YOKOGAWA vigilantplant uR20000 Series Operation Manual Download

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Operation
Guide

Yokogawa Electric Corporation

IM 04P02B01-02E

2nd Edition

Models 437101/437102/437103/437104/

437106/437112/437118/437124

R20000 Recorder

4 P 2 B 1

2 E 0

Summary of Contents for vigilantplant uR20000 Series

Page 1: ...Operation Guide Yokogawa Electric Corporation IM 04P02B01 02E 2nd Edition Models 437101 437102 437103 437104 437106 437112 437118 437124 µR20000 Recorder 4 P 2 B 1 0 2 E 0 2 ...

Page 2: ... Pens Pen Model 30 Installing Replacing the Plotter Pen Pen Model 31 Installing Replacing the Ribbon Cassette Dot Model 31 Checking or Setting the Date Time 33 Setting the Input Range and Alarm on Measurement Channels 34 Setup Example 1 of Thermocouple Input 34 Setup Example 2 of 1 5V Input and unit 35 Setup Example 3 of 0 to 10 V Input and Unit 37 Setting the Alarm 40 Recording Displaying Data 42...

Page 3: ...ety Standards and EMC Standards This recorder conforms to IEC safety class I provided with terminal for protective grounding Installation Category II Measurement category II CAT II and EN61326 1 EMC standard class A use in a commercial industrial or business environment This recorder is designed for indoor use About This Manual This manual should be read by the end user Read this manual thoroughly...

Page 4: ...the Software YOKOGAWA makes no warranties regarding the software accompanying this product except those stated in the WARRANTY that is provided separately Use the software on a single PC You must purchase another copy of the software if you are to use the software on another PC Copying the software for any purposes other than backup is strictly prohibited Please store the original media containing...

Page 5: ...not be specified simultaneously on the dot models A4 and F1 cannot be specified simultaneously on the pen models 3 C3 and C7 cannot be specified simultaneously 4 H2 and N2 cannot be specified simultaneously 5 Valid only on the dot models 6 14 types of input including Pt50 RTD PR40 20 and Platinel TC 7 H5x and P1 cannot be specified simultaneously A1 A2 A3 A4 A5 C3 C7 F1 H2 H3 H5D H5F H5R H5J H5H M...

Page 6: ...pcs 3 pcs 250 Ω 0 1 100 Ω 0 1 10 Ω 0 1 250 Ω 0 1 100 Ω 0 1 10 Ω 0 1 B9573AN 1 1 1 1 1 1 1 2 1 1 1 1 1 1 B9906JA B9902AM B9902AN B9902AP B9902AQ B9902AR B9900BX 415920 415921 415922 438920 438921 438922 Note Quantity Model Ribbon cassette Plotter pen Mounting bracket Shunt resistor for the screw terminal standard Shunt resistor for the clamped input terminal H2 Removing the Packing Materials Open t...

Page 7: ... Checking the Version Number You can check the version number on the System display The System display cannot be shown at the factory default condition First register the System display to the display screen Procedure of registering the System display to the display screen See Changing the Display Information on Page 47 Procedure of displaying the System display The screen switchs each time the DI...

Page 8: ...rder settings can be printed Internal Light A light is provided for easier viewing of the recording area of the chart paper Display Measured values can be displayed numerically or using bar graphs on the large display Also alarm status and chart speed can be displayed Communication Functions Using the Ethernet communication interface C7 option or the RS 422A 485 communication interface C3 option t...

Page 9: ...key panel They lights up the recording area of the chart paper Recording pen Records the measured value Plotter pen Prints various types of information Printer carriage Records measured values and prints various types of information Ribbon cassette Six color ink Rear Panel Measuring input terminal block Measuring input terminals Optional terminal block This is where terminals or ports used by opti...

Page 10: ...n the SHIFT key to switch the setup item or the value in reverse order LEFT RIGHT Key Moves the cursor to the right when entering a value or character Press this key while holding down the SHIFT key to move the cursor to the left SHIFT Key Used with the key key or the CHARACTER key ENTER Key Confirms the setup item or value CH UP key Switches the displayed channel when manual switching is specifie...

