Xinje DS2-20P2-AS User Manual Download

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Wuxi Xinje Electric Co., Ltd.

DS2 series

servo drive

Manual

Data No.: SC209 20110412 1.0

Summary of Contents for DS2-20P2-AS

Page 1: ...Wuxi Xinje Electric Co Ltd DS2 series servo drive Manual Data No SC209 20110412 1 0 ...

Page 2: ...2 ...

Page 3: ...als in 5 minutes after power off Do not connect motor with load when test running Set the suitable power consumption parameters before connecting the machine Do not change the wiring with electricity Do not touch the radiator when running Confirmation after getting the products 1 Please confirm the following items after getting the products Item Contents The type is what you ordered Check the labe...

Page 4: ...back part code Sine drive motor Base code Series name Base code 60 80 90 Feedback part code M optical pulse encoder Feature code first 3 bits are rated torque last 2 bits are rated speed For example 00630 rated torque 0 637N m rated speed 3000rpm 01330 rated torque 1 3N m rated speed 3000rpm Voltage level 2 220V Series name DS2 compact model Motor capacity 0P2 0 2KW 0P4 0 4KW 0P7 0 75KW Configurat...

Page 5: ...h bond Power loss brake empty no brake Z with brake Voltage level 2 220V Power 0P2 0 2KW 0P4 0 4KW 0P7 0 75KW 3 Parts introduction 1 Servo motor 2 Servo driver DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS Encoder Frame Flange Output shaft ...

Page 6: ...ight when power on Panel buttons For parameter settings Panel display Display the servo state parameter alarm CN2 CN1 CN0 Pulse direction I O signal CN1 I O analog position feedback signal CN2 Encoder terminal Power and motor terminal Drive and motor power terminal ...

Page 7: ...talled incorrectly or in an inappropriate location Follow these installation instructions carefully 4 3 1 2 RS232 port Connect PC and HMI DIP switch Turn on 2 3 and 5 for normal using 6 5 Notes The end of the motor shaft is coated with antirust Before installing carefully remove all of the paint using a cloth moistened with paint thinner Avoid getting thinner on other parts of the servo motor Anti...

Page 8: ... keep the shaft center of servo motor and machine at the same line It should be accord to the following diagram when installing the servo motor Note If the concentricity is not enough it will cause the vibration and bearing damage When installing the coupler prevent direct impact to the shaft This can damage the encoder mounted on the shaft end at the opposite side of the load 4 Installation direc...

Page 9: ...ct to stress because the core wires are very thin measuring only 0 2 to 0 3mm 2 2 Servo drive The DS2 series servo drivers are base mounted servo drivers Incorrect installation will cause problems Follow the installation instructions below 1 Storage temperature Store the servo driver within 20 85 as long as it is stored with the power cable disconnected 2 Installation location The following precau...

Page 10: ...osive Gas Corrosive gas does not have an immediate effect on the servo drivers but will eventually cause electronic components and terminals to malfunction Take appropriate action to avoid corrosive gas Other Situations Do not install the servo driver in hot and humid locations or locations subject to excessive dust or iron powder in the air 3 Installation direction Install the servo driver perpen...

Page 11: ...Side by side installation As the above diagram leave min 10cm space at horizontal direction leave min 50mm space at vertical direction Install cooling fans above the drive Keep the uniform temperature inside the control panel to avoid overheat at local place PUL PUL V1 DIR DIR V2 SI1 SI2 SI3 SI4 24V SO1 SO2 COM CN2 CN1 min min min min Fan Fan PUL PUL V1 DIR DIR V2 SI1 SI2 SI3 SI4 24V SO1 SO2 COM C...

Page 12: ...ature 0 50 Humidity 90 RH or less Vibration 4 9m s 2 Condensation and Freezing None Ambient Temperature for Long term Reliability 50 C maximum Dimensions 1 Servo motor 60 series motor installation dimensions Unit mm Type LA MS 60ST M00630 20P2 110 ...

Page 13: ...11 Type LA Normal With brake MS 60ST M01330 20P4 146 189 ...

Page 14: ...12 80 series motor installation dimensions Unit mm Type LA Normal With brake MS 80ST M02430 20P7 150 191 ...

Page 15: ...13 MS 90ST M02430 20P7 installation dimensions Unit mm Type LA Normal With brake MS 90ST M02430 20P7 149 194 2 Servo drive unit mm DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS ...

Page 16: ...14 Wiring 1 Main circuit ...

