YASKAWA GA500 series Installation Manual Download

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MANUAL NO. TOEP C710617 0SA

YASKAWA AC Drive GA500

Finless-Type Drive

Installation Manual

Type:

CIPR-GA50xxxxxAJxx

Models:

200 V Class, Single-Phase Input: 0.1 to 3.0 kW
200 V Class, Three-Phase Input: 0.1 to 5.5 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW

To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

Summary of Contents for GA500 series

Page 1: ...xxxxxAJxx Models 200 V Class Single Phase Input 0 1 to 3 0 kW 200 V Class Three Phase Input 0 1 to 5 5 kW 400 V Class Three Phase Input 0 2 to 5 5 kW To properly use the product read this manual thoro...

Page 2: ...This Page Intentionally Blank 2 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

Page 3: ...e 10 Overheat Alarm Level 11 Surface Finish of Metal Surface 11 Thermal Compound 11 Installation Position and Clearances 12 Drive Watt Loss 12 Heavy Duty Rating HD Carrier Frequency 2 kHz 12 Heavy Dut...

Page 4: ...tion 23 External Heatsink Selection Methods 24 Select External Heatsink by Thermal Resistance 24 Examine Feasibility of the Selected External Heatsink 25 External Heatsink Selection 25 Select External...

Page 5: ...This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it CAUTION Identifies a hazardous situation which if not avoided can cause minor or moderate injury...

Page 6: ...information and precautions before you use the product 4 Receiving 1 Examine the drive for damage or missing parts Immediately contact the shipping company if the drive is damaged The Yaskawa warrant...

Page 7: ...tware version C The address of the head office of Yaskawa Electric Corporation D Accreditation standards E Ambient temperature specification F Enclosure Protection Design G Serial number H Lot number...

Page 8: ...Single Phase AC 200 V Class 2 Three Phase AC 200 V Class 4 Three Phase AC 400 V Class 5 Rated Output Current 6 EMC noise filter Finless type drives do not have built in EMC filters A Standard No built...

Page 9: ...utput current 1 Humidity 95 RH or less Do not let condensation form on the drive Storage Temperature 20 C to 70 C 4 F to 158 F short term temperature during transportation Surrounding Area Pollution d...

Page 10: ...can burn you Keep the drive heatsink plate temperature lower than the maximum temperature even when the ambient temperature is 50 C 122 F Refer to Table 5 2 for the maximum temperature of the heatsink...

Page 11: ...ce Make sure that the metal surface to which you will install the drive meets these specifications Flatness 0 2 mm 0 0078 in Roughness 25 S Note A roughness of 25 S means that the average roughness Ra...

Page 12: ...en the drive and the metal surface Note You cannot install finless type drives side by side A 30 mm 1 18 in minimum B 100 mm 3 94 in minimum C Metal surface enclosure panel Figure 5 3 Installation Cle...

Page 13: ...119 Table 5 7 Three Phase 400 V Class Finless Type Drive Drive Model Rated Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss 4001 1 2 2 8...

Page 14: ...Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss 2001 0 8 10 6 5 11 2002 1 6 10 7 8 15 2004 3 0 10 10 16 26 2006 5 0 10 14 27 41 2008 6 9 8 15 35 50 2010 8 0 8 18 43 61 2012 11 0 8 24 56...

Page 15: ...Phase 200 V Class Finless Type Drive Drive Model Rated Output Current A Carrier Frequency kHz Drive Watt Loss W Interior Unit Loss Heatsink Plate Loss PLoss Total Loss 2001 1 2 2 7 5 12 2002 1 9 2 9...

Page 16: ...ightening Torques Table 5 14 shows the screw size and tightening torque to safety the drive to a metal surface enclosure panel Table 5 14 Screw Sizes and Tightening Torques Drive Model Screw Size Tigh...

Page 17: ...ll heatsink plate of the drive Clean off the unwanted thermal compound from around the drive perimeter A Metal surface enclosure panel B Heatsink plate C Screw D Finless type drive E Thermal compound...

Page 18: ...this setting to install IP20 UL Open Type drives Make sure that there is 30 mm 1 18 in minimum of space between drives or between the drive and side of the enclosure panel 1 Side by Side Mounting Use...

Page 19: ...Standard Replacement Period Parts Standard Replacement Period Electrolytic Capacitor 10 years 1 1 If there is damage to parts that you cannot repair or replace replace the drive Note Performance life...

Page 20: ...04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 B002 68 2 68 128 5 04 71 2 80 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 B004 68 2 68 128 5 04 81 3 19 56 2 20 118 4 65 3 0 12 M5 0 6 1 32 Table 7 2 Three Phase...

Page 21: ...8 4 25 128 5 04 92 5 3 64 96 3 78 118 4 65 4 0 16 M5 1 0 2 20 B012 140 5 51 128 5 04 98 3 86 128 5 04 118 4 65 4 0 16 M5 1 2 2 65 Table 7 4 Three Phase 200 V Class Finless Type Drive Model Dimensions...

Page 22: ...2 95 96 3 78 118 4 65 4 0 16 M5 0 8 1 76 4002 108 4 25 128 5 04 75 2 95 96 3 78 118 4 65 4 0 16 M5 0 8 1 76 4004 108 4 25 128 5 04 83 5 3 29 96 3 78 118 4 65 4 0 16 M5 0 9 1 98 4005 108 4 25 128 5 04...

Page 23: ...nk R HSP Drive heatsink plate thermal resistance This value is 0 05 K W R HSP EHS You can use the formula to calculate thermal resistance between the drive heatsink plate and the external heatsink Ath...

Page 24: ...h a smaller thermal resistance than R EHS_max Make sure that the dimensions of the external heatsink are close to the drive dimensions H W If the thermal resistance of the external heatsink is large b...

Page 25: ...temperature External Heatsink Selection The examples show applicable heatsink selection for drive model 2006 when C6 01 1 Normal Heavy Duty Selection Normal Duty Rating These are examples of calculat...

Page 26: ...decrease in the cooling capacity of the external heatsink because of dust and unwanted material Examine Feasibility of the Selected External Heatsink The thermal resistance of the external heatsink E...

Page 27: ...YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual 27 Revision History Date of Publication Revision Number Section Revised Content November 2020 First Edition...

Page 28: ...ons as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and...

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