Page 11: ...nt errors will result when using thermocouples In this case let the recorder adjust to the new environment for at least one hour before using it The chart paper may be adversely affected by a rapid change in the ambient temperature and humidity Do not install the recorder in the following places Outdoors In Direct Sunlight or Near Heat Sources Install the recorder in a place with small temperature...

Page 12: ...The figure shows the case when the mounting brackets are used on the top and bottom of the case Screw temporarily Fix in place Front Panel Panel Mounting bracket Mounting bracket Torque driver flat blade Attachment screw Case In contact with each other Attachment screw External Dimensions Dimensions before attaching the mounting bracket Dimensions after attaching the mounting bracket Unit mm appro...

Page 13: ...ed tolerance is 3 however tolerance is 0 3 mm when below 10 mm External Dimensions of the Portable Type H5x Option 288 11 34 11 34 10 53 7 11 3 43 11 18 12 98 0 5 288 180 5 267 5 87 284 329 7 12 7 Unit mm approx inch Unless otherwise specified tolerance is 3 however tolerance is 0 3 mm when below 10 mm Installing Wiring the Recorder ...

Page 14: ... Length of the stripped section of the wire Approx 5 mm Take measures to prevent noise from entering the measurement circuit Move the measurement circuit away from the power cable power circuit and ground circuit It is desirable that the object being measured does not generate noise However if this is unavoidable isolate the measurement circuit from the object Also ground the object being measured...

Page 15: ...hannel 4 A B b Screw input terminal Clamped input terminal H2 option Pen Model Dot Model Channel 1 to 6 Channel 7 to 12 Channel 13 to 18 Channel 19 to 24 Channel 1 Channel 2 Channel 3 Channel 4 Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel location on the input terminals Measuring Input Wiring DC voltage 1 5V ON OFF Extension leadwire DC current Shunt resistor B b A B b A B b...

Page 16: ...on is applied to the cable wired to the recorder the terminals of the recorder and or the cable can be damaged In order to prevent tension from being applied directly on the terminals fasten all wiring cables to the rear of the mounting panel Wiring Procedure As shown in the figure below the optional terminal block is located on the rear panel The optional terminal block is provided on the recorde...

Page 17: ...C NC NO C NC NO C NC I01 I02 I03 I04 I05 I06 NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC A3 F1 I01 I02 I03 I04 I05 I06 I01 I02 I03 I04 I05 I06 NO C NC NO C NC R1 CE FAIL 1 2 3 4 5 C 1 2 3 4 5 C R1 NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC A4 R1 I01 I02 I03 I04 I05 I06 1 2 3 4 5 C R1 R1 F1 NO C NC NO C NC CE FAIL F1 NO C NC NO C NC NO C NC NO C NC NO C NC NO C NC A4 I01 I02 I03 I04 I05 I0...

Page 18: ...tput relay settings Remote Control Input Terminals 1 to 5 Remote control input terminals C Common Remote control input terminals 1 to 5 are expressed as numbers 1 to 5 in the remote control input settings Transistor input Open collector Relay contact input Voltage free contact 1 2 3 4 5 C 1 2 3 4 5 C Relay contact output C NO NC Alarm output FAIL chart end output Remote control input Relay Contact...

Page 19: ...add a switch or fuse to the ground line Portable Type H5x Option Ensure that the source voltage matches the rated power supply voltage of the instrument before connecting the power cord Connect the power cord after checking that the power switch of the portable type is turned OFF To prevent electric shock or fire be sure to use the power cord for the portable type supplied by YOKOGAWA Make sure to...

Page 20: ...1 P1 24 VDC AC power supply Wiring Procedure Portable Type H5x Option 1 Check that the power switch to the instrument is turned OFF 2 Connect the plug on the accessory power cord to the power supply connector on the rear panel 3 Ensure that the power outlet to be used meets the conditions on the previous page and that the voltage of the power supply is within the maximum voltage rating of the powe...

