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4000W GENERATOR

SAVE THIS MANUAL: KEEP THIS MANUAL FOR  SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY, 

OPERATING, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT’S 

SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM (OR MONTH 

AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER)

OWNER’S MANUAL AND SAFETY INSTRUCTIONS

ITEM: 65038 & 65038-1

FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT: 909.628.0880 MON-FRI 9AM TO 3PM PST

Summary of Contents for 65038

Page 1: ...INTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS ITEM 65038 65038 1 FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 0880 MON FRI 9AM TO 3PM PST ...

Page 2: ...peration of this equipment may create sparks that can start fires around dry vegetation The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Set up and use only on a flat level well ventilated surface Wear ANSI approved safety goggles and heavy duty work gloves during set up 1 Use only oil and fuel recommended in the Specifications sectio...

Page 3: ...cancer and birth defects or other reproductive harm California Health Safety Code 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Before use check for misalignment or binding of moving parts breakage of pa...

Page 4: ... safely or correctly DO NOT fill fuel tank to the top Leave a little room for the fuel to expand as needed Wipe up any spilled fuel and allow excess to evaporate before starting generator To prevent FIRE do not start the generator while the smell of fuel hangs in the air CAUTION This generator is not intended to power sensitive electronic equipment without the addition of an appropriate line condi...

Page 5: ...he power lines and kill or injure utility workers working on the lines GENERATOR PRECAUTIONS 2 All connections and conduits from the Generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable 3 The Generator must be earth grounded in accordance wi...

Page 6: ...PARTS AND COMPONENTS 5 ...

Page 7: ...tick back in NOTICE DO NOT run the generator with too little oil Generator will shut off if generator oil level is too low BATTERY only for 2GF 4 2 5GF 4 2 8GF 7 Check and make sure the electrolyte level of each battery is between the upper and lower lever markers 1 2 1 Upper level marker 1 Lower level marker AIR FILTER ELEMENT MAINTENANCE 1 Wipe off the air cleaner cover The air cleaner cover is ...

Page 8: ...handle slowly conforming to its recoiling force ELECTRIC STARTER Push the generator switch to START and remain there until the generator Start CAUTION Use the generator switch not more than 5 second each time to avoid damage of the generator Try once more 10 second later after last attempt failures Once the generator starts reset the generator switch to ON 1 Preheat the generator and push back the...

Page 9: ... proper main jet is used The output would be much lower if not adjust the jet CAUTION The generator equipped with the main jet applicable to high altitudes may be damaged seriously in area below specified altitude because its mixture ratio is too thin output drops and the generator overheats for operation in low altitude area In the case ask your dealer to recover the generator to its normal techn...

Page 10: ...SPECIFICATIONS WIRING DIAGRAM 1 3GF 2GF 1 3 2GF 1 3GF 3 1 5GF 3 2GF 2 2GF 3 2 5GF 3 9 ...

Page 11: ...out the generator oil in the crankcase rapidly and entirely 1 Turn off the oil filler cap and drain plug to drain generator oil thoroughly Reinstall the drain plug and screw in securely 2 Fill the specified generator oil to the upper lever mark 3 Reinstall the oil filler cap SPECIFICATIONS 10 ...

Page 12: ...et and Rubber on the frame with bolts and nuts engine Fix the Axle on the frame with bolts and nuts 2 Fix the left and right Wheels on the frame with splint pin Fix the Handles on the frame with bolts and nuts Install the Pin Roll Pin Roll Cap and Back Spring on the frame 11 ...

Page 13: ...x 5 Install the air cleaner filter and cover to original position 6 Washing of Deposit Cup Set the fuel switch at OFF remove the deposit cup and O ring Wash them in non flammable or high flash point cleansing solvents and then dry them up at last carry out re installation Set the fuel switch to ON and check for leaks After reinstalling the deposit cup check it for leakage and make sure the area ar...

Page 14: ...ing the throttle fixing screw under the engine runs at a low speed Standard idling 1500 100rpm TRANSPORT STORAGE AND REMOVAL FROM STORAGE Transport with the fuel switch turned off Transport or store the engine it is cool so as to avoid getting burns or fire If the engine is not kept in use for a long time be sure to store it properly 1 Make sure the storage area is dry and free of dust 2 Make sure...

Page 15: ...TROUBLESHOOTING 14 ...

Page 16: ...th wet hand Make sure there is no spilled fuel outside the engine and that the spark plug isn t dipped with fuel To prevent fire keep sparks for away from the spark plug mount hole Once you find any of above problems contact the authorization entitle to the dealer of the privilege helps for you 15 ...

Page 17: ...CRANKCASE ASSEMBLY 16 ...

Page 18: ...CRANKCASE COVER ASSEMBLY 17 ...

Page 19: ...CYLINDER HEAH AND HEAD COVER ASSEMBLY 18 ...

Page 20: ...CRANKSHAFT PISTON CONNECTING AND BALANCING SHAFT 19 ...

Page 21: ...OMBINATION OF CAM SHAFT AND VALVE ROCKER 20 ...

Page 22: ...CARBURETOR ASSEMBLY 21 ...

Page 23: ...FULL TANK ASSEMBLY 22 ...

Page 24: ...AIR CLEANER ASSEMBLY 23 MUFFLER ...

Page 25: ...RECOIL STARTER 24 ...

Page 26: ...REGULATING CONTROL SYSTEM ASSEMBLY 25 ...

Page 27: ...FLYWHEEL IGNITION ASSEMBLYY 26 IGNITON COIL ...

Page 28: ...27 STARTING MOTOR ASSMBLY ...

Page 29: ...GENERATOR ASSEMBLY 28 ...

Page 30: ...CONTROL PANEL ASSEMBLY 29 ...

Page 31: ...FRAME ASSEMBLY 30 ...

Page 32: ... STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number r...

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