Woodhaven 4965 Super Sled Owner'S Manual Download

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Part Desc

. . . . . . . . . . . . . . . . . . . . . . . . . Qty

4924B

24" Jig Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4965A

32" Fence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4965B

Sled Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4965C

Fence Brackets, Pair . . . . . . . . . . . . . . . . . . . . . . . . 1

4965D

Track Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

6305A

Outboard Clamp Bracket . . . . . . . . . . . . . . . . . . . 2

6305IC

Inboard Clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4519

Straight Flip Stop . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Parts List

4965 Super Sled

Owners Manual

Please Read Carefully!

Part# Description Qty.

5760B Oval

Nut

Part# Description Qty.

HB030 1"

Bolt

Part# Description Qty.

BUSH004 5/8" Spacer

Part# Description Qty.

WS002 Washer

BEFORE BEGINNING

Identify and verify that you have all the parts listed in

the parts list above, plus the parts shown on this page. Read
through the instructions at least once before beginning. You'll
need a #2 & #3 Phillips screwdriver for assembly.

The Super Sled is designed to be used on a table saw at

least a 27" deep with a 3/8" x 3/4" miter slot that's between
4-1/2" and 7-1/2" from the blade, measured from the blade
side edge of the slot. It can be used in the left or right miter
slot. Do not attempt to use on table saws with tables smaller
than 27". If necessary, add additional supports to your saw to
prevent the saw from tipping.

For the Super Sled to work properly, the miter slot of

your saw must be parallel to the saw blade. If this is not the
case, make those adjustments to your saw before proceeding.

Part# Description Qty.

BUSH001 1/8”

Spacer

Part# Description Qty.

5590 Knob

Part# Description Qty.

MF006 5/8"

Screw 4

Part# Description Qty.

NUT025 Square

Nut

Part# Description

Qty.

5864 Ratchet

Handle 2

Part# Description Qty.

5540 T-Knob

Part# Description Qty.

BUSH002 1/4" Spacer

Part# Description Qty.

4965PA Index

Part# Description Qty.

5505 Thumb

Screw

Part# Description Qty.

MP150 1-1/2"

Screw 2

Summary of Contents for 4965 Super Sled

Page 1: ... saw at least a 27 deep with a 3 8 x 3 4 miter slot that s between 4 1 2 and 7 1 2 from the blade measured from the blade side edge of the slot It can be used in the left or right miter slot Do not attempt to use on table saws with tables smaller than 27 If necessary add additional supports to your saw to prevent the saw from tipping For the Super Sled to work properly the miter slot of your saw m...

Page 2: ...e bar base assembly in the miter slot Turn the saw off disconnect the power and lower the blade below the saw table MF010 x4 MF010 x4 4965B Sled Base Taper Setup Slots in Base at 90º to blade 4965B Sled Base Crosscut Setup Slots in Base parallel to blade Taper Setup Lower the saw blade below the saw table Place the Jig Bar with the countersunk holes facing down in the miter slot There are two sets...

Page 3: ...ew the ratchet handle into the nut See fig 3 4 3 MF006 x2 HB030 WS002 5540 5864 WS002 BUSH001 4965D 4965C 5760B x2 4 NUT025 Fence Bracket Assembly 4965B Sled Base 4965A Fence Crosscut Fence Setup The vertical fence configuration is normally used for crosscuts Insert a 1 bolt HB030 thru the hole in each of the Fence Brackets install a washer WS002 and a knob 5540 on the end of each bolt Slide the t...

Page 4: ... a handle 5590 on the end of the bolt Position the handle where desired on the Fence and tighten See fig 6 Insert two 1 4 spacers BUSH002 on a thumb screw 5505 and start an oval nut 5760B raised side first on the end of the thumb screw Slide it on to the T slot on the edge of the fence position it near the end of the fence for now and tighten This will serve as a work Stop See fig 6 inset Assemble...

Page 5: ...s can be set using our optional 3690 Mite R Gage or a similar device See fig 7 The fence can be used at the rear of the work fence closest to operator shown in drawings or in front of the work fence furthest away from operator not shown In both cases the toggle clamps brackets should be positioned opposite the fence with the work between the fence and clamps 4 7 Crosscut Fence Setup Vertical Examp...

Page 6: ...st them and tighten the handles Crosscut Fence Setup Horizontal Example 2 The horizontal fence configuration can be used for crosscuts but is not recommend etc To set the angles with the Index Pins place them in the desired locations in front of the horizontal fence index the fence against them and tighten the handles Fence at 0º Fence at 0º Optional 789S Flip Stop Fence at 45º Fence at 45º 4965PA...

Page 7: ...ide the Outboard Clamp Brackets Toggle Clamps against the opposite side of the work Tighten the Outboard Clamp Brackets to the Sled Base then tighten the Toggle Clamps on the work using medium pressure Do not over tighten Make the cut being sure that the work is not touching the blade before starting the cut 8 6 Crosscut Fence Setup Vertical ...

Page 8: ...R SLED FOR TAPERS Set the Fence to the desired taper or angle This is done by lining up the cut lines on your work with the cut edge of the Sled Base which is also the cut line of your saw Position the fence against the opposite side of the work and tighten Adjust the Stop against the end of the work Position the handle and toggle clamps on the Fence where desired Tighten the toggle clamps on the ...

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Woodhaven 4965 Super Sled, Owner'S Manual

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