Page 21: ...ction M1 option Measurement recording and alarm detection cannot be carried out in this mode Operation mode Power ON Setting mode Data display setup screen Basic Setting mode MENU 1 Display End Store and press MENU Hold down for 3 s Hold down Hold down for 3 s for 3 s Data display screen Operation Sequence This section explains the operations that need to be carried out when using the recorder for...

Page 22: ...asic Setting Mode Hold down the MENU key for 3 seconds to enter Setting mode Next hold down both the DISP key and the FUNC key for 3 seconds The Basic Setting mode display appears The top and bottom lines are the setup item and comment respectively The section that is blinking in the setup item that you change The item to be controlled blinks Setup item Comment Basic Alarm Auxiliary alarm functi E...

Page 23: ...ey the operation is cancelled and the display returns to a higher level menu In other words if you do not show the Setting complete screen the changes you made up to that point are discarded Press the ESC MENU 1 key while holding down the SHIFT FEED key to show or hide the comment that is displayed at the bottom half of the screen Entering Values Press the FUNC key to move the cursor to the right ...

Page 24: ...e the character is to be inserted Press the DISP key to show Ins DISP and then press the DISP key A space for one character is inserted Enter the character Position to insert the character Display Ins DISP Unit ppm CHR Ins DISP Deleting a Character Use the FUNC key to move the cursor to the character to be deleted Press the CHARACTER MENU key to show Del DISP and then press the DISP key The charac...

Page 25: ...ration Light DST DST Start month Start day Start time End month End day End time mm h Tag Periodic are not displayed in the default condition To display these items settings must be changed in Basic Setting mode section 5 1 section 6 12 section 6 13 section 5 2 section 5 3 section 5 4 section 5 5 section 6 1 section 6 4 section 6 5 section 6 6 section 6 7 section 6 8 section 6 9 section 6 3 sectio...

Page 26: ...Password Suffix_S P_Adj Pen number Value End End Timeout Duration Keep alive Host Level Suffix primary IP address Subnet mask Primary server Secondary server Gateway Suffix secondary Indicator Increase Decrease Hysteresis Math hysteresis section 7 1 section 7 2 section 7 3 section 7 4 section 7 5 section 7 6 section 7 7 section 7 8 section 7 8 section 7 9 section 7 10 section 7 11 section 7 12 sec...

Page 27: ... damage to the chart cassette platen the cylindrical section that holds the paper during the recording operation Be sure to replace the chart paper ahead of time Loading the Chart Paper 1 Open the door If recording is in progress press the RCD key to stop the recording Open 2 Remove the chart cassette Gently press the center stopper inward The bottom section of the chart cassette comes out Gently ...

Page 28: ...stopper on either side Chart holder Black Stopper Front cover Chart holder Transparent Stopper Chart holder Transparent 1 2 3 2 4 Load the chart paper Riffle the chart thoroughly before loading Make sure that the sprocket teeth of the chart drives are properly engaged in the chart paper perforations Make sure not to load the chart paper backwards Z fold chart paper Sprocket teeth Preparing to Reco...

Page 29: ...assette back into the recorder case Align the left and right projections with the guide grooves of the recorder and press the entire chart cassette into the recorder case The chart cassette is fixed in place with the stoppers Stopper Feeding the Chart Paper 7 Press the FEED key to assure that the chart moves two or more folds smoothly into the chart receiver If it moves unsteadily do the installin...

Page 30: ...sition That Is Not Easily Accessible below 4 Remove the cap from the new felt pen and insert the pen firmly into the pen holder From the top pen 1 red pen 2 green pen 3 blue and pen 4 violet 5 Return the display and key panel section to its original position When the Pen Pen Holder Is at a Position That Is Not Easily Accessible If the pen pen holder is at a position that is not easily accessible c...

Page 31: ...Ò carriage If you do the carriage position may be offset and the recorder may not print correctly 1 Open the door If recording is in progress press the RCD key to stop the recording 2 Press the FUNC key 3 Press the DISP key several times to display Ribbon exchange Func Ribbon exchange 4 Press the CH UP key The printer carriage moves near the center position and Ribbon exchange End is displayed 5 O...