Page 17: ...0 60Hz Ground terminal Connect to ground terminal of motor P PB Regeneration brake resistor Connect the regeneration resistor between P and PB U V W Motor terminal Connect to motor Ground terminal Connect to motor ground terminal 2 Winding connector of servo motor Signal 60 80 90 series motor U 1 V 2 W 3 PE 4 3 I O terminal CN0 CN1 The connector is looked at the soldering terminal ...

Page 18: ... PUL V1 DIR DIR V2 SI1 SI2 SI3 SI4 24V SO1 SO2 COM 1 5 6 10 11 15 CN0 CN1 Terminal DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS CN0 terminals No Name Contents No Name Contents 1 PUL Pulse input PUL 8 SI2 Input terminal 2 2 PUL Difference input 9 SI3 Input terminal 3 ...

Page 19: ...13 SO2 Output terminal 2 7 SI1 Input terminal 1 14 COM Ground of output terminal DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS CN1 DB15 terminals No Name Contents No Name Contents 1 NC Reservation 9 Z Encoder output Z 2 NC Reservation 10 B Encoder output B 3 SI5 Input terminal 5 11 T REF Torque analog input 4 SO3 Output terminal 3 12 V RE F Speed analog input 5 B Encoder 13 GND GND for analog ...

Page 20: ...nals Function Digital input SI1 SI5 Multi functional input terminals Pulse input PUL PUL P2 00 0 positive pulse P2 00 2 pulse DIR DIR P2 00 0 negative pulse P2 00 2 direction sign 2 Output signal Item Output terminals Function Optical output SO1 SO3 Multi functional output terminals 5 CN2 terminals The connector is looked at the soldering terminal ...

Page 21: ...4 B 3 7 Z 4 6 U 5 11 W 6 13 A 7 14 B 8 5 Z 9 8 U 10 15 W 11 1 Shield 12 3 GND 13 2 5V 14 10 V 15 12 V 6 Communication ports COM1 COM1 is RS232 port which can be used to connect PC for debugging Do not set the panel display to bb or RUN when debugging The parameters of COM1 cannot be modified Baud rate 19200bps 8 data bits 1 stop bit even parity Modbus station no 1 ...

Page 22: ...ffered by Xinje company COM2 The COM2 position of each type Type Port COM mode Mark DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS A CN1 14 B CN1 15 RS485 This port cannot be used with COM1 at the same time The parameters of COM2 can be set through P0 04 Parameter Function Default setting Range P0 04 0 Baud rate 6 0 9 0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 7 38400 ...

Page 23: ...Parity bit 2 0 2 0 no parity 1 odd parity 2 even parity Modbus station no can be set through P0 03 Parameter Function Unit Default setting Range P0 03 Modbus station no 1 1 255 Note the above parameters will be worked after re power on 7 Typical wiring DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS ...

Page 24: ...cts 0V at signal side be empty at drive side Vcc CN0 1 2 2KΩ W V PG M V 3 phase AC 220V 50 60Hz Properly handle the Shield thread CN2 L1 P PB S RDY ALM COIN FIL Self defined Terminal outpu Servo enable ON enable when ON CN0 8 CN0 7 S ON 24VIN U U PE W Regenerative resistor L2 L3 CN0 10 N OT Forward prohibited effective when OFF Speed choices ALM RST 3 3KΩ V1 CN0 3 Vcc 2 2KΩ CN1 5 CN1 10 B0 BO CN1 ...

Page 25: ...ers and command The basic status includes display status parameter settings monitor auxiliary function alarm status Press STATUS ESC to change the 5 status Buttons Function STATUS E SC Press change the status status return INC Press increase the value Keep press continuous increase the value DEC Press decrease the value Keep press continuous decrease the value ENTER Press shift Keep press enter da...

Page 26: ...ode PX XX the first X is group code the second X is parameter code in this group Alarm mode E XXX XXX is alarm code 2 Running status The LED digits and code will show the status of servo drive Use the status display The servo enters status display when power on If it cannot enter this status press STATUS ESC button Auxiliary function Monitor Parameter setting Running status Power ON ...

Page 27: ...status The monitor status can show the command I O signal status servo internal status The monitor status can be changed when motor is running Use the monitor status The following is the example of using U 16 monitor code 1 Press STATUS ESC to enter monitor status 2 Press INC DEC or ENTER to choose the monitor code U 16 keep press ENTER to check the contents 3 Now it will show the value in U 16 ...

