Nakanishi PL600-H3440 Operation Manual Download

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取扱説明書

/ OPERATION MANUAL

日本語

: P1 - P15 / English : P17 - P32

OM-K0679

PLANET600

高速ジグ研削用エアータービンスピンドル

/ High-Speed JIG Grinding Air Turbine Spindle

OM-K0679_PLANET600_(A5x)_JA_170710発注先変更準備(住所変更).indd 1

2017/07/18 13:54:58

Summary of Contents for PL600-H3440

Page 1: ...取扱説明書 OPERATION MANUAL 日本語 P1 P15 English P17 P32 OM K0679 PLANET600 高速ジグ研削用エアータービンスピンドル High Speed JIG Grinding Air Turbine Spindle OM K0679_PLANET600_ A5x _JA_170710発注先変更準備住所変更 indd 1 2017 07 18 13 54 58 ...

Page 2: ...OM K0679_PLANET600_ A5x _JA_170710発注先変更準備住所変更 indd 2 2017 07 18 13 54 59 ...

Page 3: ...28 13 USING THE ANTI ROTATION BAR P28 14 JIG GRINDING METHOD IN A VERTICAL MILLING MACHINE P29 15 CONFIRMING THE PART BORE DIAMETERS COLLET DIAMETER AND GRINDSTONE DIAMETER P31 16 TROUBLESHOOTING P31 17 DISPOSAL OF THE AIR TURBINE SPINDLE P33 CAUTIONS FOR HANDLING AND OPERATION Class Degree of Risk DANGER Existence of a hazard that could result in personal death or serious injury if the safety pre...

Page 4: ...o the Air Line Kit It is then safe to remove the Air Turbine Spindle from the machine When installing a grindstone tighten the collet correctly then re check the collet and collet nut before starting rotation Do not over tighten the collet This may cause damage to the spindle Do not use bent broken chipped out of round or sub standard grindstones or shanks as this may cause them to vibrate shatter...

Page 5: ...top the Air Turbine Spindle while coolant spray is being applied to the grindstone Removing the air pressure from the Air Turbine Spindle causes a loss of purging allowing the Air Turbine Spindle to ingest coolant and debris This will cause damage to the Air Turbine Spindle Carefully direct coolant spray directly on the grindstone Do not spray directly on the Air Turbine Spindle body or the collet...

Page 6: ...t size for your application 2 The collet nut is attached to the Air Turbine Spindle BASIC PACKAGE 2 When opening the package check if it includes all items listed in Table 1 Packing List Contents In the event of any shortage please contact either NAKANISHI see the 4 CONTACT US section or your local dealer Securely connect the compressor supply connection hose to the Air Line Kit and connect the su...

Page 7: ...Please contact us or your local distributor for details 1 Defect in manufacturing 2 Any shortage of components in the package 3 Where damaged components are found when initially opening the package This shall not apply if the damage was caused by the negligence of a customer CONTACT US 4 For your safety and convenience when purchasing our products we welcome your questions If you have any question...

Page 8: ... 5 72 5psi Air Consumption 175Nℓ min 130 210Nℓ min Shank Type φ20 Straight φ19 05 Straight Weight 1 740g 1 735g Noise Level at 1m distance Less than 80dB A Temperature Humidity Atmospheric Pressure Operation Environment 0 40 C MAX 75 No condensation 800 1 060hPa Transportation and Storage Environment 10 50 C 10 85 500 1 060hPa Option Collet CHK φ0 5 φ6 0mm in 0 1mm increments and φ2 35mm φ3 175mm ...

Page 9: ...igh accuracy and safety RECOMMENDATION Set the provided 12mm wrench on the spindle shaft Place the provided 14mm wrench on the collet nut and turn it counterclockwise to loosen the collet and remove the grindstone The ﬁrst turn will loosen the collet nut but the grindstone will not release and turning will become stiff Keep turning through the stiffness and the collet will open Clean the collet co...