Page 32: ...n the ribbon feeding knob in the direction of the arrow to align the ribbon feeding shaft of the cassette with the ribbon feeding shaft of the holder Groove for the ribbon cassette stopper Ribbon feed shaft Ribbon feeding knob 8 Turn the ribbon feeding knob in the direction of the arrow a half turn or more to check that the ribbon is feeding properly If the ribbon is loose turn the knob in the dir...

Page 33: ...January to May in the figure below Press the key three times to move the cursor to the month position Next press the key four times to change the value from 1 to 5 04 01 17 10 39 47 04 05 17 10 39 47 After change Before change 4 When the Setting complete screen appears press the ESC key Clock Setting complete 5 Hold down the MENU key for 3 seconds to return to Operation mode Explanation The date f...

Page 34: ...e key with Range shown on the screen Set Range Input range and record Displays a description of the setup item Selecting the Channel Range 3 Press the key to set the first channel to 02 and then press the key First channel Last channel CH 02 02 First channel 01 06 Displays the selectable range of channels 4 Likewise set the last channel to 02 and then press the key Selecting the Input Type 5 Press...

Page 35: ...g the decimal point The measured values in the range of 0 0 to 500 0 are recorded in a width of 180 mm on the chart paper 1V 5V 1 5V standard signal 0 0 500 0 Scale left Scale right 1 000 5 000 Span left Span right 180 mm Chart paper Entering Setting Mode 1 Hold down the MENU key for 3 seconds to enter Setting mode Selecting the Range 2 Press the key with Range shown on the screen Set Range Input ...

Page 36: ... Decima Setting Scaling Right 11 Likewise set Scale right to 500 0 and press the key Scale right 500 0 2000 0 3000 0 Displays the scaling range The Setting complete screen is displayed When this screen is displayed the settings entered up to then are applied Finishing the Settings 12 When Setting complete screen is displayed press the ESC key The Set Range screen is displayed 03 03 Channel Setting...

Page 37: ...to 30000 excluding the decimal point The measured values in the range of 0 0 to 400 0 m3 h are recorded in a width of 180 mm on the chart paper Chart paper 180 mm 20 V 20 V Linear scaling Measurable range of 20 V 0 0 m3 h 400 0 m3 h Scale left Scale right 0 00 V 10 00 V Span left Span right Entering Setting Mode 1 Hold down the MENU key for 3 seconds to enter Setting mode Selecting the Range 2 Pre...

Page 38: ...s the scaling range 11 Press the key to select the desired digit Scale left 0 00 200 00 300 00 12 Press the key to select space and then press the key Scale left is set to 0 0 Scale left 0 0 200 00 300 00 Setting Scale Right 13 Likewise set Scale right to 400 0 and press the key Scale right 400 0 2000 0 3000 0 The Setting complete screen is displayed When this screen is displayed the settings ente...

Page 39: ...e in the appropriate unit and used as the measured value of the channel Also the low cut function input less than a given measured value is fixed to 0 can be used Skip Disables measurement display periodic printout and trend recording dot model Input Type and Measurable Range Range Type Measurable Range 20mV 20 00 to 20 00 mV 60mV 60 00 to 60 00 mV 200mV 200 0 to 200 0 mV 2V 2 000 to 2 000 V 6V 6 ...

Page 40: ...ess the key to select On and then press the key On Enables the alarm of the selected alarm level Alarm On On Off Displays possible choices 7 Press the key to select H and then press the key The letter H represents the high limit alarm see Explanation Type H High limit alarm Displays a description of the selected type 8 Set the alarm value to 400 0 by carrying out the key operations below Press the...

Page 41: ... value R High Limit on Rate of Change Alarm The rate of change of the measured values is checked over a certain time interval An alarm occurs if the rate of change of the measured value in the rising direction is greater than or equal to the specified value r Low Limit on Rate of Change Alarm The rate of change of the measured values is checked over a certain time interval An alarm occurs if the r...