Page 28: ...perature 0 1 U 07 Input command pulse speed Rpm U 08 Shift command pulse 0000 9999 1 Command pulse U 09 0000 9999 10000 U 10 Rotate angle encoder value 0000 9999 1 Encoder pulse U 11 0000 9999 10000 U 12 Input command pulses 0000 9999 1 Command pulse U 13 0000 9999 10000 U 14 Feedback command pulses 0000 9999 1 Command pulse U 15 0000 9999 10000 U 16 Current position cumulative value 0000 9999 1 E...

Page 29: ...s is shown in LED1 and LED2 Fig 2 is the LED segment number Each segment meanings please refer to DS2 series servo manual U 22 can show I O terminal status The following is the I O status Fig 1 Fig 2 In fig1 input terminal status is shown in LED5 output terminal status is shown in LED2 Fig 2 is the LED segment number Each segment meanings please refer to DS2 series servo manual LED1 LED2 LED4 LED5...

Page 30: ... keep press ENTER to check the information press STATUS ESC to return The contents of the system information Code Contents Code Contents F0 00 Motor code F0 01 Series F0 02 Type F0 03 Production date year F0 04 Production date month F0 05 Production date day F0 06 Software version F0 07 Hardware version Auxiliary function operation In auxiliary function status set the group to 1 press ENTER to go ...

Page 31: ...d direction is counterclockwise in 5 seconds The motor will shake if the wiring is not correct Even worse the drive will alarm Please cut the power at this time and check the wiring Press STATUS ESC to exit 3 current detection offset auto tune Please use current detection offset auto tune when servo finishes updating or motor is not running smoothly after long time Choose F1 02 to enter current de...

Page 32: ...ent motors with similar power level Please see the motor code on the product label The following are the steps of change the motor code 1 Press STATUS ESC to enter auxiliary function 2 Press INC or DEC to set the group no to 2 press ENTER to confirm 3 Keep press ENTER to show the current motor code 4 Press INC DEC or ENTER until it show current motor code keep press ENTER to input 5 Please re powe...

Page 33: ...ss ENTER to make it effective 5 Re power on the drive External monitor In auxiliary function choose F5 00 it will show C OUT COM1 is available control panel is invalid User can debug the servo through PC Press STATUS ESC to exit 5 Parameter setting The following steps show how to change the value of P3 09 from 2000 to 3000 1 Press STATUS ESC change to parameter setting status press ENTER to confir...

Page 34: ...Press ENTER to reset the error If the servo power is off caused by servo error the alarm doesn t have to clear Note please find out the alarm reason before clear the alarm Parameter list Effective time modify when servo OFF effective when servo ON modify anytime effective when re power on modify anytime effective immediately Parameter PX XX PX XX H PX XX L 1 Function selection P0 address 0000 00FF...

Page 35: ... counterclockwise is forward 1 look at load side clockwise is forward 0 0 1 06 06 L stop mode when servo OFF or alarm DS2 is inertia stop Keep inertia state after stop 2 0 2 06 H stop mode when over range 0 1 inertia stop Keep inertia state after stop 2 deceleration stop Change to zero clamp state after stop Torque value P4 06 urgent stop torque 3 deceleration stop Change to inertia motion after s...

Page 36: ...address 0100 01FF P1 Name Unit Default value Range Effective time 00 Speed loop gain 1Hz 100 1 5000 01 Speed loop integral time 0 1ms 400 1 50000 02 Position loop gain 1 s 100 1 2000 03 Reserved 04 Second speed loop gain 1Hz 250 1 5000 05 Second speed loop integral time 0 1ms 10000 1 50000 06 Second position loop gain 1 s 250 1 2000 07 Reserved 08 Reserved 09 Position loop feed forward gain 1 0 0 ...

Page 37: ...io numerator 1 1 65535 03 Electronic gear ratio denominator 1 1 65535 04 Position command filter time 1ms 0 0 100 05 Reserved 06 Command pulse frequency at rated speed 100Hz 5000 1 10000 07 Speed command pulse filter time 0 1ms 20 0 1000 08 Reserved 09 Reserved 10 Internal position mode n 0000 11 First segment of pulse low bit 1 0 9999 9999 12 First segment of pulse high bit 1 0 9999 9999 13 First...

Page 38: ...0000 4 Speed control P3 address 0300 03FF P3 Name Unit Default value Range Effective time 00 Analog value of rated speed 0 01V 1000 150 3000 01 Internal speed 1 rpm 100 5000 5000 02 Internal speed 2 rpm 200 5000 5000 03 Internal speed 3 rpm 300 5000 5000 04 JOG speed rpm 100 0 1000 05 Acceleration time of soft start 1ms 0 0 65535 06 Deceleration time of soft start 1ms 0 0 65535 07 Speed command fi...

