104b Connecting the serial line via the communication connector for 1PH 3000 6000 TLM V3 3PH HYD5000 HYD20000 ZSS...

Page 172: ...sition the dip switches of the last inverter of the daisy chain as shown in the figure below for activating the 120 Ohm resistor and closing the communication chain If there are no switches physically...

Page 173: ...ter connected The Modbus address will be shown on the display of the inverter alongside the RS485 symbol There should be no inverters with the same Modbus address 15 5 ZSM DATALOG 04 AND ZSM DATALOG 1...

Page 174: ...end of the Ethernet cable to the ETH output or equivalent of the modem or a suitable data transmission device 3 Activate the search for Wi Fi networks on your phone or PC in order to display all the...

Page 175: ...P_ where indicates the serial number of the datalogger shown on the label of the device which operates as an Access Point 5 Note To ensure that the datalogger is connected to the PC or smartphone duri...

Page 176: ...essed 6 Open a browser Google Chrome Safari Firefox and enter the IP address 10 10 100 254 in the address bar at the top of the screen In the box that appears enter admin as both Username and Password...

Page 177: ...023 Application GID 176 193 Check that the fields relating to the Inverter Information are filled in with the information of all the inverters connected Figure 114 Status Screen 8 Click on the Wizard...

Page 178: ...Application GID 177 193 Figure 115 Screen for starting 1 the Setup Wizard 10 Check the Cable Connection option and then click Next Figure 116 Network cable connection selection screen 11 Make sure th...

Page 179: ...1 of 27 01 2023 Application GID 178 193 Figure 117 Screen for automatically obtaining the IP address 5 12 Click on Next without making any changes Figure 118 Screen for setting the security options 6...

Page 180: ...onfiguration screen 7 14 If the configuration procedure is successful the following screen will appear If this screen does not appear try refreshing the browser page The screen will prompt you to manu...

Page 181: ...the correct configuration of the datalogger Enter the IP address 10 10 100 254 again and the login credentials admin for both username and password Once logged in the Status screen will appear where...

Page 182: ...uration Figure 123 main status screen and checking of correct configuration If the Remote Server A item in the Status page is still Unpingable the configuration was not successful i e the incorrect ro...

Page 183: ...ZP1 Rev 1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 182 193 Close the web page and enter the Status page again At this point the configuration procedure can be repe...

Page 184: ...S001 M200 and ZSM RMS001 M1000 Devices 15 6 1 Mechanical description and Datalogger interface Mechanical Dimensions 127mm x 134 x 52 mm Protection rating IP20 The usable ports are indicated below Figu...

Page 185: ...he following router ports VPN ports 22 and 1194 HTTP ports 80 DB ports 3050 FTP ports 20 and 21 The local network of the device is configured for DHCP and it is not necessary to activate any communica...

Page 186: ...e remaining devices on the RS485 bus as shown in the table below Datalogger SIDE BUS Signal SENSOR SIDE ZSM IRR TEMP LM2 Inverter SIDE D terminal RS485 IB terminal Tx terminal D terminal RS485 IA term...

Page 187: ...side of the datalogger is recommended and a connection to the 12V power supply via an external power supply unit 15 6 6 Configuring the Datalogger Connect to the website dlconfig it and login by enter...

Page 188: ...atalogger after indicating the range of addresses associated with the relative devices If a meter is one of the devices connected to the Datalogger select the type of Meter Datalogger communication in...

Page 189: ...ted to it 15 6 7 Configuring the Datalogger on the ZCS Azzurro portal Access the ZCS Azzurro portal https www zcsazzurroportal com For new users click Sign up now to register on the portal by entering...

Page 190: ...iguration of the field You only need to wait a few minutes to view the data flow on the ZCS Azzurro portal ATTENTION The location data is essential for the correct operation of the datalogger in the Z...

Page 191: ...User s Manual 1PH HYD3000 HYD6000 ZP1 Rev 1 0 01 09 2023 Identification MD AL GI 00 Rev 1 1 of 27 01 2023 Application GID 190 193 To complete the operation click Apply see red arrow...

Page 192: ...nd accessed from any device present in the same local network as the datalogger 15 7 1 Requirements for installation of local monitoring In order to install the local monitoring system on the datalogg...

Page 193: ...ntal parameters of the photovoltaic system even without an internet connection from any device connected to the same local network In particular it is possible to monitor the power and energy of the i...

Page 194: ...o view the Warranty Terms and Conditions offered by ZCS Azzurro please refer to the documentation inside the product box and on the website www zcsazzurro com As far as installation compliance is conc...

Page 195: ......

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ZCS AZZURRO 1PH HYD3000-ZP1, User Manual

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