Page 42: ...ple Dot Model The recording examples may appear differently from the actual recording as a result of functional improvements made on the recorder after this manual was written Stopping the Recording While recording is in progress press the RCD key to stop recording The word RECORD on the status display clears Feeding the Chart Paper The chart paper is fed while the FEED key is held down ...

Page 43: ...000 4320 4500 4800 5400 6000 7200 8000 9000 10800 12000 Chart speed on the pen model unit mm h On the dot model enter a vale to set the chart speed The chart speed can be set in the range of 1 to 1500 mm h in 1 mm steps Press the key to select the desired digit Press the key to select the value 4 When the Setting complete screen appears the new chart speed is applied Chart speed Setting complete P...

Page 44: ... 500 0 1CH mg cm3 RED 50mm h_ 08 00 25mm h 09 52 START 205 ABCDEF 1H3 10 09 1H3 10 05 50mm h 14 55 Printout Description Figure Dot Model 1 1 1 1 Alarm printout Message printout Manual printout Channel printout Periodic printout Scale Buffer overflow mark Time tick Time tick New chart speed printout Delta computation Alarm Time tick Recording start printout Nov 09 04 16 00 01 223 5mg cm3 02 437 2µS...

Page 45: ...on is printed when an alarm occurs or releases Time of alarm occurrence release Indicates that there are alarms that are not printed because the alarm printout buffer is full Level number Alarm type Channel No or tag Alarm occurrence Alarm release H High limit alarm L Low limit alarm h Difference high limit alarm L Difference low limit alarm R High limit on rate of change alarm r Low limit on rate...

Page 46: ...ing the Displayed Channel Using Keys If auto switching is not specified the channel switches each time the CH UP key is pressed in ascending order All channels are displayed in order Display Example Flag Display Scale Flag the number indicates the channel No Display Example Alarm Status Display Measurement channel Symbol indicating an alarm Computation channel Channel on which an alarm is occurrin...

Page 47: ...e the key is pressed Select the TAG001A Tag_1CH digital display and then press the key TAG001A 200 0 mV 4 Press the key to set the channel switching interval and then press the key Interval Sets the channel switching interval Select the interval from 1 s 2 s 3 s 4 s 5 s and manual Auto1s Auto2s Auto3s Auto4s Auto5s Switches the displayed channel at the specified time interval Manual Switch the dis...

Page 48: ... 200 0 mV TAG001A 200 0 mV Batch Number 000001 999 9 999 9 999 9 999 9 999 9 999 9 999 9 999 9 999 9 999 9 999 9 999 9 01dH 1999 9ABCDEF 0AH9999999 9ABCDEF 01dH 1999 9ABCDEF 01dH 1999 9ABCDEF 1 DI DO display DI Remote control inputs DO Alarm output relays OFF ON Tag_1CH digital display Tag_2CH digital display Batch name display Tag_1CH digital 1CH bargraph display Tag_1CH digital 4CH bargraph disp...

Page 49: ...alarm printout buffer Clears the data waiting to be printed in the message printout buffer This is displayed when the settings are changed to use the key lock function It is used to activate or release the key lock Resets the computed value when printing of the report data average etc is specified in periodic printout and restarts the calculation of the report data from that point Moves the record...

Page 50: ... suspended However the recorder continues the measurement and alarm detection in the background When printout is complete trend recording resumes If an alarm occurs during the printout the alarm is printed after the recording resumes Starting the List Printout 1 Press the FUNC key 2 Press the key to select Print out and then press the key Func Print out 3 Press the key to show List Start and then ...

Page 51: ...essages can be printed only during trend recording However regardless of whether trend recording is in progress or not messages waiting to be printed are temporarily stored in the buffer memory Message printouts are not performed when the chart speed is greater than or equal to 1600 mm h and 101 mm h on the pen model and dot model respectively Printing a Message 1 Press the FUNC key 2 Press the ke...

Page 52: ...o use the key lock function this operation activates or releases the key lock For details on setting the key lock function see section 7 10 Setting the Key Lock Function in the µR20000 Recorder User s Manual IM 04P02B01 01E on the CD ROM Activating the Key Lock 1 Press the FUNC key 2 Press the key to select Keylock and then press the key The key lock is activated The screen returns to the data dis...

