Mastervolt WHISPER 30 ULTRA Installation Manual Download

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INSTALLATION MANUAL U.S.A EDITION

WHISPER 30 ULTRA

- 1800 RPM -

Marine diesel generating set - Digital Diesel Control

120/240V / 60Hz split phase

120/208V / 60Hz three phase

MASTERVOLT

Snijdersbergweg 93,

1105 AN Amsterdam

The Netherlands

Tel.: +31-20-3422100

Fax.: +31-20-6971006

www.mastervolt.com

V2 November 2008

Art.nr. 50200454

Summary of Contents for WHISPER 30 ULTRA

Page 1: ...M Marine diesel generating set Digital Diesel Control 120 240V 60Hz split phase 120 208V 60Hz three phase MASTERVOLT Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 Fax 31 20 69...

Page 2: ...ons 4 1 5 1 Fuel supply 5 1 5 2 Cooling 7 1 5 3 Exhaust system 10 1 5 4 Digital Diesel Control system 12 Volt 13 1 5 5 AC power system 16 2 INSTALLATION SPECIFICATIONS 18 2 1 General 18 2 2 Commission...

Page 3: ...of the automatic oil pressure sensor it is still essential that the oil level is checked regularly 1 3 Instructions for optimal sound and vibration insulation Position the generating set as low as po...

Page 4: ...re it is impossible to meet the above mentioned temperature limit by using machine room ventilation connections are to be made for an air inlet directly to the enclosure With these connections the gen...

Page 5: ...few cm above the bottom of the tank 2 FUEL LIFT PUMP The generating set itself is equipped with a fuel lift pump therefore the tank can be installed at a lower level than the generating set The maximu...

Page 6: ...e flexible hoses which are on the generating set and have a connection to fit to 5 16 8 mm pipe This fuel lines fulfils CE standards and are according to ISO 7840 A2 It is important to avoid bends in...

Page 7: ...hat is in the delivery Also the air in the system that is collected at the top of the manifold is released in this way When the liquid cools down there will be under pressure Another valve opens and t...

Page 8: ...generating set for the first time check the coolant flow rate using a stopwatch and by holding a pail of a known volume under the wet exhaust outlet The flow rate should be according to the data in th...

Page 9: ...24 60 cm above waterline and install an air vent Ideally the air vent should be mounted above the yacht keel center line i e to minimize the influence of swaying on the water intake See figure 6 ref...

Page 10: ...o fig 10 ref 1 The exhaust hose must have an inner diameter of 2 63 mm The exhaust system must be installed so that the back pressure inside the exhaust does not exceed 0 07 bar 1psi 70 cm watercolumn...

Page 11: ...lock Figure 11 Super silent exhaust system Figure 12 Only after the exhaust water separator the exhaust hose may have a length of over 25 ft 7 5 m MAX 10CM 4 MIN 60CM 24 MAX 150CM 60 MIN 3CM 1 2 1 2 3...

Page 12: ...ust outlet has to be mounted far from the generating set an exhaust water separator must definitely be installed Total length of the exhaust piping from generator to top of goose neck water separator...

Page 13: ...L DIESEL CONTROL SYSTEM The electrical control system is standard in 12 Volt with negative earth Non earth return is available as an option for aluminium vessels to prevent corrosion All electrical wi...

Page 14: ...e factory settings installation is very simple just plug the remote cable into the remote and the generator is ready to use Refer to fig 16 WIRINGCOLOURS RED GREEN BROWN YELLOW PINK PURPLE BLUE WHITE...

Page 15: ...Monitoring the generator starter battery does not require an extra sense connection Settings When one want to apply other settings than the factory settings refer to the DDC users manual especially to...

Page 16: ...hydrogen gasses 1 5 5 AC power system The electric power supplied by the generator is of a high voltage and dangerous to people Before working installation on the system read the sections on safety i...

Page 17: ...rounded DC system or positive grounded DC system is applied the battery negative should not be connected to the main ships ground 3 CABLE For the power cable we recommend the use of 4 wire split phase...

Page 18: ...el of the exhaust loop goose neck 4 Open the seawater outlet valve and check all water connections 5 Check the AC cables and the grounding 6 Check if an AC breaker is installed before or after the pow...

Page 19: ...driven manually priming lift 1m Cooling Indirect cooling Cooling pump Mastervolt self priming impeller pump PTO driven type M16 Minimum water supply 5 3 6 6 US gpmin 20 25 l min Alternator synchronou...

Page 20: ...connection 1 x25 TOTAL 50230221 WATER INLET KIT 1 25 MM SYPHON BREAKER KIT 1 25 mm pos qty article no description 1 1 50230001 Syphon breaker valve 2 1 50221043 TEE fittings 3 4 3 2 50221083 Elbow 90...

Page 21: ...cription 22 4 50221542 Hose clamp heavy duty exhaust hose 63mm 35 4 50221541 Hose clamp heavy duty exhaust hose 51mm 23 2 5m 50220036 Marine exhaust hose 63mm 2 1 2 40 1 5m 50220035 Marine exhaust hos...

Page 22: ...092 Filter for strainer fuel water separator 47 2 50221252 Nipple hose pipe 8 8 48 4 50221522 Hose clamp stainless 10 16 49 2 50221632 Copper gasket ring 18x14x1 5 mm TOTAL 50230205 FUEL SUPPLY KIT No...

Page 23: ...1 43011000 IVO Smart 12 10 230V 50 60Hz IP65 charger 53 1 68060100 Battery terminal with nut M8 PLUS 54 1 68060200 Battery terminal with nut M8 MINUS 55 1 68456902 Terminal Cover RED 456N9V02 56 1 684...

Page 24: ...NSTALLATION SPECIFICATIONS 24 Copyright 2008 Mastervolt November 2008 WHISPER 30 ULTRA US Figure 24 Installation materials rubber mounting kit standard included in the delivery of the Whisper 30 Ultra...

Page 27: ...CATIONS US WHISPER 30 ULTRA November 2008 Copyright 2008 Mastervolt 27 3 3 AC wiring diagram Split Phase 120 240Volt 60Hz with AVR Double Delta Figure 27 AC wiring diagram Split Phase with AVR 120 240...

Page 28: ...IONS 28 Copyright 2008 Mastervolt November 2008 WHISPER 30 ULTRA US 3 4 AC wiring diagram Three Phase 3 x 120 208 Volt 60Hz with AVR Double Star Figure 28 AC wiring diagram three phase 3 x 120 208 Vol...

Page 29: ...CATIONS US WHISPER 30 ULTRA November 2008 Copyright 2008 Mastervolt 29 3 5 Whisper remote panel Figure 29 Whisper remote panel The remote panel comes in a carton that can be used as a template to dril...

Page 30: ...ps 4xAWG 3 not included water inlet 1 25 4 mm three phase 3 x 208V 3 x 48 Amps 5xAWG 5 not included battery AWG 2 35 mm2 battery AWG 2 35 mm2 REMOTE CABLE ALL MODELS 8 wire communication cable 49 feet...

Page 32: ...Snijdersbergweg 93 1105 AN Amsterdam The Netherlands Tel 31 20 3422100 F ax 31 20 6971006 www mastervolt com info mastervolt com...

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