Page 39: ...it 1 300 0 300 03 Reverse torque limit 1 300 0 300 04 Forward external torque limit 1 100 0 300 05 Reverse external torque limit 1 100 0 300 06 Urgent stop torque 1 300 0 300 07 Internal speed limit in torque control mode rpm 2000 1 5000 08 Reserved 09 Internal torque command setting 1 0 300 300 10 Torque command input dead area voltage 0 01V 0 0 100 6 Signal parameter P5 address 0500 05FF P5 Name...

Page 40: ...ses 1000 0 65535 06 Servo OFF delay time brake command 1ms 0 0 500 07 brake command output speed rpm 100 0 5000 08 Brake command wait time 1ms 500 10 1000 09 Input filter time 5ms 0 0 100 10 S ON servo signal 0000 signal invalid 0001 input positive signal to terminal SI1 0002 input positive signal to terminal SI2 0003 input positive signal to terminal SI3 0004 input positive signal to terminal SI4...

Page 41: ... terminal SI4 0015 input negative signal to terminal SI5 0016 input negative signal to terminal SI6 11 P CON proportion command ditto 1 3 12 P OT forward prohibition ditto 1 3 13 N OT reverse prohibition ditto 1 3 14 ALM RST clear the alarm ditto 1 3 15 P CL forward external torque limit ditto 1 3 16 N CL reverse external torque limit ditto 1 3 17 SPD D internal speed choice ditto 1 3 18 SPD A int...

Page 42: ...3 25 CHGSTP change step signal ditto 1 3 26 Reserved 27 Reserved 28 COIN positioning end 0000 not output to the terminal 0001 output positive signal from terminal SO1 0002 output positive signal from terminal SO2 0003 output positive signal from terminal SO3 0011 output positive signal from terminal SO4 0012 output positive signal from terminal SO5 0013 output positive signal from terminal SO6 2 4...

Page 43: ...put terminals please refer to table 2 2 the default value of output terminals please refer to table 4 3 the input terminal distributions please refer to table 1 4 the output terminal distributions please refer to table 3 Table 1 Input signal distributions Input terminal parameters Servo drive Range P5 10 P5 24 DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS n 0000 n 0005 n 0010 n 0015 The range is different a...

Page 44: ... 0000 n 0003 n 0010 n 0013 The range is different as the output terminals of servo drive Table 4 the default settings of output terminals SO1 SO2 SO3 DS2 20P2 AS DS2 20P4 AS DS2 20P7 AS COIN ALM S RDY Alarm information Code Explanations Reasons Solution E 001 Program damage Cannot pass the program self test Re download the program contact us E 002 Parameter Cannot pass the Re power on the drive or...

Page 45: ...ecrease the environment temperature E 007 Over current UVW output short circuit or motor error Change the motor check the UVW wiring E 008 Over speed Motor speed is too fast motor UVW connection is error Check if there is external force make the motor over speed check motor UVW connection E 009 Analog input error Input voltage is error when two channels analog is zeroing Input correct voltage when...

Page 46: ...t encoder feedback error Encoder wiring error encoder has external interference Check encoder wiring add shield layer for encoder wire E 016 Over load Run over load for long time Decrease the time of overload running change a motor with larger rated power E 017 Power failure when running Grid power is off when running Re power on after the grid voltage is stable E 018 Erase parameter error Cannot ...

Page 47: ...on the motor label then re power on Please note the compatible motor is different for each servo drive e Re power on the drive enter F1 02 to do current offset auto adjustment please refer to auxiliary function for details f Set F1 01 to 1 check the motor running state If the motor runs smoothly the connection is correct Otherwise please check the wiring g If the connection is correct enter F1 00 ...

Page 48: ......

Page 49: ...de MS 60ST M006 30 20P2 0 2 0 637 3000 1 8 3 1003 MS 60ST M013 30 20P4 0 4 1 27 3000 2 5 3 0004 MS 80ST M024 30 20P7 0 75 2 39 3000 3 0 3 0011 MS 90ST M024 30 20P7 0 75 2 4 3000 3 0 3 0021 Motor code Servo drive Motor code DS2 20P2 AS 1003 DS2 20P4 AS 0004 DS2 20P7 AS 0011 default 0021 ...

Page 50: ...Xinje Electronic Co Ltd 4th Floor Building 7 Originality Industry park Liyuan Development Zone Wuxi City Jiangsu Province 214072 Tel 86 510 85134136 Fax 86 510 85111290 ...

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