Page 53: ... Off Alarm Type H L h l R r T t H Alarm Value Depends on the alarm type Alarm Relay On Off Off Alarm Relay number I01 to I06 I11 to I16 I21 to I26 I31 to I36 I01 Unit CH 01 to 24 01 Unit Unit 6 characters or less Blank Chart Pen Model 82 types pen model 25 mm h Dot Model 1 to 1500 mm h dot model 25 mm h Clock Date Time Aux Trend Dot Model Auto Fix Auto Aux Zone CH 01 to 24 01 Aux Zone Left Right W...

Page 54: ...ft Right Within the recording span range mm Left 0 Right 180 Math Aux Partial CH 0A 0B 0C 0D 0E 0F 0G 0J 0K 0M 0N 0P 0A 1A 1B 1C 1D 1E 1F 1G 1J 1K 1M 1N 1P Math Aux Partial Partial On Off Off Math Aux Partial Expand 1 to 99 50 Math Aux Partial Bound Within the recording span range Math Aux Print out CH 0A 0B 0C 0D 0E 0F 0G 0J 0K 0M 0N 0P 0A 1A 1B 1C 1D 1E 1F 1G 1J 1K 1M 1N 1P Math Aux Print out Tr...

Page 55: ...to Burnout CH 01 to 24 01 Burnout Burnout Off Up Down Off RJC CH 01 to 24 01 RJC RJC Internal External Internal RJC RJC Volt 20000 to 20000 µV 0 µV Color Channel Dot Model 01 to 24 01 07 13 19 Purple Color Color Dot Model Purple Red Green Blue Brown Black 02 08 14 20 Red 03 09 15 21 Green 04 10 16 22 Blue 05 11 17 23 Brown 06 12 18 24 Black POC POC Pen Model On Off Off Print CH Tag CH Tag CH Print...

Page 56: ...rt speed Time adjust Record On Off Math start stop M1 Math reset M1 Manual print Alarm ACK Message1 Message2 Message3 Message4 Message5 Priority R_RCD BT1 BatchCMT switch BT1 None M1 BT1 option Computation function M1 option Setup Item Pen Dot Selectable Range or Selections Default Value Math Timer TLOG Timer number 1 2 1 Math Timer TLOG Mode Off Relative Absolute Absolute Math Timer TLOG Interval...

Page 57: ...acters or less Admin admin User1 to 6 user1 to user6 Ethernet LoginSet Password 4 characters or less Administrator 0 User1 to 6 1 to 6 Ethernet Timeout Timeout On Off Off Ethernet Timeout Duration 1 to 120 min 1 min Ethernet K Alive Keep alive On Off On Calibration correction CC1 option Setup Item Pen Dot Selectable Range or Selections Default Value Calibration Channel 01 to 24 01 Calibration Mode...

Page 58: ...ual comment Not Use Not Batch MSG format Not Use Not Adjustment Setup Item Pen Dot Selectable Range or Selections Default Value P_Adj P_Adj Dot Model Hysteresis Zero Full Hysteresis Pen Model Zero Full Zero P_Adj Pen No Pen Model 1 2 3 4 1 Store Setup Item Pen Dot Selectable Range or Selections Default Value End End Store Abort Store Setup Items and Default Values ...

Page 59: ...ver Plotter motor Plotter carriage Chart paper feed motor Display Plotter pen Felt pen PEN ASSY B9902AM B9902AN B9902AP B9902AQ Red Green Blue Violet At a pen speed of 10 cm s 100 000 characters PEN ASSY B9902AR When printing continuously 5 years DISPLAY ASSY For pens 1 to 4 5 years MOTOR ASSY B9905GS 5 years CARRIAGE ASSY B9905NB For the X axis 5 years B9905NS Lever ASSY B9900RH For the plotter 5...

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YOKOGAWA vigilantplant uR20000 Series, Operation Manual

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