Page 10: ...he grindstone according to the section 7 REPLACING THE GRINDSTONE procedure above and remove collet nut assembly Fig 3 The collet and collet nut are secured by a groove in the collet and a ﬂange in the collet nut To remove the collet hold the collet nut in one hand and push diagonally down on the collet The collet should be released Fig 4 To install the collet hold the collet at a slight angle and...

Page 11: ... same Oil Drip Rate Refer to the Operation Manual of the Air Line Kit for detailed information Be sure to adjusted to proper Oil Drip Rate before using the Air Turbine Spindle Variations in rotational speed may occur due to the instability of the oil amount at the beginning of use When initially starting the Air Turbine Spindle the rotational speed of the Air Turbine Spindle may ﬂuctuate The rotat...

Page 12: ...nnection operation and cautions when using the Air Line Kit CAUTIONS IN USING AIR LINE KIT Fig 7 Connection of Air Line Kit AL M1202 Sold Separately BREAK IN PROCEDURE 10 During transportation storage or installation the oil inside the bearings may settle If the Air Turbine Spindle is suddenly run at high pressure the bearings may not have sufﬁcient lubrication causing excessive heat that will cau...

Page 13: ...dstones with bent or broken shanks cracks or excessive run out For grinding the maximum depth of cut should not exceed 0 005mm radially or axially Reciprocate the grindstone several times after each pass to eliminate grindstones tool pressure Keep the shank of the grindstone collet and collet nut clean If contaminants are left in the collet or collet nut excessive run out will cause damage to the ...

Page 14: ...egrees Gradually move the diamond dresser tool until it lightly comes in contact with the grindstone Dress the grindstone by moving the main spindle of the milling machine up and down Gradually move the diamond dresser tool toward the grindstone until outer circumference of the grindstone is completely uniform and free of vibration and run out Fig 9 USING THE ANTI ROTATION BAR 13 Use the Anti Rota...

Page 15: ...ion Bar to the Air Turbine Spindle when installing it on a vertical milling machine If you do not attach the Anti Rotation Bar to the Air Turbine Spindle it may cause the supply air oil hose to become tangled causing a serious accident and or injury DANGER When installing the Air Turbine Spindle to a vertical milling machine ensure that the vertical milling machine is grounded in order to avoid ri...

Page 16: ...he Air Turbine Spindle adjust the eccentricity amount of the adjustable boring head until the grindstone lightly comes in contact with the work material to be ground Rotate the main spindle on the milling machine a maximum of 120 min 1 rpm and begin to grind the work piece Reciprocate the grindstone several times after each pass to eliminate grindstone tool pressure Stop the rotation of the main s...

Page 17: ... joints and re tighten if necessary Low air pressure Check the Compressor Air Circuit and Regulator Low Lubricating Oil Check lubricator for proper lubricant level Set the Oil Drip Rate 1 drops min if using the AL M1202 Air Line Kit or commercially available Air Line Kit Water dirt and debris are collected in the Air Filter Drain water dirt and debris from the Air Filter Bowl Work Hole Diameter Co...

Page 18: ...eplace or dress the grindstone Cutting debris has contaminated the ball bearing Replace the ball bearings Return to NAKANISHI dealer service The spindle ball bearings have been damaged Grindstone slippage Collet or collet nut is not correctly installed Check and clean the collet and collet nut Reinstall the collet and collet nut The collet and the collet nut are worn Incorrect collet size for the ...

Page 19: ...PINDLE 17 When disposal of this Air Turbine Spindle is necessary follow the instructions from your local government agency for proper disposal of industrial components OM K0679_PLANET600_ A5x _EN_170710発注先変更準備住所変更 indd 33 2017 07 18 13 55 37 ...

Page 20: ...2017 07 18 001 OM K0679_PLANET600_ A5x _EN_170710発注先変更準備住所変更 indd 34 2017 07 18 13 55 37 ...

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